Poultry treatment device and method. RU patent 2506800.
 Method and device for treatment of poultry carcass wing attached to said carcass / 2502302Inventions are intended for usage in poultry processing industry. Method and deice for treatment of poultry carcass wing attached to the said carcass that is suspended by the legs. The wing contains an upper wing, a middle wing and, possibly, a wing end; provided for in the elbow joint connecting the upper wing to the middle wing are a capsule and chords; treatment with the help of the device results in separation of the upper wing from the middle wing. The method includes the stage of the wing cutting in the upper wing adjacent to the elbow joint and the stage of the middle wing twisting relative to the upper wing for separation of bones of the said middle wing and the said upper wing; then the middle wing is torn off from the upper wing, the latter remaining attached to the poultry carcass. The stage of the wing cutting in the upper wing adjacent to the elbow joint is performed so that to cut the chord that ensures connection between the upper wing and the middle wing. |
 Device for poultry carcass neck separation / 2488274Invention is related to poultry-processing industry. The device consists of a frame, a drive sprocket, a bevel gear, a small sprocket, a rotor with pushers, a stationary squeeze guide and a catching over disc installed under the squeeze guide. The rotor contains a disc with pushers and a big sprocket connected to each other so that to enable angular adjustment. Supporting elements are attached on the loop chain enclosing the small and big sprockets; the leading chain branch makes an acute angle to the horizon. |
 Device for removal of meat from poultry leg bones / 2488273Device contains a base consisting of two parts connected to each other via bars mounted coaxially so that to enable relocation, the first and the second movable cylinders, pushers inserted into the internal cavities of the movable cylinders and a stationary cutting element in the form of a cylinder with cutting edges for meat removal, concentrically positioned relative to the second hollow movable cylinder. The movable cylinders butts, shearing muscular tissue towards the knee-joint, are designed in the form of a plane perpendicular to the movable cylinders axis. The cutting element fixation in the base plug is performed without the cutting element tightening in the radial direction with a bolt through the hole in the cutting element with the bolt thrusting against the plug. The holes number corresponds to the cutting edges number. |
 Unit for poultry gut separation from gizzard stomach / 2483553Invention is related to poultry-processing industry. The device consists of a shaft with helical groove and a shaft with coils (the shafts rotating towards each other), skew gears and a retarder horn. A pusher wheel, connected to the leading wheel via a chain transmission is installed over the skew gears; the wheel driven into rotation by the helical shaft. |
 Method for filleting poultry or poultry parts and system for filleting such poultry and poultry parts / 2472348Method envisages transporting poultry or poultry parts by means of a conveyer including trays for poultry or poultry parts and at least one working station envisaged on the conveyer motion route. After usage of a scraper for fillet separation from the skeleton one cuts tissue coalescences remaining between the skeleton and fillet. After cutting the tissue coalescences between the skeleton and fillet in the first skeleton part one cuts the remaining tissue coalescences between the skeleton and fillet in the second skeleton part; the second part is positioned next to the first skeleton part. For the method implementation a system is envisaged. Included in the system is a cutting tool with two cutting blades converging in the direction of the conveyer travel. |
 Method and device for longitudinal cutting of chicken legs / 2468585Invention relates to poultry treatment. The method envisages longitudinal cutting of chicken legs suspended by the ankle joint to a holder representing a part of holders group moving along the technological line. One performs a positioning step for legs placement into the cutting position. Then, at the piercing step, the blade contacts the legs. After the piercing step a longitudinal cutting step follows whereat the blade moves along the legs and makes a slit in the leg longitudinal direction for ensuring implementation of the subsequent step of bones separation from the legs. At the positioning step the first clamping element contacts the legs near the knee joint for the legs clamping to the leg mobile support surface that is positioned opposite the clamping element; the second clamping element contacts the legs at the lateral side for the legs moving essentially into position wherein the drumstick and the thigh will be oriented linearly relative to each other. The device is intended for the method implementation. |
 Device for removal of meat from poultry leg bones / 2460304Invention relates to poultry-processing industry, in particular, to devices for removal of meat from poultry leg bones. The device contains a base, two hollow movable cylinders (mounted coaxially so that to enable relocation and having radial through slots with a length corresponding to the operating stroke of the cylinders with conic grooves on adjacent ends for muscular tissue shear towards the knee-joint) and a cutting element for removal of meat during the cylinders relocation towards each other, the cutting element positioned concentrically relative to one of the hollow movable cylinders. The cutting element is attached to the second hollow movable cylinder rigidly relative to the base. The hollow movable cylinders are designed to be assembled; elastic elements are mounted in their inner cavities. The cutting element is represented by a hollow cylinder with two smooth U-shaped cutting edges for epiphyses cutting. |
