RussianPatents.com

Ceramics (C04B33)

C
Chemistry; metallurgy
(56901)
C04
Cements; concrete; artificial stone; ceramics; refractories
(4961)
C04B
Lime; magnesia; slag; cements; compositions thereof, e.g. mortars, concrete or like building materials; artificial stone; ceramics (devitrified glass-ceramics c03c0010000000); refractories (alloys based on refractory metals c22c); treatment of natural stone
(4961)
C04B33
Ceramics
(1134)

C04B33/02 - Preparing or treating the raw materials individually or as batches
(36)
C04B33/04 - Clay; kaolin
(48)
C04B33/06 - Rendering lime harmless
(2)
C04B33/10 - Eliminating iron or lime
(2)
C04B33/13 - Compounding ingredients (c04b0033360000, c04b0035710000 take precedence);;
(739)
C04B33/14 - Colouring matters
(13)
C04B33/16 - Lean materials, e.g. grog, quartz
(174)
C04B33/18 - For liquefying the batches
(13)
C04B33/22 - Grog products
(8)
C04B33/24 - anufacture of porcelain or white ware
(62)
C04B33/26 - Of porcelain for electrical insulation
(3)
C04B33/28 - Slip casting
(21)
C04B33/30 - Drying methods
(8)
C04B33/32 - Burning methods
(11)
C04B33/34 - Combined with glazing
(1)
C04B33/36 - Reinforced clay-wares
(5)

Charge for production of porous filler

Charge for production of a porous filler comprises, wt %: montmorillonite clay 82.0-86.0, ground schungite sifted via a net with hole size of 2.5 mm 8.0-10.0, ground wollastonite sifted via a net with a hole size of 2.5 mm 6.0-8.0.

Ceramic mass for manufacturing tiles

Ceramic mass includes, wt.p.: clay 100; milled chamotte 10-15; milled quartz sand 10-15; milled mullite 30-35; silica gel 2-3.

Ceramic mass for production of facing tiles

Ceramic mass for production of facing tiles includes the following components, wt %: clay 63.5-70.0; glass bead 14.0-16.0; bentonite 3.0-4.0; Tripoli 12.0-14.0.

Ceramic mass for tile production

Ceramic mass contains, wt %: clay 64.0-70.0; granite siftings 20.0-25.0; kaolin 3.0-4.0; wollastonite 3.0-4.0; liquid potassium glass 3.0-4.0.

Ceramic mass for brick production

Ceramic mass for brick production contains the following components, wt %: clay 73.5-76.2; fly ash 20.0-24.0; kaolin 2.0-3.0; sodium tripolyphosphate 0.1-0.2; sulfite-alcohol brew 0.4-0.6.

Ceramic mass for production of buttons

Ceramic mass contains, wt %: clay 67.0-68.4; marshalite 21.0-25.0; silicagel 0.6-1.0; wollastonite 7.0-10.0.

Ceramic mass for production of facing tile

Ceramic mass for the production of facing tile includes, wt %: kaolin 64.0-65.0; bentonite 3.0-5.0; broken tile 0.1-1.0; phosphorite 1.0-1.5; quartz sand 17.0-20.0; talc 5.0-7.0; bone ash 4.0-6.0.

Charge for porous filler production

Charge for a porous filler production contains, wt %: montmorillonite clay 79.0-86.0, quartz sand 13.0-16.0, dry peat, milled to complete passing through a mesh with the size of holes of 2.5 mm 1.0-5.0.

Charge for porous filler production

Charge for porous filler production

Fusion mixture for the production of porous filler contains, wt %: montmorillonite clay 94.5-97.5, coal 2.0-4.0, a micro-foaming agent BS and/or a micro-foaming agent OS preliminarily diluted in hot water at a temperature of 85-95°C 0.5-1.5.

Ceramic mass for production of facing tile

Ceramic mass for the production of facing tile includes the following components, wt %: kaolin 66.4-71.2; fieldspar 18.0-22.0: ceramic breakage 0.2-0.6; zinc oxide 0.2-0.6; talc 4.0-6.0; halite 0.05-0.1; mica 4.0-6.0; liquid potassium glass 0.2-0.3.

