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Mayonnaise sauce production method

Mayonnaise sauce production method
IPC classes for russian patent Mayonnaise sauce production method (RU 2524822):
Another patents in same IPC classes:
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Mayonnaise contains, in an effective quantity, a fat phase, mustard powder, sugar sand, food culinary salt and an acid hydrolysate of food parts of bivalved mollusks. The fat phase is represented by vegetable oils mixture containing unrefined linseed oil in an amount of 14%, refined sunflower, maize or cotton seeds oil in an amount of 46% and olive oil in an amount of 40% of the total quantity of vegetable oils; bivalved mollusks are represented by Sakhalin surf clam and inflated ark; additionally the product contains egg powder.
Mayonnaise and its production method Mayonnaise and its production method / 2524246
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Dietary mayonnaise contains deodorized refined vegetable oil, dry fat-free milk, sodium alginate, plant food phospholipids, mustard powder, sodium dioxide, sugar, edible salt, 80%-acidic acid, and water. Plant food phospholipid used is fat-and-oil phospholipid product produced by four-fold extraction with the use of ethyl alcohol of preliminarily defatted phospholipids at defatted phospholipids : ethyl alcohol ratio of 1:3 - 1:5, with accompanying production of phosphatidylcholine alcoholic solution and alcohol-insoluble sediment. Alcoholic solution of phosphatidylcholine is separated from sediment and ethyl alcohol is removed from alcoholic solution of phosphatidylcholine under vacuum to obtain fat-and-oil phospholipid product.

FIELD: food industry.

SUBSTANCE: mayonnaise sauce production method involves emulsification of an acid hydrolysate of Undaria pinnatifida and/or Costaria costata with a vegetable oil mixture, the taste additive and a protein product mixed with water, the produced mixture heating and homogenisation; the taste additive is represented by salt, sugar and mustard powder. The acid hydrolysate is taken in an amount of 6-8 wt % of the initial raw material composition and is produced by way of hydrolysis of homogenated Undaria pinnatifida and/or Costaria costata with food citric acid at a temperature of no more than 60°C during 180-210 minutes; the protein product is represented by defatted soya or linseed flour, preliminarily dispersed in water, in an amount of 5-7 wt % of the initial raw material composition.

EFFECT: invention allows to manufacture an emulsion product with high biological value, with high stability and extended storage life which may be recommended for dietary and preventive alimentation.

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The invention relates to the food industry, particularly to the oil industry, and can be used for the production of sauces, mayonnaise, fillings, pastes, creams.

A method of obtaining food emulsions (see asssss No. 1741741, publication date 23.06.92), including homogenization of the mixture of vegetable oil, acetic acid and products of marine origin, which take chitosan and agar in an amount of 0.1-1.3% and 0.4 to 0.6% by weight of the emulsion, respectively.

The disadvantage of this method is the increased oil content in the emulsion is 50%, contributing to its excessive caloric content, and the use of scarce, expensive components: chitosan and agar.

A method of obtaining mayonnaise (see RF patent №1479054, IPC A23L 1/24, publication date 15.05.94), including emulsification at 95-97°C of a mixture of vegetable oil, fish broth, with a solids content of not less than 3.4 percent, shredded seaweed, salt, sugar, acetic acid solution and other additives and seasonings.

As disadvantages of this method, you can specify high (up to 50%) content of vegetable oils in the product, as well as the increased complexity of manufacturing associated with the preparation of fish soup with a solids content of not less than 3.4 wt.%.

A method of obtaining food emulsions with stand the high biological value (see RF patent №2163770, IPC A23L 1/24, publication date 01.11.99), including emulsification crushed brown algae, which use sea cabbage, taken in an amount of 7.5 to 12.5%, with pre-dissolved in water, soy protein isolate, taken in an amount not less than 1.5%, adding to the resulting mixture of vegetable oils, acids (acetic, malic, citric), taste and flavors, followed by heating and homogenization.

The disadvantage of this method is not sufficiently high functional properties obtained with its use of the product, as well as its low stability and short term storage.

As the closest analogue of the adopted method for the production of emulsion sauce (see RF patent №2375919, IPC A23L 1/24, publication date 20.12.2009), including emulsification acid hydrolysate of undaria peritendinous and/or kelp ribbed with a mixture of vegetable oil, flavorings and mixed with water protein product, heating and homogenization of the mixture, and as a flavoring using salt, sugar and mustard powder, and used as a protein product use pre dispergirovannoyj in water-fat soy flour.

As disadvantages closest you can specify a low organoleptic the ski characteristics of the obtained product (dark color due to the introduction of the recipe substantial amounts of brown algae, low resistance).

The objective of the invention is to develop ways that enhance biological value of the obtained product, improving its organoleptic characteristics, durability and longer shelf life.

