IPC classes for russian patent Method of producing oligodimethylsiloxanes. RU patent 2513022. (RU 2513022):
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Invention relates to a method of preparing a composition which contains organosilsequioxanes. Disclosed is a method of preparing a composition which contains organosilsequioxanes, comprising the following steps: (1) partial hydrolysis of hydrolysing inorganic monomer precursors which contain at least 50 mol % first hydrolysing inorganic monomer precursors of formula RSiY3, where R is selected from (cyclo)alkyl, aryl, alkenyl, epoxy-, (meth)acrylic, ester, amino-, mercapto- and cyanate groups and mixtures thereof, the R-Si bond is a non-hydrolysing bond, each Y group is identical or different from every other Y group of the alkoxy group; (2) cooling the liquid composition before completing condensation of inorganic monomers with an amount of water which, combined with water used at step (1), and any water separated during condensation of inorganic monomers at step (1), exceeds the stoichiometric amount of water needed for complete hydrolysis of all present precursors of hydrolysing inorganic monomers; and (3) drying the composition, wherein the total amount of water used is at least 5 times more than the stoichiometric amount of water needed for complete hydrolysis of all present hydrolysing monomer precursors. |
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FIELD: chemistry.
SUBSTANCE: disclosed is a method of producing oligodimethylsiloxanes via rearrangement of dimethylcyclosiloxanes and/or a hydrolysate of dimethyldichlorosilane in the presence of hexamethylsiloxane and a catalyst - a sulphonated copolymer of styrene and divinyl benzene with content of the latter ranging from 25 wt % to 50 wt %, where the initial step of the process involves activating the catalyst by adding liquid polymethylsiloxane with viscosity of 10-50 cSt to the reaction mixture, wherein activation and production of oligodimethylsiloxanes are carried out in a current of inert gas with specific consumption of 0.2 m3/h per 1 kg catalyst in fluidisation conditions at temperature of 70-90°C.
EFFECT: high efficiency of the method by cutting duration of the induction effect as a result of catalyst activation and improved quality of the obtained oligodimethylsiloxanes by reducing the polydispersity index.
3 cl, 2 dwg, 4 ex
The proposed invention relates to methods of obtaining oligoaniline, namely to a method of obtaining oligomerisation, which are used as instrument of liquids, foundations greases, coolants, working liquids of different hydraulic systems, modifiers synthetic fibers, etc.
A method of obtaining of oligodimethylsiloxanes in which oligoethoxy get rearrangement at a temperature of 110-120 C in the mode of fluidization of salidroside mixture of amoksicillinom in the presence of catalyst - sulfonated styrene and divinylbenzene (A.S. USSR 887586, IPC C08G 77/06, 1981). Mode of fluidization in the system "gas-liquid-solid" provides high efficiency of the process of catalytic rearrangement due to the highly developed surface of contact of phases and intensive mass exchange at the interface "solid catalyst-liquid phase" through microturbulence diffusion.
The disadvantage of this method are high process temperature close to the temperature of decomposition catalyst that leads to its thermal degradation.
The closest to the technical substance and achieved the effect of the present invention, and taken as a prototype is a way to get oligoaniline by regrouping of hydrolysis product organochlorosilanes or their mixtures in the presence of sexualintimacy and catalyst, which is used sulphonated copolymer of styrene and divinylbenzene with the content of the last 25 to 50% weight. Catalytic regrouping carried out at a temperature 70-75°C with a tenfold use of the catalyst. (asscr 312855, IPC C08G 31/09, 1971).
The disadvantage of this method is to reduce the activity of the catalyst at its multiple use, which leads to the increase of time of process and, consequently, decrease performance. Intensification of the process by increasing the speed agitators in this case, as this is a mechanical grinding of the catalyst and its partial deactivation due to violation of the structure of the surface. Furthermore, the presence of fine-dispersed phase complicates the process of separation of the catalyst from the reaction product.
If the reaction in capacitive reactor mixer must also take into account the induction period in the work of the catalyst, when the efficiency is low, and take a certain margin of working volume of equipment, resulting in increased capital and operating costs for the production of oligoaniline.
Object of the present invention is to eliminate these shortcomings, improving the efficiency of the process of obtaining oligoaniline higher quality.
The problem is solved by the fact that the new method of obtaining oligomerisation, includes the rearrangement of dimethylcyclohexanes (DMCS) and/or hydrolysate clear (DMDS) in the presence of an agent of an open circuit - hexamethyldisiloxane (GMDSS) and catalyst - sulfonated styrene and divinylbenzene with the content of the last 25 to 50% of the mass., wherein for intensification of the initial stage of the process is conducted activation of the catalyst process by introducing in the reaction mixture polimetilsiloxan (PMS) liquids with viscosity 10-50 FTAs in the amount of 0,01-0,05 kg per 1 kg of the catalyst at 70-90°C, but the activation and receive oligomerisation are in the mode of fluidization using inert gas. As an inert gas can be used nitrogen with specific consumption of 0.2-2 m 3 /h on 1 kg of a catalyst.
The technical result consists in increasing the productivity by reducing the time of induction effect in the result of the activation of the catalyst and by maintaining a high-activity catalyst with repeated use (up to 15 times) in the mode of fluidization. In addition, oligomerisation obtained by the proposed method are of a higher quality due to decrease of the coefficient of polidispersity that affects their application properties.