 Device for removal of meat from poultry leg bones / 2411734Invention is intended for usage in poultry processing shops as well as at farming enterprises and in individual households. The device contains a base, two hollow movable cylinders, mounted coaxially so that to enable relocation and having conic grooves on adjacent ends for muscular tissue shear towards the knee-joint, and a cutting element for removal of meat during one hollow cylinder relocation towards the other one, the cutting element positioned concentrically relative to one of the hollow movable cylinders. The cutting element is represented by a cylinder with one or multiple cutting edge(s). Each edge is formed by the cylinder intersection with a plane at an acute to the cylinder axial line. Apart from boning the invention enables epiphysis cutoff. |
 Retaining device for fixation of eviscerated bird's carcases or their parts / 2405350Invention relates to poultry processing. The retaining device contains a bearing part for reception of the product being treated and a clamping device containing at least one clamping lever for fixation of the product being treated on the bearing part. The lever is designed so that to enable its motion in the direction of the bearing part; the clamping device is designed to be operated in such a manner that the clamping lever may be switched from the standby to the fixation position and vice versa. The retaining device has a bearing element which is intended for support of the treated product parts that, while in the fixation position, project outside the retaining device providing measuring means access to one or several measuring points on the product being treated. |
 Device for reversion of birds from killing conveyor suspensions to visceration conveyor suspensions / 2361406Invention is related to the field of machine building for food industry and may be used in processing of birds. Device contains transmitting unit, which is kinematically connected to supplying unit and consists of vertical shaft with disc, guide and spring-loaded pushers, and also receiving unit that consists of vertical shaft with drive sprocket and discs, fixator, cam and clamps. Spring-loaded pushers are equipped with rollers and are radially installed in disc of supplying unit opposite to disc grooves that hold bird legs. Motion of spring-loaded pushers is preset with the help of cam additionally installed under disc, this cam and guide of transmitting unit are mounted with the possibility of rotation around axis of vertical shaft of transmitting unit. Clamp of receiving unit is arranged in the form of swinging pusher. |
 Machine for separating necks (heads) from birds' carcasses / 2247503Machine has bed with working tool height regulation mechanism mounted on casing incorporating working tool drive and guides. Working tool is made in the form of tubular member with 40-45 mm wide slot in upper part and window in lower part. Two-blade rotating plate is positioned inside tubular member. Working edges of two-blade plate have variable configuration to provide for separating necks or heads of birds' carcasses and regulation of radial gap between blade edge and tubular member inner surface. |
| Fur coat / 2266656 The present innovation deals with obtaining fur coats from birds' carcasses. A fur coat includes a bird skin and a fluff coat on it. Bird skin should be taken in cold period of the year, moreover, at first, the skin is manufactured and then - a fluff coat. In peculiar case, fur coat is obtained from water birds, for example, from goose. |
 Drinking water with increased content of 1Н2 16О and foodstuffs containing the same / 2270590Drinking water with increased content of represents industrially obtained light water containing at least 997.13 g/kg (or at least 997.36 g/kg, or at least 997.51 g/kg) based on total water amount, wherein sum amount of 1H2D16O, 1H1D17O, 1H1D18O, and is at most 2.87 g/kg (or at most 2.64 g/kg, or at most 2.49 g/kg) based on total water amount. Drinking water with increased content of is useful in production of dairy, confectionary, bakery, fat-and-oil products, souses, fish and meat products, pasta, chewing gum, soy products, vinegar, vodka, brandy, tincture, balsam, liquor, alcohol cocktail, soft drink, mineralized water, functional products animal feed supplement. |
 Line for processing of poultry muscular stomach / 2271670Line has stomach processing apparatus comprising unit for separating intestines from stomach, stomach cutting unit, stomach contents removal unit, and cuticle removal unit including row of paired cylindrical spiral gears, stomach defatter, washing screw, and processing quality controlling machine. Cuticle removal unit is mounted on processing quality controlling machine and is additionally furnished with rotating ribbed rolls mounted above spiral gears, with axes of rolls extending in parallel with axes of spiral gears. |
 Method of feeding live poultry / 2274001Method comprises moving poultry by means of a belt conveyor to the site of gripping and locking poultry from the moment of gripping to the moment of suspension to the frame of suspended way. When poultry move along the belt conveyor to the site of gripping, the poultry is affected by external signals. The signals orient the head in the direction of movement. The frames are mounted at an angle to the vertical line. |
