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Fan for local ventilation of wells

Fan for local ventilation of wells
IPC classes for russian patent Fan for local ventilation of wells (RU 2509894):
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FIELD: mining.

SUBSTANCE: fan includes two basic modules of the first and the second stages adjacent to each other by a connection box-type insert so that each module includes a housing, an electric motor, an impeller installed immediately on the electric motor shaft. Impellers of the first and the second stages are made as per a counter-rotation scheme as all-welded impellers with non-rotational double plate blades of S-shape with a variable along the impeller radius by a geometry calculated by means of a single vortex method as jointly operating without any directing vanes based on minimum acoustic power (noise) of the fan, maximum efficiency, pressure and capacity.

EFFECT: creation of a fan for local ventilation of wells, which has improved aerodynamic characteristics and provides a possibility of a reversing operating mode at change of rotation direction of impellers and reduction of mass-and-dimensional characteristic of the fan.

10 dwg

 

The invention relates to the mining industry, mine, mine ventilation and ventilyatorostroeniya, namely axial fans for local ventilation of mine workings.

The prior art axial fans local ventilation ["product Catalog" Tomsk Electromechanical plant. CENTURIES Vakhrusheva, 2006], comprising a housing that is built into the hub, explosion-proof motor, one or more impellers mounted on the shaft of the motor, the intake manifold and the nozzle for attaching rigid or Flex.

Also known fans of the longitudinal acceleration, ["product Catalog" JSC Kurgan machine-building plant "Vinprom"], comprising a housing with guides and straightening apparatus, explosion-proof motor, one or two working wheels, protivopravnoe device, and the collector COCOM and safety bars, rails. The fan has a modular design, made by high-pressure aerodynamic schemes with meridional flow acceleration.

The disadvantages of fans are their low aerodynamic characteristics, including pressure produced, the performance (air supply), large weight and size characteristics and the absence of the possibility of the activity of the reverse mode of operation. In these fan impellers are installed or used on the principle of counter-rotation, so they have low feasibility and high physical specifications.

The closest in technical essence to the claimed are local ventilation fans, which can operate on the principle of counter-rotation, for example, the type fans del...GF firm "Zitron" ["local ventilation Fans" NGOs "Engineering", p. 24 and 25], which includes two modules, each of which contains a motor placed on its shaft impeller with specialized blades, which is taken as a prototype.

These fans have insufficient capacity, pressure and efficiency, and do not provide a reverse mode, i.e. changing the direction of air flow.

Solved technical problem is the creation of a fan of local ventilation shafts with high aerodynamic characteristics (pressure, performance, and efficiency), reduced weight and size parameters, as well as providing a reverse mode of operation.

This task is solved by the fact that according to the invention a fan of local ventilation shafts are made of two paired connection Cabinet box base modules of the 1st and 2nd when upena, such that each module includes a housing, a motor and impeller, respectively, 1-St and 2-nd stage mounted on the shaft of the motor, while the impellers 1-St and 2-nd stages calculated and set on the principle of counter-rotation and perform with non-welded double leaf blades S-shaped form with a variable radius of the impeller geometry, calculated by the method of discrete vortices" as working together without directing vanes from the condition of the lowest acoustic power (noise) fan, the highest efficiency, pressure and performance.

Two local ventilation fan, made for the counter-rotation of the impeller shown in figure 1.

Figure 2 and 3 shows the layout of the base modules, respectively, the first and second speed fan with input boxes for the supply of power to the motors and transport sled.

Figs.4 and 5 show cross-sections 1-1 basic modules of the first and second stages of fan impellers and motors.

Figure 6 and 7 shows the geometry and arrangement of impeller blades containing an S-shaped double leaf blades and rib connection sleeve fan with his body for the first and second stages of the fan.

On Fig shown with the value of II-II of mutual arrangement of the impellers of the first and second speed fan, containing an S-shaped double leaf blades with the directions of their rotation in normal and reverse operation, and with the directions of air flow.

Figure 9 shows the design of impellers with the specified directions of their rotation: ωn- normal operation, ωp- reverse mode, and air supply: Qn- normal operation, Qp- reverse mode.

Figure 10 shows the calculated aerodynamic characteristics of the reversible fan counter-rotation with a diameter of 1200 mm at the frequency of rotation of the impeller from 750 to 1500 Rev/min

Where: 1 - the module of the first stage fan; 2 - module of the second stage fan; 3 - impeller of the first stage fan; 4 - impeller of the second stage fan; 5 - motor shaft of the first stage fan; 6 - motor shaft of the second stage fan; 7 - body and sleeve of the first stage fan; 8 - body and sleeve of the second stage fan; 9 - flat ribs connecting the housing and the sleeve corresponding speed fan; 10 - input box corresponding speed fan; 11 - transport rails; 12 - non-dual leaf blades impeller appropriate speed fan; 13 - Cabinet insert.