According to the authors of this technical solution, low viscosity polimetilsiloxan (PMS) the liquid is introduced into the reaction mass on initial boot, dissolve, either physically removes (wash) with active centers of the catalyst surface some characteristic inherent in the method of catalyst production of chemical compounds, usually blocking these active centers. Activation of the catalyst PMS-liquid makes available and includes all of the active centers on the surface of the solid catalyst. Due to this treatment, process efficiency, as measured by changes in the viscosity of the reaction products is increasing, while remaining at a constant high level during the whole period of catalytic rearrangements. The induction period is significantly reduced or completely eliminated. In this case, to consider the induction period and do reserve the reaction volume equipment to provide power is required. The decrease in equipment, in turn, leads to the decrease of the volume of the reaction mass and reduction of the charge of inert gas that is required to ensure the regime of fluidization, so in addition to capital costs are also reduced and the operational costs of the process.
The method is as follows. In the vertical apparatus with the jacket for heating of the reaction mixture, consisting of two zones (cylindrical bottom of the reaction zone and the upper zone of the separator), equipped with temperature control devices on the grid, mounted in a cylindrical part of the device, download the operational quantity of the catalyst. In the lower area of the device pour reaction mixture containing dimethylcyclohexane and/or hydrolyzed clear, hexamethyldisiloxane and activator - polimetilsiloxan liquid (ICP-10). From the bottom of the device under a mesh catalyst serves nitrogen speeds ranging from 0.2 to 2.0 m 3 /h per 1 kg catalyst for a regime of fluidization in the system of gas-liquid-solid and heated reaction mass to the required temperature. The activation of the catalyst at 70-90°C with specific consumption activator 0,01-0,05 kg per 1 kg of the catalyst allows you to get the most effective result of activation of the catalyst.
The essence of the proposed technical solution is illustrated by the following examples.
Example # 1
Getting oligodimetilsiloksana viscosity 10 cSt (polimetilsiloxan fluid PMS 10) with the addition of the activator - polimetilsiloxan fluid viscosity 10 FTAs.
In the reactor column type with a shirt with a volume of 2 liters of load:
1300 g dimethylcyclohexane (DMCS), 600 g hexamethyldisiloxane (GMDSS); 98 g catalyst - sulfonated styrene and divinylbenzene, activator (ICP-10) - 2, Include the heating of the reactor and the supply of nitrogen consumption 0.02 m 3 /H. Further raise the temperature in the reactor up to 75 degrees C and every 20 min determine the viscosity of the liquid phase. When reaching viscosity 9-10 FTAs process to stop it.
Figure 1 shows a graph of the dependence of viscosity oligomerisation fluid from the time of synthesis, from which it follows that the viscosity is obtained oligomerisation liquid 9,4 FTAs is achieved 50 min (schedule №1).
Example 2 (comparative)
Getting fluids PMS-10 without the use of the activator.
In the reactor column type shirt with 2-liter download: DMZS - 1300 g; GMDSS - 600 g; catalyst - 98, Include the heating of the reactor and the supply of nitrogen. Nitrogen supplied to the bottom of the reactor with a flow rate of 0.02 m 3 /h Next, raise the temperature in the reactor up to 75 degrees C and every 20 min measure the viscosity of the liquid phase. When reaching viscosity 9-10 FTAs process to stop it.
The viscosity of the reaction mixture over time is shown in Fig1 (diagram №2).
Fig.1 shows that the viscosity of 9.5 FTAs achieved 95 min (diagram №2).
Example # 3
Getting oligoadenilatsintetaza with 400 cSt viscosity (polimetilsiloxan fluid PMS-400) using the activator.
In the reactor column type shirt with 2-liter download: hidrolizat MDHS - 1870; GMDSS - 30 g; catalyst - 98 g; activator (ICP-50) - 2,
Include the heating of the reactor and the supply of nitrogen. Nitrogen supplied to the bottom of the reactor with the consumption of 0.2 m 3 /H. increase the temperature in the reactor to 85 degrees C and every 20 min measure the viscosity of the liquid phase. When reaching viscosity 390-400 FTAs process to stop it.
The viscosity of the reaction mixture over time is shown in Fig.2 (schedule №1).
Figure 2 shows that the viscosity 390 FTAs achieved 110 min (schedule №1).
Example # 4 (comparative)
Getting fluids PMS-400 without the use of the activator.
In the reactor column type shirt with 2-liter download: dmdcs hydrolyzate - 1870; GMDS - 30 g; catalyst - 98,
Include the heating of the reactor and the supply of nitrogen. Nitrogen supplied to the bottom of the reactor with the consumption of 0.2 m 3 /H. Further raise the temperature in the reactor up to 90 degrees C and every 20 min measure the viscosity of the liquid phase. When reaching viscosity 390-400 FTAs process to stop it.
The viscosity of the reaction mixture over time is shown in Fig.№2 (diagram №2).
Figure 2 shows that the viscosity 390 FTAs achieved 160 min (diagram №2).
So, as you can see from the examples above, the proposed solution allows to increase efficiency of the process of obtaining oligomerisation.
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