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Automotive safety means control unit and method of its assembly. RU patent 2509008.

Automotive safety means control unit and method of its assembly. RU patent 2509008.
IPC classes for russian patent Automotive safety means control unit and method of its assembly. RU patent 2509008. (RU 2509008):

H05K5/00 - Casings, cabinets or drawers for electric apparatus (in general A47B; radio receiver cabinets H04B0001080000; television receiver cabinets H04N0005640000)
B60R21/01 - Electrical circuits for triggering safety arrangements in case of vehicle accidents or impending vehicle accidents
B60R16/02 - electric
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Proposed method comprises making the first panel 6 of definite shape from plastics and making second panel 9 of definite shape. It includes connecting said first panel 6 to second panel 9 to make vehicle structural element Free space 15 is confined between said first panel 6 and second panel 9. Besides it comprises interconnecting current conducting paths 16 in said free space that define, at least, a portion of electrical equipment of vehicle 1 and filling said free space with polyurethane.

FIELD: transport.

SUBSTANCE: invention relates to automotive industry. Proposed control unit gas one p.c.b. to accommodate electronic components, plastic cover and plastic bottom, said p.c.b. being arranged there between. Said bottom and cover make the control unit case. Method of assembly consists in fitting said p.c.b. between said plastic cover and plastic bottom. Said case is locked by one joint with forced and/or geometrical closure.

EFFECT: electromagnetic compatibility.

10 cl, 6 dwg

 

The level of equipment

The present invention relates to the control panel, security for car and to the relevant ways of building of such control unit according restrictive parts of the relevant independent claims.

From UR 0927508 B1 known consolidation of the PCB before installing the control unit to the car by fastening the housing cover, respectively, to its bottom.

Summary of the invention

The advantage of the invention block security management for car, respectively proposed in the invention of the method of assembling such a control unit with the distinctive signs in the relevant independent claims, before known from the prior art solution is pre-fixing of the PCB on the plastic bottom and a plastic lid without using special tools. Thus PCB not need to attach the screws to the bottom of the chassis, respectively, in combination with a plastic cover. This significantly easier to assemble a control block. This provides a preliminary fixing implemented, for example, by simply pressing the friend to the friend bottom of the casing, cover, and printed circuit boards. The connection that binds between these parts, can be a connection with geometric and/or pressure. Decisive same importance is no need to use any tool for this connection. Other benefits consist of implementing lid and bottom, which together form the control unit casing is plastic.

When the Assembly proposed in the invention of the control unit is first on the printed circuit Board set mounted components, such as components for surface mounting, which are then fixed to a printed circuit Board soldering reflow solder (meltdown tinned coatingand). After that, through the articulation between a circuit boards, plastic bottom and plastic covers provide a pre-commit to each other for what, for example, use the locking tabs holding the case of the control unit in the assembled state. The case of the control unit together in a plastic cover and plastic bottom. In the future when mounting on the vehicle for such installation is used, for example, screws, passed through the plastic cover, printed circuit Board and plastic bottom.

According to the present invention, the controller unit is a device that processes signals of sensors and depending on the results of processing of such signals if necessary generates control signals to operate or intensification of security tools. Under security means the airbag, seatbelt tensioner safety or active headrest. Under security includes other security features, such as the protection of pedestrians, other airbags and other safety devices, ensuring the protection of occupants of people, pedestrians from hurting.

Under the arrangement of electric components on the Board means installation or Assembly of the variety of electrical, and electronic components and their subsequent fixation on her surface mount technology. You can also use more than one of the PCB. PCB is the basis on which the electrical components are located and which provides the electrical connection between them. The PCB also has performance characteristic of conventional electronic circuits.

Plastic cover and plastic bottom is made of plastic, which primarily ensures the electromagnetic compatibility of the control unit. The lid and the bottom can thus manufacture from materials such as PBT-GF30 and RE GF30. If necessary, the composition of such materials to improve their electrocranial properties, i.e. to improve electromagnetic compatibility, you can enter appropriate additions.

Plastic cover and plastic bottom mutually agreed upon so that when assembled with each other they form the case of the control unit.

Connection to power and/or flush provides a pre-commit or preliminary securing of a housing unit and control for its execution does not require any tools.

Different preferred embodiments of the control unit, respectively, variants of the method of assembling such a control unit, stated in the independent claims in the relevant dependent claims.

In one of such preferred options in the pre-fixing housing pre-recorded printed circuit Board. This means that preliminary fixing concerns not only the hull, but also its "content", namely the PCB.

In another preferred embodiment of the invention at least one connection is a connection on a snap-on clamps. Instead of connecting to a snap-on clamps may be used and compounds other types, namely: connection ultrasonic welding, connections laser welding, adhesive bonding, riveted joints and/or connection screws.

In the following preferred option with a pre-commit housing at least one circuit Board is held in pre-fixed position, at least by one holder. This holder can be located on the plastic cover and/or plastic bottom.

In another preferred embodiment, at least one holder may be made capable of spring force to hold, respectively clamp fixing at least one Board at a pre-fixed position. Thus, it provides reliable retention of the PCB in its desired position during the transportation of the block of management with enterprise on which it is made, the car manufacturer.

In the following preferred variant of at least one holder is made of elastic and under the action of the corresponding due to its elasticity efforts nestles at least one of the PCB, which thus is kept in pre-fixed position. This design ensures extremely effective protection of the PCB in the control unit from influence external factors. Thus primarily significantly increased resistance to impact loads. To give firmness to the holder in any way. Elastic first of all can only be performed on the part of the holder.

In another preferred embodiment, for perception of the pressing force, develop at least by one holder, located on the plastic cover can be provided located in front of him in a plastic bottom of the arrester. This increases the reliability of the proposed invention of the control unit. Thus primarily holder located on the plastic cover can be made of elastic, and the arrester on the plastic bottom made hard.