The problem is solved in that in the method of production of mayonnaise sauce, including emulsification acid hydrolysate of undaria peritendinous and/or kelp ribbed with a mixture of vegetable oil, flavorings and mixed with water protein product, heating and homogenization of the mixture, and as a flavoring using salt, sugar and mustard powder, acid hydrolysate take in the amount of 6-8 wt.% from the composition of the feedstock, while the acid hydrolyzate obtained by hydrolysis of homogenised undaria peritendinous and/or kelp ribbed citric acid at a temperature not exceeding 60°C for 180-210 minutes, in addition, as the protein product use pre dispergirovannoyj in water-fat soy or flax flour in the amount of 5-7 wt.% from the composition of the feedstock.

Technical result achieved when solving a task, expressed in the production of emulsion PR is the product with high biological value, with high stability and long shelf life, which can be recommended for diet and preventive nutrition.

Comparative analysis of the characteristics of the claimed solution with the characteristics of the prototype and analogues demonstrates compliance of the claimed solution to the criterion "novelty".

Signs of a distinctive part of the formula of the invention provide a solution to complex functional tasks.

Sign "of the acid hydrolysate take in the amount of 6-8 wt.% from the composition of the feedstock provides efficient thickening of the mixture and improves the organoleptic characteristics of the resulting product, which has no foreign smell and dark color.

Sign "of the acid hydrolyzate obtained by hydrolysis of homogenised undaria peritendinous and/or kelp ribbed citric acid at a temperature not exceeding 60°C for 180-210 minutes" provides high biological value of the obtained product, as proven (Usov A.I. Chemical study of algae. / A.I. Usov, Oscill. // New in life, science, technology. Ser. Chemistry. - M.: Knowledge, 1988. No. 5. - 48 S.), which is at a higher temperature processing (>60°C) is the destruction of fucoidan.

Fucoidan is a sulfated polysaccharide with a very complex structure. Its main components ablauts the primary sugar, called fucose and xylose, mannose, galactose and glucose. The fucoidans found anticoagulant, anticancer, antiviral (anti-HIV), antilipemics, immunomodulatory activity, etc.

Sign in as the protein product use pre dispergirovannoyj in water-fat soy or flax flour in the amount of 5-7 wt.% from the composition of the feedstock, you can use flour as an emulsifier, which ensures high stability of the emulsion product at a sufficiently low fat content.

The composition of the sauce, mayonnaise, wt.%:

Defatted soy or flax flour 5,0 - 7,0
The hydrolysate from undaria peritendinous and/or ribbed kelp 6,0 - 8,0
Vegetable oil 30,0-50,0
Sugar 1,2-1,5
Sol 0,8-1,0
Mustard powder 0,8-1,0
Water rest

The process is carried out as clicks the zoom.

The fresh algae (undaria peritendinous and/or ribbed kelp) take the thallus, wash them in fresh water. If on the surface of the thalli growths (spirorbis) thallus cleaned with a brush.

Purified algae are crushed and homogenized. Then produce heat treatment homogenised algae in the acidic environment created 5,0% citric acid solution, at a ratio of liquid and algae 1:1 for 180 minutes at a temperature of 55-60°C. to Separate the mass of the algae from the liquid part.

Is dispersed in the water-fat soy flour, past the temperature at the temperature of 80°C for 20-30 minutes or flax flour for 40 minutes at 60°C.

In the resulting acid hydrolysis hydrolyzed with the addition required in the recipe the amount of water injected dispergirovannoyj in water-fat soy or flax flour, sugar, salt, prepared mustard powder. Then at a temperature of 65-70°C in small portions injected vegetable oil and homogenize the mixture until a homogeneous emulsion.

Undaria perstondreznaya (Undaria pinnatiflda) and costaria ribbed (Costaria costata) [THE 9254-150-02067936-2006 "marine Algae (Costaria ribbed and Undaria perstondreznaya)] belong to the laminaria algae with a high content is m alginic acid and which is highly efficient thickeners and stabilizers consistency when used in the composition of the emulsion product.

In addition, alginates (alginic acid salts) are good sorbents of radionuclides, salts of heavy metals, fatty acids, cholesterol. Alginates are able to stimulate regeneration processes, to strengthen the epithelial tissues.

Along with alginic acid undaria perstondreznaya and costaria ribbed contain significant amounts of biologically active substances, in particular they contain laminaran and fucoidan.

Laminaran - polysaccharides, which are 1,3; 1,6-b-D-glucanes, have a significant impact on the immune system and increases resistance of the organism to many diseases.

The combined use of algae (acting due to the high content of alginic acid as a thickener) and degreased soy or flax flour (acting as emulsifier) provides high stability of the emulsion product at a sufficiently low fat content.

Table 1 provides data on the content of biologically active substances algae in 100 g of the proposed sauce mayonnaise and food emulsion product prototype in freshly prepared form, and on the twentieth, fortieth and fiftieth day of storage at a temperature of 4-5°C (household refrigerator).

The organoleptic properties of the resulting sauce mayonnaise, stability of the emulsion and microbiologica is such indicators, as in example 1.

