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Oil wiper piston device for internal-combustion engine

Oil wiper piston device for internal-combustion engine
IPC classes for russian patent Oil wiper piston device for internal-combustion engine (RU 2535514):
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Invention relates to machine building, particularly to piston-type ICE. The proposed ICE cylinder piston seal comprises two resilient seal rings with inclined outer edges abutting on the cylinder wall, arranged unidirectional in one groove of the piston and representing one-piece rings with invariable thickness over their cross section. The rings outer inclined edges form, in the area they abut on the cylinder wall, an enclosed inner chamber constricted, on the piston side, by additional space ring furnished with two diametrically-opposite holes for oil to circulate inside the said inner chamber.

FIELD: machine building.

SUBSTANCE: in piston groove a top trapezoidal oil wiper ring, trapezoidal spacer and bottom trapezoidal oil wiper ring are installed, ay top ends face of the bottom trapezoidal oil wiper ring the radial slots are made to drain oil removed from the cylinder wall by top ring to the near-bottom cavity of the piston groove and further via the cone holes to the internal piston cavity. Work surfaces of the oil wiper rings are profiled such that surplus oil is removed from the cylinder wall during the piston movement to the bottom position only, and on the cylinder wall a minimum necessary thickness of the hydrodynamic lubricating layer is created ensuring minimum mechanical losses for friction of the piston rings and minimum engine oil consumption for burn-off losses.

EFFECT: improved reliability of the oil wiper piston device.

2 cl, 1 dwg

 

The invention relates to the field of engineering, and specifically to the design, manufacture and operation of internal combustion engines.

Known oil control device for internal combustion engines containing oil scraper rings and expanders different designs (Application No. 53-22204, Japan, 1978; Application No. 59-20859, Japan, 1984; GOST R 53843-2010; RU patent No. 2447307, IPC F02K F5/00, F16J 9/20, publ. 10.04.2012).

Known oil scraper ring of the internal combustion engine (patent RU №2447307, IPC F02K F5/00, F16J 9/20, publ. 10.04.2012) containing the scraper elements made in the form of one-sided trapezoid, and located between the expansion ring, closest to the proposed and adopted for the prototype. However, in the known device the location of the radial grooves on the expansion ring restricts the minimum size, as in the working process of the engine on the expansion ring are high-frequency vibratory loads that cause the occurrence of fatigue stresses at the location of the grooves, leading to the destruction of the ring. Therefore, these designs are suitable to use in high-power engines with relatively large diameters of the cylinders.

The technical result, which is aimed by the invention, consists in the universality of oil on newago device, efficiency, reliability, life gain, and lower consumption of engine oil, the improvement of the ecological characteristics of the engine.

The technical result is achieved by the oil scraper piston device of the internal combustion engine, containing installed in one piston groove of the upper and lower trapezius scraper ring and located between the expansion ring, what's new is that on the top end of the lower scraper ring made of radial grooves.

The angle of inclination of the lower end of the expansion ring and the upper end of the lower scraper ring more angle of 12° self-locking.

The drawing shows a partial cross section of the internal combustion engine.

The internal combustion engine includes a cylinder 1, a piston 2, piston groove 7, in which there are upper oil scraper ring 3, the expansion ring 4 and the lower oil scraper ring 5, on the upper end of which is made of radial grooves (6) to drain the oil, removed from the wall of the cylinder (1) and the upper ring (3) in the bottom cavity of the piston groove (7) and then through conical holes (8) in the inner cavity of the piston (2). Working surfaces of the oil ring (3) and (5) profiled so that the excess oil is removed from the wall of the cylinder (1) only when the piston (2) nor is it the position, and on the cylinder wall (1) is the minimum required thickness of the hydrodynamic lubricating film, providing minimal mechanical losses due to friction of the piston rings and the minimum consumption of motor oil on the frenzy.

Oil scraper piston device operates as follows.

When the piston 2 in the lower position of the lower oil scraper ring 5 removes from the wall of the cylinder 1 the main part of the oil, the upper oil scraper ring 3 finally generates the minimum required thickness of the oil film on the cylinder wall 1, removing excess remaining on the wall of the oil through the radial grooves 6 in the bottom cavity of the piston groove 7 and further through the tapered hole 8 into the internal cavity of the piston 2. Tapered drain holes 8 improve the removal of oil from the piston groove 7 and counteract sucking oil from the internal cavity of the piston 2 on the working stroke, the inlet when the piston 2 and in the gaps of the piston groove 7 is formed a vacuum. When warming up the engine in the first place heats up the piston 2, respectively, increases the width of the piston groove 7, under its own elastic force, the expansion ring 4 relaxes and shifts in the direction of the wall of the cylinder 1, the effect on the lower ring 5, compressing it to the bottom shelf of the piston groove 7. In turn, the friction force is the working surface of the lower ring 5 on the cylinder wall 1 and the hydrodynamic force of the oil, acting on the ring 5, contribute to the formation of a gap between the bottom shelf of the piston groove 7 and the bottom end of the lower ring 5. To avoid this gap, which opens the way for oil in the piston groove 7, the elastic force of the expansion ring should be greater than the opposing forces. In the process of heating cylinder 1 increases its diameter, wiper ring 5 relaxes, reduces the impact on the expansion ring 4, which is also rasimas, shifts in the direction of the wall of the cylinder 1, preventing the emergence of a gap between the bottom shelf of the piston groove 7 and the bottom end of the ring 5. Guaranteed rasklinivanie system "top ring 3 - expansion ring 4 - the lower ring 5" on all modes of engine operation is provided by the estimated size of the gap between the expansion ring 4 and the wall of the cylinder 1. This condition is satisfied, if the angle of inclination of the lower end of the expansion ring 4 and, respectively, the upper end of the lower scraper ring 5 will have more angle-locking 12°. When the piston 2 in the upper position of the profiled working surfaces of the oil ring 3 and 5 bump on the surface oils, leaving it unchanged. This ensures the minimum required oil layer on the cylinder wall 1, a stable job Malashenko what about the piston device in all modes of engine operation.

During shutdown and cooling of the engine, first and foremost, cools the cylinder 1, is reduced in diameter, compressed, top 3 and bottom 5 scraper ring, which, by acting on the expansion ring 4, shift it in the direction of the axis of the cylinder 1, the whole system occupies its original position. For the implementation of this recovery process to a greater extent than in the beginning, you must have the angle of the ends of the expansion ring and the lower scraper ring more than 12°.

The design of the oil scraper piston device provides the minimum required thickness of the lubricant film on the cylinder wall, substantially increases the life of engine oil with a minimum consumption, reducing harmful contaminants and impurities in the exhaust gases.

1. Oil scraper piston device of the internal combustion engine, containing installed in one piston groove of the upper and lower trapezius scraper ring and located between the expansion ring, characterized in that on the upper end of the lower scraper ring made of radial grooves.

2. Oil scraper piston device of the internal combustion engine under item 1, characterized in that the angle of inclination of the lower end of the expansion ring and the upper end of the lower scraper ring more angle of 12° self-locking.

 

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