In the following preferred variant of at least one holder partially passes through the circuit Board. In this case, must be provided with appropriate emphasis order elastic holder might also apply to PCB its suitable effort. In accordance with this, the emphasis should be placed so that the holder was unable to go further, through the PCB. Such a focus respectively on its size must be larger holes in the PCB, through which the holder. But in any case, the advantage is primarily in the possibility of holding the entire build process control unit without application of any tool.

In the following preferred variant of at least one PCB, plastic cover and plastic bottom is designed so that the mounting of the control unit on the car is possible with the help of at least one feature connector. It means that the plastic cover and plastic bottom have on the sleeve, and the circuit Board has at least one hole. Thus, through the channel formed by the bushings in a plastic case and plastic bottom and a hole in the circuit Board, you can skip the connecting element, such as a screw, rivet stud or, for binding together of these three parts. Additionally, if the connecting element conductive properties it can provide a connection to the "masses" between the PCB and the car body.

Below the invention is described in more detail on the example of some variants of its implementation with reference to the attached to the description of the drawings, which shows:

figure 1 - the block diagram of the proposed invention of the control block with attached components,

figure 2 - view of the inner part of the control unit,

figure 3 - view in the context of the proposed invention control unit,

figure 4 diagram illustrating the distribution of forces,

figure 5 - another form in the context of the proposed invention of the control unit and

figure 6 is a block diagram of the stages proposed invention of the method.

Figure 1 in the form of the block diagram is shown mounted in the vehicle FZ proposed invention block ABECU management with the connected components - unit DCU control with sensors and means PS safety. In this case the drawing shows only some of the components of ABECU management. In fact schemes are more complex and have more structural elements and circuits.

In this example, the sensor signals's, for example acceleration sensors in the containing block DCU management, passed through the interface IF1 in block ABECU management, in which they are encountered in its interface IF2. Interface (IF2 inter alia performs the conversion of the format of the data in the format in which they can be transferred within a block ABECU management, namely: in the microcontroller s and controller'scon security. This transfer of data from interface (IF2 is, for example, bus serial peripheral interface. Both controllers perform calculations on the corresponding algorithms, and the results of such calculations are then compared, the scheme FLIC its processing logic. In the case where the results of such processing indicate the necessity of issuing a control signal to the intensification of security scheme FLIC management delivers electric current on the pyrotechnic elements funds PS safety, initiating such by a pyrotechnic trigger. In addition, the car can be an electric car with extensive power resources. Of crucial importance is what the microcontroller s and controller'scon security process and make a decision about the necessity of intensification of security tools independently from each other, the controller'scon security is more than a simple fulfillment than the microcontroller s.

Figure 2 is a perspective view shows performed by one of the following plastic case. Such a plastic casing has elastic holders 20, 21 respectively, which printed circuit Board must be held in the required position. The drawing shows also the snap-on clamps 22. In addition, the figure shows sleeve 23, through which then pass the screws to the housing of the control unit are connected to a car with a power circuit. Threaded holes are in the vehicle. In our example it is four elastic holder, 20, 21. However, you can also use less than four such elastic holders 20, 21.

Figure 3 in section shows the proposed invention in the control unit with two elastic holders 30 are forced to held them in the required position PCB, with the drawing shows also the snap-on clamps 31 and controversy items 32.

Figure 4 shows a diagram illustrating the action of the forces. The snap-lock 44 applies to the case of the control unit force F Clip . In addition elastic holder 40 pressed to PCB 43 with the force F Feder , and controversy item 41 applies to it : opposing force F Edition . The drawing shows a plastic bottom 42 and mate 45 snap-on clamps for which he engaged.

Figure 5 in another section shows the proposed invention in the control unit. This drawing shows only the portion of the control unit. The drawing shows, in particular, cover 55 body, screw, respectively stud 56 connection (fixing) means relative movement between pressed sleeve and housing cover, clip 58 PCB 52, respectively fixing pressed sleeve 54, allowing to use a screw 56, PCB 52, as well as the bottom 51 corps. Arrow 57 indicated the direction that moves the screw when screwing in the corresponding screw hole.

Figure 6 shows a block diagram of the stages proposed invention of the method. First, at the stage 600 PCB establish mounted electric or electronic components. Then on the stage 601 pre-fixation, where during the Assembly of the control unit uses a snap-on clamps. Next on stage 602 control unit installed or mounted on the car, using the corresponding connection (fixing) funds.

1. The control unit means (PS) security for car (FZ)with at least one PCB for placing electronic components, as well as the plastic cover and plastic bottom, between which there is at least one printed-circuit Board and which form the housing unit (ABECU) management, which is the case for subsequent mounting of pre-registered at least one done without tools connection with power and/or flush.

2. The control unit according to claim 1, characterized in that the pre-commit corps pre-recorded printed circuit Board.

3. The control unit according to claim 1, wherein at least one connection is a connection on a snap-on clamps and/or weld and/or glutinous connection.

4. The control unit is in paragraph 2 or 3, characterized in that pre-commit housing at least one circuit Board is held in pre-fixed position, at least by one holder, located on the plastic cover or plastic bottom.

8. The control unit according to claim 1, wherein at least one PCB, plastic cover and plastic bottom is designed so that the mounting block (ABECU) management by car is possible by using at least one of the connecting element.

9. The control unit of claim 8, wherein said at least one feature connector provides connection of the PCB on the "mass" of the vehicle.

10. The way of building block of management (PS) security for car (FZ), which consists in the fact that at least one PCB for placing electrical components have between a plastic cover and plastic bottom, which form the case of the control unit, which is the case for subsequent mounting of pre-fixed with at least one performed without tools connection with power and/or flush.

 

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