The content of alginic acid, fucoidan, mannitol and iodine in the proposed sauce mayonnaise 3-4 times higher than the content of these BAS in the prototype. Also during the retention period, the reduction in the content of BAS algae in the proposed sauce mayonnaise significantly lower than in the prototype, indicating that the higher biological value of the claimed sauce mayonnaise and the extension of its high functional properties.

Table 2 shows the physico-chemical stability of the emulsion) and microbiological parameters for the proposed sauce mayonnaise and food emulsion product prototype in freshly prepared form, and on the twentieth, fortieth and fiftieth day of storage at a temperature of 4-5°C (household refrigerator).

The resistance offered sauce mayonnaise, expressed in % by volume intact after centrifugation of the emulsion, on the 50th day of the store is 99%, the stability of food emulsions prototype - 97%.

As can be seen from the table, on the 50th day storage microbiological indicators (mold and yeast) proposed sauce mayonnaise comply with the norm defined SanPiN 2.3.2.1078-01 "Hygienic requirements for safety and nutrition value of food products" (50 CFU/g 500 CFU/g with therefore, its), while for the prototype of these indicators is beyond the norm. Thus, in accordance with microbiological indicators retention period proposed sauce mayonnaise is 50 days, while for the food emulsion prototype he is 40 days.

So, firmness and shelf life of the proposed sauce mayonnaise exceed these indicators for the food emulsion prototype that allows to speak about the increase retention and durability.

Examples of specific implementation of the method.

Algae homogenized using a homogenizer, providing 3000 rpm, and then subjected to heat treatment in a 5.0% solution of citric acid at a ratio of liquid and algae 1:1. Many algae are separated from the liquid portion, which is mixed with other ingredients (except vegetable oil), adding the necessary compounding amount of water. - Fat soy flour, past the temperature at the temperature of 80°C for 20-30 minutes, pre-dispersed in water. As a flavoring and aroma additives used a mixture of salt, sugar and mustard. Vegetable oil is injected in small portions during homogenization of the product at a temperature of 65-70°C.

Homogenized algae, subjected to a heat treatment in an acidic environment, lose their individuality while providing the same organoleptic properties of the products, obtained in all examples of the method.

Example 1

The composition of the sauce, mayonnaise, wt.%:

Defatted soy flour 5,0
The hydrolysate from undaria peritendinous 7,0
Vegetable oil 40,0
Sugar 1,5
Sol 1,0
Mustard powder 1,0
Water 44,5

The technological process is carried out as described above with the following differences.

Homogenized algae is subjected to heat treatment for 180 minutes at a temperature of 55°C in 6% solution of citric acid. Homogenization of the mixture with obtaining sauce mayonnaise is carried out at a temperature of 70°C.

The resulting mayonnaise sauce is a smooth creamy product is a cream color with specks of particles mustard and soy flour. The taste of the sauce tender, slightly spicy. There is a slight odor of algae, does not distort the smell specific to the product. The stability of the emulsion at p is tideway day storage at 99% while microbiological parameters are within normal limits.

Example 2

The composition of the sauce, mayonnaise, wt.%:

Defatted Flaxseed flour 6,0
The hydrolysate of the ribbed kelp 8,0
Vegetable oil 35,0
Sugar 1,2
Sol 0,8
Mustard powder 1,5
Water 47,5

The technological process is carried out as described above with the following differences.

Homogenized algae is subjected to heat treatment in the course of 210 minutes at 60°C in a 5% solution of citric acid. Homogenization of the mixture with obtaining sauce mayonnaise is carried out at a temperature of 65°C.

The organoleptic properties of the resulting sauce mayonnaise, stability of the emulsion and microbiological parameters as in example 1.

Example 3

The composition of the sauce, mayonnaise, wt.%:

Defatted Flaxseed flour 7,0
The hydrolyzate of a mixture of kelp ribbed and undaria peritendinous 6,0
Vegetable oil 30,0
Sugar 1,5
Sol 1,0
Mustard powder 0,8
Water 53,7

The technological process is carried out as described above with the following differences.

Ontario peritendinous and costaria ribbed take in approximately equal parts.

Homogenized algae is subjected to heat treatment for 180 minutes at a temperature of 58°C 5.5% solution of citric acid. Homogenization of the mixture with obtaining sauce mayonnaise is carried out at a temperature of 70°C.

Thus, the inventive method allows to obtain emulsion product with high biological value, high stability and long shelf life, which can be recommended for diet and preventive nutrition.

Method for the production of mayonnaise sauce, including emulsification acid hydrolysate of undaria peritendinous and/or ribbed kelp with the mixture of vegetable oil, flavorings and mixed with water protein product, heating and homogenization of the mixture, and as a flavoring using salt, sugar and mustard powder, characterized in that the acid hydrolysate take in the amount of 6-8 wt.% from the composition of the feedstock, while the acid hydrolyzate obtained by hydrolysis of homogenised undaria peritendinous and/or kelp ribbed citric acid at a temperature not exceeding 60°C for 180-210 minutes, in addition as the protein product use pre dispergirovannoyj in water-fat soy or flax flour in the amount of 5-7 wt.% from the composition of the feedstock.

 

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