 Apparatus for throwing of bird's carcasses from conveyor hangers / 2275812Apparatus has frame, vertically mounted shaft carrying drive sprocket and disk which are rigidly secured to shaft, and leg squeezing devices. Columns with pins are mounted on disk. Hanger retainers are mounted on pins for rocking thereon. Feeler is positioned on frame for controlling motion of hanger retainers. Such construction eliminates sliding friction between hangers. Only one immovable device of apparatus, namely, squeezing device is adapted for cooperation with bird's carcasses. |
 Apparatus for separation of intestines from muscular stomach / 2295864Apparatus has shafts and oblique toothed gears rotating in opposite directions with respect to one another. First of shafts is equipped with helical groove and second shaft is equipped with coils entering helical groove of first shaft. Stop-catcher made in the form of shaped plate and equipped with two guides is positioned under oblique toothed gears. |
 Apparatus for cutting and cleaning of poultry's muscular stomach from contents / 2295865Apparatus has transportation screws, driven disk knife, and cleaning device. Inner diameters of transportation screws in apparatus zone where muscular stomach is fed to disk knife is smaller than inner diameter of transportation screws in zone of cutting muscular stomach and cleaning it from contents. Disk knife drive is positioned within rectilinear guides for continuous controlling displacement thereof in vertical plane. Cleaning device is furnished with upper and lower wings which define closed surface around transportation screws. Supporting guide has plate with wedge-shaped hollow cleaner having water feeding openings. |
 Device for removal of parted off limbs of poultry carcasses from conveyor shackle / 2351140Invention is assigned to be used in poultry-processing industry, in poultry processing lines. Device for removing of parted off limbs of poultry carcasses includes frame, former, centre of shackle fixation, driving star gear, lower and upper working elements set in slides. Former has control tracks. Slides are provided with rolls. The latter interact with control tracks. Upper working elements are set in slider with possibility of vertical out-in traverse and fixed with help of spring and adjustment screw. There are brushes fixed on the lower slider. |
 Shackle for fixation of poultry carcasses during cooling down / 2351141Invention is assigned to be used in poultry-processing industry, in poultry processing lines. Shackle for poultry fixation when it is moving on aerial conveyor contains vertical core with gudgeon, two rows of little horns, connected by axle, thrust, set with possibility of movement along the core and lock pin with radial slot firmly fixed on its bottom end. Axle is set parallel to the axial axis of conveyor for carcasses discarding aside from it, it is situated in gudgeon with possibility of turn and equipped with detent for its placing in slot of lock pin. Two rows of little horns are placed with centre of gravity biased concerning the axis. |
FIELD: food industry.
SUBSTANCE: device contains a container for poultry movement along its supplying trajectory as well as one or several means for skin removal, placed in proximity to the said trajectory. Each means for skin removal contains a rotating gripping roller along the circumference whereof longitudinal teeth are positioned; their tops turned aside from the rotation axis of the said roller and form the external friction surface of the roller. Additionally, each means for skin removal additionally contains a gripping means adjoined to the rotating gripping roller for gripping or clamping of skin between the gripping roller and the gripping means. The gripping means has an edge conjugating with the teeth tops in the process of the roller rotation; the gripping means edge passes inclined relative to the teeth tops. The method for skin removal from poultry meat is implemented by the device.
EFFECT: invention ensures skin removal from poultry meat without manual labour usage.
13 cl, 8 dwg
The invention relates to a device for processing of poultry, as well as to a way to remove the skin from poultry. It is understood that, within the scope of the present invention under the bird is also understood to be part of the poultry carcasses.
From the document US 2011/0092146 known for automatic installation to remove skin with shoulder-neck areas chicken carcass. This installation includes the first and the second means of removing the skin, ensure the removal of a skin from the neck and shoulder areas, respectively. These first and second tools are installed on an elongated support wall and longitudinal separated among themselves. The installation additionally contains a conveyor made outboard moving hanging from the bird along the mentioned removing the skin from moving past them birds. Each of the means of removing the skin contains a rotating the Tong roller, the circumference of which are longitudinal ribs or teeth, the peaks of which turned in the direction of the rotation axis of the mentioned roller, forming frictional the external surface of the roller to capture and clutch with skin, and each of the mentioned means for removing the skin additionally contains a gripping tool, adjacent to the rotating roller for or clamping of skin between the gripping the platen and the gripping tool for what on the edges of the mounting of a flange, with the tops of the teeth during rotation of the roller.
First problem of such a device, is that it requires frequent use of manual labor for removal of the separated skin with skin removal once the skin is removed with poultry.
The second problem is the pollution of the external friction roller surface, which is linked with the above-mentioned problem and that reduces the effectiveness of the known installation when using it.