Raw material mixture for production of ashceramic products

Raw material mixture for the production of building ashceramic products contains TPP ash, clay, liquid glass and carbon soot with the following ratio of components, wt %: TPP ash 50.0-60.0; clay - 32.0 - 45.5; liquid glass - 4.0-6.0; carbon soot - 0.5-2.0.

Ceramic mixture for making floor tiles

Invention relates to compositions of ceramic mixtures for making floor tiles. The ceramic mixture for making floor tiles contains the following components, wt %: fire clay 62.0-68.0; bentonite 2.0-3.0; crystalline silicon production wastes 27.0-30.0; zircon 3.0-5.0.

Ceramic mixture

Invention relates to compositions of ceramic mixtures which can be used in making articles for decorative and art purposes and dish ware. The ceramic mixture contains the following components, pts.wt: clay 500; burnt ochre 30-50; mica 100-130; wollastonite 10-30.

Mixture for making porous aggregate

Mixture for making porous aggregate includes, wt %: low-melting clay 70.0-76.0, oil sludge 8.0-10.0, flax shive ground until passage through sieve N5 10.0-16.0, liquid glass 4.0-6.0.

Mixture for making porous aggregate

Mixture for making porous aggregate contains, wt %: montmorillonite clay 69.0-74.0, dolomite ground until passage through sieve N014 4.0-8.0, quartz sand 9.0-12.0, liquid glass 10.0-14.0.

Crude mixture for making artificial porous aggregate

Crude mixture for making artificial porous aggregate contains, wt %: low-melting clay 81.2-84.6, sulphite-alcohol wort 0.6-0.8, kaolin 0.6-0.8, zinc oxide 0.6-0.8, fly ash 13.0-17.0.

Method of making heat insulator

Invention relates to production of inorganic heat-resistant rustproof composites in production of plastics, antirust and lubing materials for construction, electrical engineering, etc. Proposed method comprises mixing of inorganic natural material, liquid glass, dolomite powder and additive, mix forming and thermal treatment. Used is liquid sodium glass, its density making 1.28-1.42 kg/m3, as inorganic natural material, that is, montmorillonite modified by organic substance. Said additive represents a hydrated cellulose fibre shaped to 5.0-20.0 mm long staple impregnated with 30%-aqueous solution of iron, zinc, copper and aluminium sulphates taken in the ratio of 1.0:0.5:0.5:1.0 in flushing bath for 70-80 minutes. Then, said fibre is squeezed to moisture content of 60-65% and dried at 120-140°C to remove 95-98% of residual moisture. Components are mixed by mechanical activation for 8-10 minutes, mix being formed and annealed at temperature increase from 140°C to 1300°C for 30-40 minutes. Note here that montmorillonite is modified by the product of interaction between caprolactam or its oligomers with butyl stearate. Mix contains components in the following ratio in wt %: modified montmorillonite - 20-60, liquid glass - 20-30, dolomite - 10-35, cellulose fibre - 10-15. This invention is developed in dependent clauses.

Ceramic mass

Ceramic mass

Invention relates to the production of building materials and products, in particular to wall ceramic products, and can be applied in the production of ceramic bricks and stones. A ceramic mass includes easily fusible clay and carbonate-silicon zeolite-containing rock of a mixed mineral composition and flotation wastes of coal washing - coal slurries, and carbonate-silicon zeolite-containing rock is applied with a degree of milling less than 1 mm, with the following component ratio, wt %: easily fusible clay - 60-75; carbonate-silicon zeolite-containing rock - 20-25; flotation wastes of coal washing - 5-15.

Ceramic mixture

Invention relates to compositions of ceramic mixtures (stoneware) which can be used in making articles for decorative, art and general purposes. The ceramic mixture contains the following, wt %: plastic clay 61.0-61.5; kaolin 14.0-16.0; ground expanded pearlite 6.0-8.0; quartz sand 10.0-12.0; wollastonite 4.0-6.0; silica gel 0.5-1.0. Articles moulded in gypsum moulds are dried to moisture content of 1-7% and then fired at 1130-1170°C. Glaze is then applied on the surface of the articles and the articles are fired for the second time at 850-900°C.

Weight for manufacturing aggloporite

Weight for manufacture of aggloporite comprises, wt %: fusible clay rocks 89.0-90.0; coal slack 2.0-4.0 sifted through the mesh No. 5; mineral wool 6.0-9.0 granulated and sifted through the mesh No. 5.

