IPC classes for russian patent Dry sour cream product manufacture method. RU patent 2511028. (RU 2511028):
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FIELD: food industry.
SUBSTANCE: milk is standardised in terms of fat content; soluble dry low-calc coprecipitate is introduced. One proceeds with filtration and Ecolact milk fat substitute introduction, emulsification, introduction of cream with 25% fat content, homogenisation, pasteurisation and cooling to a fermentation temperature. Fermentation is performed using Bifidobacterium bifidum bifidobacteria antagonistic strain starter; antioxidants (alcohol solution of dihydroquercetin and ascorbic acid) are introduced; one proceeds with ripening and placement onto pans. Freezing and sublimation drying are performed.
EFFECT: invention is aimed at production of a product with high food and biological value and extended useful life, extension of the range of dry dairy preserves that have enhanced food and biological value and extended useful life.
2 tbl, 3 ex
The invention relates to the dairy industry, namely to the milk industry, and can be used in the production of dry milk products.
Known traditional method of production of products of dry milk produced from normalized condensed milk, fermented pure cultures of lactic acid bacteria, by drying in spray dryers [GOST 10832-85].
The disadvantage of this method is the low quality of the finished product and a short shelf life.
The closest to the technical nature of the proposed method is a method of obtaining a dry diet dairy products, providing for the normalization of milk on fat, making soluble nizkokalorina of coprecipitate as coprecipitate raw or dry nizkokalorina of coprecipitate and sucrose, filtering, homogenization, normalized milk pasteurization, cooling to the temperature of fermentation, making antioxidants, fermentation, ripening, layout baking, freezing and freeze-drying [AC 1584876, AS 9/2].
The disadvantages of this method are: low nutritional and biological value of the product, no probiotic properties.
The technical result of the invention consists in increasing the biological and food value, giving the product probiotic properties.
The technical result is achieved by the way of production of dry sour cream product, including the normalization of milk on fat, making soluble dry nizkokalorina of coprecipitate, filtering, homogenization, pasteurization, cooling to the temperature of fermentation, making antioxidant: ascorbic acid fermentation, ripening, the layout on baking, freezing and freeze-drying, before filtering in milk-protein mixture make the substitute of milk fat "Ecolekt", a mixture emulgelooe, make cream of fat. 25%, fermentation produces leaven antagonistic strain Bifidobacterium bifidum bacteria, after the stage of fermentation spend stage of making antioxidant, antioxidants addition use alcohol solution of digidrokvertsetina.
The use of substitute of milk fat "ECOLEKT", which is a product of complex processing of vegetable oils, enriches the product of essential fatty acids, which increases its nutritional and biological value.
The use of cream of fat. 25% provides needs of the human body in essential nutrients and energy, i.e increases nutritional value of the product.
The use of the leaven of the antagonistic strain Bifidobacterium bifidum bacteria enriches the product bifidobacteria, i.e. gives the product probiotic properties.
Using advanced as antioxidant alcohol solution of digidrokvertsetina possessing P-vitamin activity improves biological value of the product. Table 1 provides examples of formulations of the proposed dry sour cream product. Table 1
Recipes dried sour product to 1000 kg
Components
Recipes, kg 1 2 3
Milk fat. 3,2% 270,0 300,0 380,0
The substitute of milk fat "Ecolekt" 40,0 60,0 100,0
Soluble dry nizkokalorina coprecipitate 27,0 30,0 38,0
Cream of fat. 25% 605,44 521,60 351,36
Leaven antagonistic strain Bifidobacterium bifidum bacteria 57,298 88,035 130,192
Antioxidant: ascorbic acid (vitamin C) 0,25 0,35 0,43
Antioxidant: alcohol solution of digidrokvertsetina 0,012 0,015 0,018 Total: 1000 1000 1000
Method of production dry sour product is as follows.
Example 1. Milk normalize in the fat until fat. 3.2 per cent. Pre-ground on colloid mill 27 kg dry nizkokalorina of coprecipitate, mixed with 270 kg of normalized milk at 60 degrees C and constant stirring, gradually bringing the temperature of the mixture to 75 C. After the final dissolution of coprecipitate in milk-protein mixture contribute 40 kg substitute of milk fat "Ecolekt" and the mixture emulgelooe scheme tank-pump until a homogeneous emulsion for 25±5 minutes at a temperature of 65=5 degrees C.