The third problem of both the first and the second issues is that when the efficiency of removal of skin known device decreases due to the untimely removal of the skin, with the means of removal of a skin, I have problems with the pipeline.
The fourth problem is that the known plant unfit to remove the skin from the back of poultry carcasses.
The task of the invention consists in elimination of one or several of the above problems, as well as the benefits that will become apparent from further description.
This problem is solved a method and a device for processing poultry according to one or more claims.
According to the first variant of the invention, the edge of the gripper tools tilted relative to the peaks of the teeth, or if there is only one tooth-relative to its top. It is such a simple feature provides enormous benefits by eliminating the need to use manual labor for removal of the separated skin, with the means of removal of a skin. Separated leather automatically effectively removed, resulting in a means of resolving the skin less polluted, and the number of failures in the work of the processing line is greatly reduced. It was also found that inclined arrangement of edges relative to the tops of the teeth roller improves grip skin from the carcass birds, i.e. increases the efficiency of the main functions of the device.
Preferably the pipeline has holders for front halves or breast of the bird and the first and second means of removing the skin adjacent to the holders of the pipeline that are executed with the possibility of rotation at the moment when they are between the first and second means of removal of a skin. The presence of such holders for front halves or breast birds will use the means of removing the skin to remove the skin from the back of poultry carcasses. By providing an opportunity of turn of the holders of at the moment when they are between the first and second means of removal of a skin, a bird can be rotated by 180 degrees with a moving between the first and second means of removal of a skin. The advantage of this is the following: until the front halves or breast poultry move past the first and second means of removing the skin, the first means of removal of a skin can handle the first half of the back of a bird, and then the second means of removing the skin can handle mate back of the bird. This increases the probability that the skin will be removed completely with the entire back of the carcass.
The performance of the device according to the invention may be provided by the fact that the speed of rotation of a rotating gripping roller synchronized with the speed of the conveyor.
An additional advantage is that one or more of the means of removal of a skin take a preferential position in the direction of the trajectory of filing. This means removing the skin can be or are biased by include, for example, the shock-absorber in the form of a pneumatic cylinder. Thus, a device for processing of poultry according to the invention automatically adjusts to size of processed poultry.
It is also preferable to each of teeth rotating gripping roller has a recess, conducted longitudinally near each one of these teeth. It allows to simplify the subsequent transfer of the removed with poultry skin.
It also found that it is desirable that the number of teeth on each roller chosen in advance with a value equal to at least one.
The invention is illustrated by drawings.
Figure 1 shows a device (its part) for the processing of poultry according to the invention;
figure 2 - the same side in the direction of feed birds;
on fig.3, 3B, and 3C shows the different variants of implementation of the rotating gripping the cushion, which can be used in a device shown in figure 1;
on fig.4, 4B and 4C shows the paired the Tong roller and gripping tool on several consecutive stages of processing to remove skin from poultry, top view.
All the figures of the same parts are marked with the same reference numbers positions.
Figure 1 shows a device 1 for the processing of poultry, which is used to remove skin 2 with poultry meat 3, 3', 3".
Device 1 for the processing of poultry contains conveyor 4 to move the birds 3, 3', 3" sweep filing in the direction of the arrow A. Conveyor 4 contains holders 13 for front halves or breast birds (figure 2). As shown in figure 1 and figure 2, the first tool 5 removing the skin and the second tool 6 removing the skin are located near the trajectory of the holders of 13 conveyor 4. Figure 1 shows that the holders of 13 implemented with the possibility of rotation with the passage between the first step 5 of removing the skin and the second means of 6 removing the skin to ensure the turning of the birds of the provisions of the designated reference number 3, through intermediate position 3' in inverted position, marked with reference number 3". Thus, the bird with the passage between the first and second means 5 and 6 removing the skin turns 180 degrees. Due to this, the first tool 5 removing the skin can handle the first half of the backrest birds, and a second tool 6 removing the skin - mate backless birds.
Each of the features 5 and 6 removing the skin is equipped with a rotating the gripping roller 7 more clearly visible in figure 2. The circumference of the gripper rollers 7 are ongoing longitudinal teeth 8, in more detail shown in the different possible versions of the arresting a cushion on the fig.3, 3B and 3C. These figures shows that the number of teeth 8 on each shaft 7 is set to three, but we can use rollers as the only tooth, and the number of teeth, the big three.