Charge for manufacturing granite-ceramic products

Charge for manufacturing granite-ceramic products

Invention relates to production of construction materials, in particular, to technology of granite-ceramic products, and can be used for manufacturing face ceramic bricks, elements of building decoration, floor tiles, roofing materials, etc. Charge for manufacturing granite-ceramic products includes kaolinite-montmorollonire clay, siftings of crushed granite crushing, boron-containing ampoule glass cullet and sodium polycarboxylate with the following component ratio, wt %: kaolinite-montmorollonire clay - 15-25; siftings of crushed granite crushing - 35-40; boron-containing ampoule glass cullet - 35-50; sodium polycarboxylate (above 100 wt %) - 0.05-0.1 (by dry substance).

Porcelain mass

Porcelain mass includes kaolin, pegmatite, quartz sand, broken porcelain, a nepheline concentrate, silica gel and wollastonite with the following component ratio, wt %: kaolin - 35-37; pegmatite - 20-24; quartz sand - 18-22; broken porcelain - 0.5-2, nepheline concentrate - 4-6; silica gel - 0.5-1; wollastonite - 14-16.

Ceramic mass for manufacturing dutch tiles

Ceramic mass for manufacturing Dutch tiles includes clay, milled fireclay, milled quartz sand, milled wollastonite and silica gel with the following component ratio, wt.p.: clay - 100; milled fireclay - 20-25; milled quartz sand - 10-15; milled wollastonite - 20-25; silica gel - 2-3.

Ceramic mass

Ceramic mass includes the following components, wt %: plastic clay 67.0-69.0; kaolin 6.0-8.0; swollen milled perlite 10.0-12.0; quartz sand 10.0-12.0; talc 1.5-2.5; zinc oxide 0.5-1.0.

Ceramic mass for button production

Ceramic mass for button production contains clay, marble powder, marshalite, zinc oxide, wollastonite and phosphorite with the following component ratio, wt %: clay - 73.3-76.2; marble powder - 0.2-0.3; marshalite - 10.0-12.0; zinc oxide - 0.4-0.6; wollastonite - 7.0-10.0; phosphorite - 4.0-6.0.

Ceramic mass for manufacturing facing tiles

Ceramic mass for manufacturing facing tiles includes kaolin, bentonite, loess, broken tiles, phosphorite, coal dust, zinc oxide, quartz sand and zircon with the following component ratio, wt %: kaolin - 73.3-76.4; bentonite - 3.0-5.0; loess - 3.0-5.0; broken tiles - 0.1-1.0; phosphorite - 5.0-6.0; coal dust - 0.1-0.15; zinc oxide - 1.0-1.5; quartz sand - 7.0-9.0, zircon - 1.5-2.0.

Charge for production of porous filler

Charge for production of porous filler

Charge for production of porous filler contains, wt %: montmorillonite clay 50.0-65.0, dolomite 5.0-10.0, milled silicate glass 30.0-40.0.

Ceramic mass for manufacturing facing tiles

Ceramic mass for manufacturing facing tiles includes a white-burning clayey raw material, broken ceramics, swollen perlite, tripoli, wollastonite, bone ash and zinc oxide with the following component ratio, wt %: white-burning clayey raw material - 73.2-74.7; broken ceramics - 0.5-1.0; swollen perlite - 8.0-12.0; tripoli - 2.0-4.0; wollastonite - 6.0-8.0; bone ash - 4.0-6.0; zinc oxide - 0.2-0.3.

Production of casting ceramic slip from slime clarification station wastes

Proposed method comprises dewatering of slime flows, mixing of required components and preparation of aqueous casting slip. Note here that slime wastes represent dewatered and ground slime flows of ceramic and/or refractory productions. Said slime flows are subjected to thermal activation in oxidative medium by increasing the temperature to 450-650°C and cooling down. Thereafter, stock is reground to add clay materials to aqueous slip to up their softening.

Ceramic mass for production of facing tile

Ceramic mass for production of facing tile includes, wt %: kaolin 71.38-74.98; bentonite 3.0-5.0; loess 3.0-5.0; broken tile 0.1-1.0; phosphorite 5.0-6.0; zinc oxide 1.0-1.5; quartz sand 10.0-13.0; saponified rosin 0.02-0.03. Compression resistance of tile constitutes 30 MPa. Moulded by a plastic method tiles are dried and burned at a temperature of 1200 - 1220°C.