In the received mix add 605,44 kg fat cream. 25%. The mixture is filtered, homogenize at a pressure of 12 MPa, refer to the bath, pasteurized at 90 C, is cooled down to 35 C add 57,298 kg yeast antagonistic strain Bifidobacterium bifidum bacteria, cooked fat-free milk, make antioxidants: 12 grams of alcohol solution of digidrokvertsetina and 250 grams of ascorbic acid, sours to titrated acidity of a clot (90±5 C), cooled down to 20 C, laid out on trays, frozen and sent to the freeze drying.
Example 2. Milk normalize in the fat until fat. 3.2 per cent. Pre-ground on colloid mill 30 kg dry nizkokalorina of coprecipitate, mixed with 300 kg of normalized milk at 60 degrees C and constant stirring, gradually bringing the temperature of the mixture to 75 C. After the final dissolution of coprecipitate in milk-protein mixture contribute 60 kg substitute of milk fat "Ecolekt" and the mixture emulgelooe scheme tank-pump until a homogeneous emulsion for 25±5 minutes at a temperature of 65±5 degrees C.
In the received mix add 521,6 kg fat cream. 25%. The mixture is filtered, homogenize at a pressure of 12 MPa, refer to the bath, pasteurized at 90 C, is cooled down to 35 C add 88,035 kg yeast antagonistic strain Bifidobacterium bifidum bacteria, cooked fat-free milk, make 15 grams of alcohol solution of digidrokvertsetina and 350 grams of ascorbic acid, sours to titrated acidity of a clot (90±5 C), cooled down to 20 C, laid out on trays, frozen and sent to the freeze drying.
Example 3. Milk normalize in the fat until fat. 3.2 per cent. Pre-ground on colloid mill 38 kg of dry nizkokalorina of coprecipitate mixed with 380 kg of normalized milk at 60 degrees C and constant stirring, gradually bringing the mix temperature up to 75 C, after the final dissolution coprecipitate in milk-protein mixture make 100 kg substitute of milk fat "Ecolekt". The mixture emulgelooe scheme tank-pump until a homogeneous emulsion for 25±5 minutes at a temperature of 65±5 degrees C.
In the received mix add 351,36 kg fat cream. 25%. The mixture is filtered, homogenize when the pressure-12 MPa, refer to the bath, pasteurized at 90 C, is cooled down to 35 C add 130,192 kg yeast antagonistic strain Bifidobacterium bifidum bacteria, cooked fat-free milk, making 18 grams of alcohol solution of digidrokvertsetina and 430 grams of ascorbic acid sours to titrated acidity of a clot (90±5 C), cooled down to 20 C is spread on baking sheets, frozen and sent to the freeze drying.
Table 2 shows the physicochemical properties of the dry sour product on the proposed formulations. Table 2
Physico-chemical indicators of dry sour cream product.
Name of indicator
Formula 1
Recipe 2
Formula 3
Mass fraction of moisture, %, not more 4,0 4,0 4,0
Mass fraction of fat, %, not less 60,0 60,0 60,0
The acidity of the recovered product,% of T, not more 120,0 120,0 120,0
The duration of the recovery of dry product, min, not more 20,0 20,0 20,0
Analysis of physical and chemical indicators of dry sour product shows that the product has a high nutritional and biological value.
The proposed method for dry sour product allows to receive a product with high nutritional and biological value through the use of substitute of milk fat "ECOLEKT", cream fat. the 25%alcohol solution of digidrokvertsetina. The product has a probiotic properties through the use of the leaven of the antagonistic strain Bifidobacterium bifidum bacteria. Expiration date of dry sour product is increased up to 24 months at a storage temperature of 2-6°N
This product extends the range of dry milk products, and can be used in mass human nutrition and diet of people in the offline environment.
The proposed method of production of dried sour product has been tested in the laboratory of the Department "Technology and equipment of food productions" of the faculty of food technology and chair of commodity research and examination of goods merchandising Department of the MINISTRY of education of omgau. P.A. Stolypin.
Method of production of dry sour cream product, including the normalization of milk on fat, making soluble dry nizkokalorina of coprecipitate, filtering, homogenization, pasteurization, cooling to the temperature of fermentation, making antioxidant - ascorbic acid fermentation, ripening, the layout on baking, freezing and freeze-drying, characterized in that prior to filtration in milk-protein mixture make a substitute of milk fat "Ecolekt", a mixture emulgelooe, make cream with fat. 25%, fermentation produces leaven antagonistic strain bifidobacteria Bifidobacterium bifidum, after the stage of fermentation spend stage of making antioxidant, antioxidants addition use alcohol solution of digidrokvertsetina.
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