Device for washing wool in shallow environments

FIELD: technological processes.

SUBSTANCE: device comprises a conveyor belt for conveying wool. According to the invention, there are two working conveyors mounted one above the other, the belts of which are made of a porous absorbent material, for example, lycra, the drive and tension shafts of which are mounted on the frame, rotatably from the electric drive, to the idle branches of two working conveyors, mounted with the possibility of applying working compositions by rolling with the help of spreading devices located in the upper and lower part of the device and consisting of baths for the working compositions in the form of a foaming detergent and fluted shafts, which are immersed in the bath and mounted with the possibility of obtaining the rotation from the drive, a technological shaft with the possibility of bending strips of the working conveyor is mounted between the drive shaft and the auxiliary shaft of the working conveyor. Under the drive shaft, a squeegee shaft is mounted, in addition, the operating members are mounted in the upper and lower parts of the device and are in the form of porous plates of an elastic porous material, for example, a sponge, which are placed in holders, wherein the operating element located at the bottom of the device is mounted with the possibility of reciprocating motion perpendicular to the plane of the belts of the working conveyors, for example, by means of a crank mechanism. The conveyor belt for conveying wool is made in the form of a belt feeding conveyor mounted above the tension shaft, and a belt scraper conveyor is mounted under the drive shaft.

EFFECT: water costs for washing wool are reduced, felting is reduced, reliability is increased and it becomes possible to mount the device in an automated line.

2 dwg

 



 

Same patents:

FIELD: wool-manufacturing industry.

SUBSTANCE: invention refers to the area of wool-manufacturing industry and refers to the device for registering and control of detergent solutions counter flow during machine washing of wool. The device consists of dump tank installed on the first bath, gravity-flowing nipple of which is connected to communicated vessel separated with baffle plate with calibrated holes placed above each other in vertical rows with calculated surpass of bottom of upper hole over top of lower hole for registering of counter flow through the upper outflow hole of fixed level of total dump through baffle plate holes. The cross-sections of holes are selected with condition of securing of standardized disposal solution flow of the first bath in amount matching the calculated counter flow. On the downcomers the locks are installed that connect all the baths of washing unit serving for regulation of amount of detergent solutions counter flow by maintaining the level of disposal solution in communicated vessel.

EFFECT: increased effectiveness of wool washing with simultaneous decrease of water and detergent solution consumption due to justified choice of counter flow amount depending on quality characteristics of washed wool, as well as due to the fullest accounting of in-process losses and additions of detergent solutions in constant washing process.

3 dwg

FIELD: textile; paper.

SUBSTANCE: method of wool scouring includes preliminary calculation and setting of the preset value of the counter flow of cleaning solutions during scouring of wool batch taking into account its make-time depending on a technological mode and qualitative characteristics of unsecured wool as well as regulating it by continuous feed with cleaning solutions in each previous washing bath, starting from the last one, against the current of wool with simultaneous draining of spent solution from the first bath to sewerage. Counter flow is actuated when concentration of the cleaning solution of the first bath is achieved up to 50 g/dm3, output flow of the spent solution drained through a flow metre is additionally controlled on the outlet port of the first bath fixing the highest level of liquid flow and estimating the value of counter flow which if necessary to regulate till the preset value is set according to nomogram received from the experimental data of dependences including wool yield and content of mineral mixtures in it corresponding to fixed level of flow, yield of drained solution with further analysis of its correspondence with to the preset value of counter flow, if current flow is diverged from the preset value it's regulated by changing it in accordance with nomogram till the necessary value is set, the highest value of solution flow drained through the flow metre.

EFFECT: method allows increasing efficiency of wool scouring decreasing consumption of water, washing agents, quantity of sewage runoffs as well as excluding additional production costs.

2 dwg

FIELD: mechanical engineering.

SUBSTANCE: device for compression wash out of laboratory sample of wool has bath for detergent, meshed cassette for wool t be treated provided with false bottom and compression unit for pressing mass of wool; cassette is disposed inside bath. Compression unit is provided with drive to bring it into reciprocal motion. Device is provided with perforated collector for compressed air, which collector is mounted in bath under false bottom of cassette where wool to be treated is pressed in detergent solution due to spring-loaded compression unit for provision of pressure within 10-120 kPa. Compression unit, made in form of movable piston with sliding clutch and its lock are mounted onto rod. Clutch and lock are connected with return spring and rest. Compression cinematically communicates with cock onto air duct, which duct provides supply of compressed air into cassette in position when piston is put up only. Relation of cross-section area of bath and meshed cassette has to be 1,4 and higher. Relation of height of liquid detergent in meshed cassette above false bottom and under it has to be 1,6 and higher. Meshed cassette with false bottom and piston of compression unit are made of perforated material having live section coefficient of 0,3 and higher.

EFFECT: reduced time for washing wool out; reduced consumption of water and detergent.

2 dwg

FIELD: producing fats.

SUBSTANCE: method comprises securing fleece to the coil, setting the coil in the housing, supplying air heated up to 90°, and rotating the coil with a speed of 900 rev/min. The device comprises rotating coil mounted inside the housing, drive for setting the coil in rotation, source of heated air, and drain pipe for collecting the wooly fat-lanoline.

EFFECT: expanded functional capabilities.