Two local ventilation fan, made by schemes of the counter-rotation of the impeller (figure 1, 2, 3, 4, 5)contains two basic module with impellers: the module of the first stage 1 impeller 3 and the module of the second stage 2 impeller 4, United Cabinet box 13. The impellers of the first and second speed fan placed respectively on the shafts of the electric motors 5 and 6 of the first and second speed fan installed in the sleeve 7 and 8, the first and second stages of the fan. The case and sleeve, 7 and 8, each base module are interconnected by flat ribs 9. In the layout of each base module includes an input box 10 to supply power to the motors and transport carrier 11.

The impellers 3 and 4 are fully welded with non-dual leaf blades 12 (6, 7) S-shaped special geometry, calculated by the method of discrete vortices" as in a live QHand in reverse-QPmodes for increased aerodynamic performance of the fan from the condition of the lowest acoustic power (noise).

Design of impellers with non-welded double leaf blades S-shaped, with variable radius of the impeller geometry, two-stage version of the fan, working on the principle of counter-rotation, allows you to increase productivity, pressure and efficiency by 15÷20%, will provide reversionist mode by changing the direction of rotation (figure 4, 5, 6, 7, 8, 9), and also to reduce the weight and characteristics of the fan.

To improve aerodynamic performance and efficiency as in a live QHand in reverse-QPthe modes of operation of the fan, through the elimination of pressure losses in blade rows of a straightening apparatus of the fan is made for the counter-rotation of the impellers of the first and second stages, which significantly simplifies the design of the fan and reduces its weight and size characteristics by excluding from the device intermediate directing vanes. However, the performance of the reversing mode - QPwhile changing the direction of rotation of the impeller 1-St and 2-nd speed fan with ω in-ω reaches 90% of capacity direct mode QH, it also reduces the swirling air flow for the second impeller, which increases the efficiency of the fan reaching 0,85.

To prevent contact arcing tripping all the steel blades of the impeller of the fan housing connection Cabinet box 13 on the inner side in the planes of rotation of the impeller is covered with sheets of aluminum or brass alloy, and can be equipped with a silencer.

Fan of local ventilation shafts works as the way.

During normal operation, the motor speed fan to rotate in the direction ω, with a frequency of, for example, impeller diameter, 1200 mm 750÷1500 rpm To regulate its performance frequency of rotation of the impeller ω can be adjusted within these limits, however, his performance will vary (Fig. 10) from 13 m3/s up to 38 m3/C. When you reverse the fan mode (see figure 10 "Reverse") by changing the direction of rotation of the impeller-speed fan on the back to ω=750÷1500 rpm fan will provide a change of direction of air flow (see Fig.7 "Reverse"), while its performance in the reverse mode reaches 85-90% of the performance of the normal mode.

Figure 10 shows the aerodynamic characteristics of the reversible fan BM3-2(1)-1200SP, calculated on the basis of the results of bench tests of the fan with S-shaped blades, impeller diameter 700 mm, where indicated: ω and-ω is the rotation direction for forward and reverse operation of the fan; QH, -QP- performance fans in the normal and reverse modes; Rmax, Rmin- maximum and minimum resistance of the duct (ventilation system), which operates the fan;P Sand ηS- static pressure and static efficiency of the fan.

For a range of speeds during normal forward operation of the fan within ω=750÷1500 rpm, reversible work ("reverse") within ω=-750÷-1500 rpm in direct mode (normal) work on the network from Rminto Rmaxprovides performance from 13 m3/s up to 38 m3/s in the reverse mode from -12 m3/C to -37 m3/s, and the pressure (vacuum) -50 daPa to 280 daPa, when efficiency within 073 to 0.85 that the performance and efficiency of direct work more than the prototype, 15-20%, which by design does not have a reverse mode of operation.

Thus, the local ventilation fan, made for the counter-rotation of impellers with S-shaped double leaf blades special geometry enables the reversing mode, and increases to 15÷20% capacity, pressure and efficiency in comparison with analogues with the same weight and size characteristics that are very important for improving safety and productivity in mining operations. Execution of local ventilation fans in the reversible modification will allow to reduce the curing time of the deadlock faces after blasting and, consequently, to increase production is the productivity and safety in the mine.

Fan of local ventilation shafts, comprising two base module 1-St and 2-nd speed fan connected between a connection Cabinet box so that each module includes a housing, a motor, an impeller mounted directly on the motor shaft, wherein the impellers of the 1st and 2nd stages is made for the counter-rotation, welded together with the non-dual leaf blades S-shaped form with a variable radius of the impeller geometry, calculated by the method of discrete vortices"as working together without directing vanes from the condition of the lowest acoustic power (noise) fan, the highest efficiency, pressure and performance.

 

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