Charge for production of porous filler

Charge for production of the porous filler contains, wt %: montmorillonite clay 81.8-82.9, milled to the specific surface of 2500-3000 cm2/g, coal 1.0-2.0, milled to he specific surface of 2500-3000 cm2/g, blast-furnace slag 10.0-12.0, milled to the specific surface of 2500-3000 cm2/g, wollastonite 4.0-6.0, mineral oil 0.1-0.2.

Ceramic mixture for making structural articles and facing tiles

Ceramic mixture for making structural articles and facing tiles contains high-melting clay, low-melting clay, wollastonite, scrap ceramic tiles and quartz-sericite porcelain stone, with the following ratio of components, wt %: high-melting clay - 20.0-40.0; low-melting clay - 1.2-4.2; wollastonite - 16.0-21.0; scrap ceramic tiles - 1.0-2.0; quartz-sericite porcelain stone - the balance.

Ceramic mass

Ceramic mass contains, wt %: kaolin 44.0-46.0; montmorillonite 22.4-25.7; quartz 27.0-29.0; liquid potassium glass 2.0-2.5; borax glass 0.6-0.8. Frost resistance of items is 100 cycles. Mass baking temperature is 1220-1280°C.

Ceramic mass for brick production

Ceramic mass for brick production contains, wt %: clay 77.8-83.8; rejected bricks ground to specific surface of 2500-3000 cm2/g after drying 0.1-1.0; glass fibre wastes ground to specific surface of 2500-3000 cm2/g - 0.1-3.0; tuff ground to specific surface of 2500-3000 cm2/g - 15.0-21.0; glycerine 0.05-0.1. Frost resistance makes 100-110 cycles. Bricks are baked at 1000°C.

Method of producing wollastonite-based ceramic articles

Method of producing wollastonite-based ceramic articles includes preparing an aqueous slurry from a mixture of natural wollastonite, clay and vermiculite, moulding articles, drying and firing. The mixture for the slurry contains the following components, wt %: wollastonite - 50-65; vermiculite - 15-20; clay - 5-10; alumina cement - 15-20. the slurry is prepared in a mixer by mixing for not more than 30 minutes while adding water in amount of 40-45% of the weight of dry components, and the articles are moulded with bumping-down in nonporous moulds.

Ceramic mass

Ceramic mass contains, wt %: plastic clay 82.8-84.8; kaolin 0.4-0.8; swollen ground perlite 0.4-0.8; bone ash 14.0-16.0.

Ceramic paste for manufacture of faced tiles

Ceramic paste for manufacture of faced tiles includes fusible clay, refractory clay, clay tailings of zircon-ilmenite ore beneficiation and quartz sand at the following ratio of components, pts. wt.: fusible clay - 60.0-65.0; refractory clay - 10.0-15.0; clay tailings of zircon-ilmenite ore beneficiation - 10.0-15.0; quartz sand - 10.0-15.0.

Charge stock for production of aggregate

Charge stock for production of aggregate comprises, pts. wt.: montmorillonite clay 73.5-87.0, coal 2.0-3.0, keramzite dust 5.0-11.0, borax 1.0-1.5, wollastonite 5.0-11.0.

Ceramic paste for manufacture of glazed tiles

Ceramic paste for manufacture of glazed tiles comprises, pts. wt.: high-melting clay 56-58; chamotte powder 12-16; ground expanded perlite 20-24; ground pegmatite 6-8. Invention relates to the production of stove tiles. Ceramic paste for manufacture of glazed tiles comprises, pts. wt.: high-melting clay 60-65; chamotte powder 5-10; fine quartz sand 15-20; wollastonite 10-15. Heat resistance is of 20 cycles (heating up to 200°C - cooling in water). Components are mixed, mixture is moistened up to 19-23% and glazed tiles are formed from it. Further these tiles are burnt at temperature of 1200-1250°C. Layer of glaze is applied on the surface of burned tiles, and burnt at temperature of 1000-1100°C.

Charge stock for production of porous aggregate

Charge stock for production of porous aggregate comprises, pts. wt.: montmorillonite clay 75.5-78.0, coil milled and sieved through mesh No. 008 2.0-2.5, kaolin 3.5-4.5, dunite milled and sieved through mesh No. 008 4.5-6.5, pegmatite milled and sieved through mesh No. 008 9.5-13.5.