The teeth 8 according to all variants of execution cushion 7, shown in fig.3, 3B and 3C, there are nodes 10, facing away from the axis of rotation of the specified cushion 7 and forms a friction external surface of the cushion 7 for capture and clutch with skin 2 birds 3, 3', 3". Each of the features 5 and 6 removing the skin additionally contains a gripping tool 11, adjacent to the rotating roller 7 for and clamping skin 2 between the gripping roller 7 and gripping tool 11. On fig.4, 4B and 4C shows that gripping tools 11 has an edge 12, which mates with the tops 10 8 teeth when rotating the platen 7, with the edge of the 12 gripper tools 11 passes slanted towards the heights of 10 8 teeth. It provides an automatic removal of the separated skin 2 from 5, 6 removing the skin without using manual labor. Separated leather 2 effectively and automatically retracts (eventually In the direction of arrow, as shown in a series of consecutive stages of the fig.4, 4 and 4S. Due to this cushion 7 funds 5 and 6 removing the skin less polluted, and the number of failures in the pipeline 4 is significantly reduced. Achieving this can also be facilitated by the availability of each of teeth, 8 rotating gripping cushion 7 deepening 9, passing longitudinally near each one of these teeth 8 (fig.3 and 3C).
It was also found that inclined arrangement of edges 12 regarding tops 10 8 teeth cushion 7 improves grip skin 2 with the carcasses of birds.
Preferably speed gripping cushion 7 synchronized with the speed of the conveyor 4, and at least one of the vehicles 5, 6 removing the skin spring loaded or supplied by other means, preferably possess them in the direction of the trajectory feeder conveyor 4. The last feature allows you to automatically configure the device according to the invention in accordance with the different sizes of the processed poultry.
Specialist in a given field of technology it is obvious that the above description does not restrict the scope of the invention, the established formula of invention, as the above description is for elimination of any possible ambiguity of the claims.
1. Device (1) for the processing of poultry by removing skin (2) with poultry meat(3, 3', 3"), contains conveyor (4) to move the birds on the trajectory of the pipeline (4), and one or more assets (5, 6) removing the skin, located on the conveyor (4) or in the vicinity of it and intended for processing of moving past them poultry(3, 3', 3"), thus each of the funds (5, 6) removing the skin contains a rotating the Tong roller (7), the circumference of which is at least one passing longitudinally tooth (8) with the top (10), facing away from the axis rotation of the specified roller (7) and forming a frictional the external surface of the roller (7) to capture and clutch with the skin (2), and each of the funds (5, 6) removing the skin additionally contains a gripping tool (11), adjacent to the rotating roller (7) to capture or clamping of the skin (2) between the gripping roller (7) and the gripping tool (11), and has an edge (12), the mating with vertex (10) at least one tooth (8) during the rotation of the roller, wherein that edge (12) gripping tools (11) tilted relative to the top (10) at least one tooth (8).
2. The device according to claim 1, characterized in that the pipe (4) contains the holders of (13) for front halves or breast, with the first and second tool (5, 6) removing the skin adjacent to the specified holders (13), made with the possibility of rotation at the moment when they are between the first and second means (5, 6) removal of a skin.
3. The device according to claim 1, characterized in that the speed of the rotating gripping roller (7) synchronized with the speed of the conveyor (4).
4. The device according to claim 2, characterized in that the speed of the rotating gripping roller (7) synchronized with the speed of the conveyor (4).
5. The device according to any of claims 1 to 4, wherein the one or more of the means (5, 6) removing the skin are made so that occupy a privileged position in the direction of the conveyor (4).
6. The device according to any of claims 1 to 4, wherein each of the teeth (8) rotating gripping roller (7) there is a deepening (9), held longitudinally near each one of these teeth (8).
7. Device according to claim 5, wherein each of the teeth (8) rotating gripping roller (7) there is a deepening (9), held longitudinally near each one of these teeth (8).
8. The device according to any of claims 1 to 4, 7, wherein the number of teeth (8) on each roller (7) is equal to at least one, and preferably at least three.
9. Device according to claim 5, wherein the number of teeth (8) on each roller (7) is equal to at least one, and preferably at least three.
10. The device of claim 6, wherein the number of teeth (8) on each roller (7) is equal to at least one, and preferably at least three.
11. Way to remove skin (2) with poultry meat(3, 3', 3"), characterized by the fact that the removal of the skin (2) from the back of poultry carcasses front halves or breast birds move on the conveyor line (4) by one or more means (5, 6) removal of a skin.
12. The method according to claim 11, characterized in that the front half or breast poultry move past the first funds (5) removal of a skin, and also the second assets (6) removing the skin, and the first funds (5) removal of the skin treated with the first half of the backrest birds, and the second assets (6) removing the skin process the second half of the backrest birds.
13. The method according to section 12, characterized in that in a bird (3, 3', 3") turn on 180° during its move between the first and the second means (5, 6) removal of a skin.