2 cl, 1 dwg

The invention relates to the wool industry, mainly for primary processing of wool, and can be used in the process of washing the wool with the use of countercurrent washing solutions

The invention relates to textile production and allows to improve the performance of irrigation equipment and to improve the treatment quality of the sample of fibrous material through the intensification of the process in the field of microwave energy

The invention relates to the wool industry, in particular, can be used in the processes for primary wool processing on the operations of washing wool and wastewater discharged to the sewer from sherstomoynoy barges

Sherstomoynoy unit // 2125128
The invention relates to the wool industry, mainly for primary processing of wool, and can be used for washing greasy wool and waste

The invention relates to the field of textile production and can be used to create new equipment for enterprises of primary processing of fibrous material of animal and vegetable origin, as well as in farms producing textile fibers

FIELD: producing fats.

SUBSTANCE: method comprises securing fleece to the coil, setting the coil in the housing, supplying air heated up to 90°, and rotating the coil with a speed of 900 rev/min. The device comprises rotating coil mounted inside the housing, drive for setting the coil in rotation, source of heated air, and drain pipe for collecting the wooly fat-lanoline.

EFFECT: expanded functional capabilities.

2 cl, 1 dwg

FIELD: mechanical engineering.

SUBSTANCE: device for compression wash out of laboratory sample of wool has bath for detergent, meshed cassette for wool t be treated provided with false bottom and compression unit for pressing mass of wool; cassette is disposed inside bath. Compression unit is provided with drive to bring it into reciprocal motion. Device is provided with perforated collector for compressed air, which collector is mounted in bath under false bottom of cassette where wool to be treated is pressed in detergent solution due to spring-loaded compression unit for provision of pressure within 10-120 kPa. Compression unit, made in form of movable piston with sliding clutch and its lock are mounted onto rod. Clutch and lock are connected with return spring and rest. Compression cinematically communicates with cock onto air duct, which duct provides supply of compressed air into cassette in position when piston is put up only. Relation of cross-section area of bath and meshed cassette has to be 1,4 and higher. Relation of height of liquid detergent in meshed cassette above false bottom and under it has to be 1,6 and higher. Meshed cassette with false bottom and piston of compression unit are made of perforated material having live section coefficient of 0,3 and higher.

EFFECT: reduced time for washing wool out; reduced consumption of water and detergent.

2 dwg

FIELD: textile; paper.

SUBSTANCE: method of wool scouring includes preliminary calculation and setting of the preset value of the counter flow of cleaning solutions during scouring of wool batch taking into account its make-time depending on a technological mode and qualitative characteristics of unsecured wool as well as regulating it by continuous feed with cleaning solutions in each previous washing bath, starting from the last one, against the current of wool with simultaneous draining of spent solution from the first bath to sewerage. Counter flow is actuated when concentration of the cleaning solution of the first bath is achieved up to 50 g/dm3, output flow of the spent solution drained through a flow metre is additionally controlled on the outlet port of the first bath fixing the highest level of liquid flow and estimating the value of counter flow which if necessary to regulate till the preset value is set according to nomogram received from the experimental data of dependences including wool yield and content of mineral mixtures in it corresponding to fixed level of flow, yield of drained solution with further analysis of its correspondence with to the preset value of counter flow, if current flow is diverged from the preset value it's regulated by changing it in accordance with nomogram till the necessary value is set, the highest value of solution flow drained through the flow metre.

EFFECT: method allows increasing efficiency of wool scouring decreasing consumption of water, washing agents, quantity of sewage runoffs as well as excluding additional production costs.

2 dwg

FIELD: wool-manufacturing industry.

SUBSTANCE: invention refers to the area of wool-manufacturing industry and refers to the device for registering and control of detergent solutions counter flow during machine washing of wool. The device consists of dump tank installed on the first bath, gravity-flowing nipple of which is connected to communicated vessel separated with baffle plate with calibrated holes placed above each other in vertical rows with calculated surpass of bottom of upper hole over top of lower hole for registering of counter flow through the upper outflow hole of fixed level of total dump through baffle plate holes. The cross-sections of holes are selected with condition of securing of standardized disposal solution flow of the first bath in amount matching the calculated counter flow. On the downcomers the locks are installed that connect all the baths of washing unit serving for regulation of amount of detergent solutions counter flow by maintaining the level of disposal solution in communicated vessel.

EFFECT: increased effectiveness of wool washing with simultaneous decrease of water and detergent solution consumption due to justified choice of counter flow amount depending on quality characteristics of washed wool, as well as due to the fullest accounting of in-process losses and additions of detergent solutions in constant washing process.

3 dwg

FIELD: technological processes.

SUBSTANCE: device comprises a conveyor belt for conveying wool. According to the invention, there are two working conveyors mounted one above the other, the belts of which are made of a porous absorbent material, for example, lycra, the drive and tension shafts of which are mounted on the frame, rotatably from the electric drive, to the idle branches of two working conveyors, mounted with the possibility of applying working compositions by rolling with the help of spreading devices located in the upper and lower part of the device and consisting of baths for the working compositions in the form of a foaming detergent and fluted shafts, which are immersed in the bath and mounted with the possibility of obtaining the rotation from the drive, a technological shaft with the possibility of bending strips of the working conveyor is mounted between the drive shaft and the auxiliary shaft of the working conveyor. Under the drive shaft, a squeegee shaft is mounted, in addition, the operating members are mounted in the upper and lower parts of the device and are in the form of porous plates of an elastic porous material, for example, a sponge, which are placed in holders, wherein the operating element located at the bottom of the device is mounted with the possibility of reciprocating motion perpendicular to the plane of the belts of the working conveyors, for example, by means of a crank mechanism. The conveyor belt for conveying wool is made in the form of a belt feeding conveyor mounted above the tension shaft, and a belt scraper conveyor is mounted under the drive shaft.

EFFECT: water costs for washing wool are reduced, felting is reduced, reliability is increased and it becomes possible to mount the device in an automated line.

2 dwg

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