Ceramic paste for brick manufacture

Ceramic paste for production of bricks contain clay, coal, crushed refuse of brick after drying, kaolin, fly ash, ferric chloride and carboxymethyl cellulose at the following ratio of components, pts. wt.: clay - 79.3-80.2; crushed refuse of brick after drying - 0.5-1.0; kaolin - 1.0-1.5; fly ash - 17.0-19.0; ferric chloride - 0.15-0.23; carboxymethyl cellulose - 0.05-0.07.

Ceramic paste for manufacture of glazed tiles

Ceramic paste for manufacture of glazed tiles comprises, pts. wt.: high-melting clay 60-65; chamotte powder 5-10; fine quartz sand 15-20; wollastonite 10-15. Heat resistance is of 20 cycles (heating up to 200°C - cooling in water). Components are mixed, mixture is moistened up to 19-23% and glazed tiles are formed from it. Further these tiles are burnt at temperature of 1200-1250°C. Layer of glaze is applied on the surface of burned tiles, and burnt at temperature of 1000-1100°C.

Raw mixture for production of heat-insulating products

Raw mixture for production of heat-insulating products contains, pts. wt.: non-caking acid clay 54.0-60.0; expanded perlite ground to specific surface of 4500-5000 cm2/g 17.0-19.0; chalk stone 1.0-2.0; fly ash 15.0-17.0; kaolin 2.0-3.0; liquid potassium glass 4.0-6.0.

Ceramic paste for brick manufacture

Ceramic paste for production of bricks contains clay, coal, crushed refuse of brick after drying, milled refuses of glass fibre and wastes obtained during wool burring at the following ratio of components, pts. wt. : clay - 87.5-90.0; coal crushed to pass through mesh No. 008 - 1.0-1.5; crushed refuse of brick after drying - 0.1-1.0; glass fibre wastes crushed to pass through mesh No. 014 - 6.0-8.0; wastes obtained during wool burring - 2.0-2.5.

Raw mixture for expanded clay manufacturing

Raw mixture for manufacture of expanded clay contains the following components, wt %: montmorillonite clay 84.0-88.0, stillage of wine and cognac production 0.7-1.1, kaolin 0.7-1.1, small quartz sand 7.0-9.0, pegmatite 3.6-4.8.

Crude mixture for making ceramic wall articles

Crude mixture for making ceramic wall articles

Crude mixture for making ceramic wall articles contains gas cleaning dust from production of ferroalloys containing, wt %: SiO2 - 61.49-79.58 and MgO - 1.58-3.57, carbonised loam and high-calcium fly ash from burning brown coal, with the following ratio of components, wt %: gas cleaning dust from production of ferroalloys - 66-68; fly ash from burning brown coal - 3-7; carbonised loam - 27-29.

Raw mixture for manufacture of brick, stones and roof tile

Invention relates to compositions of raw mixtures that can be used for manufacture of brick, stones and roof tile. Raw mixture contains the following, wt %: blow sand 60.0-65.0; bentonite 13.0-16.0; crushed glass 2.0-6.0; crystalline silicon production wastes 16.0-22.0.

Method for production of ceramics and complex for implementing this method

Method for production of ceramics and complex for implementing this method

Method for producing ceramics includes moulding of products by the method of semi-dry pressing, their endurance at a workshop temperature, drying by hot heat-carrying medium and burning. In this case the moulded products are placed in cassettes of a lattice structure with gaps relative to each other, endurance and drying of products in the cassettes is performed in series in one drying cabinet of a shaft type. After drying the products in the cassettes are loaded into the open shaft for their normalisation before burning under conditions of the workshop temperature and humidity.

Raw mixture for production of expanded clay

Raw mixture for production of expanded clay contains, pts. wt.: montmorillonite clay 93.1-94.6, bard of wine and brandy production 0.7-1.1, shungite ground and sieved through mesh No. 014 - 4.0-6.0, liquid potassium glass with density of 1300-1500 kg/m3 with silicate module 3.6-4 0.2-0.3.

Mixture for brick manufacture

Mixture for brick manufacture contains the following components, pts. wt.: clay 79,8-81,9; zircon 2.5-3.5; halite 0.1-0.2; talc 5.5-6.5; quartz sand 9.0-11.0.

Another patent 2531273.

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