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Powders. RU patent 2471711.

IPC classes for russian patent Powders. RU patent 2471711. (RU 2471711):

H01M4/48 - of inorganic oxides or hydroxides
C04B35/46 - based on titanium oxides or titanates (containing also zirconium or hafnium oxides, zirconates or hafnates C04B0035490000)
C01G23/04 - Oxides; Hydroxides
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FIELD: chemistry.

SUBSTANCE: invention can be used in production of electrochemical devices such as batteries. Powder of titanium suboxides contains Ti4O7, Ti5O9 and Ti6O11. Ti4O7, Ti5O9 and Ti6O11 constitute in total more than 92 wt % of powder and Ti4O7 is present in amount higher than 30 wt % of entire powder mass. Powder of said composition is used for manufacturing electrodes and such moulded articles as tubes and plates.

EFFECT: invention makes it possible to reduce resistance of said articles and their weight, increase corrosion resistance.

15 cl, 5 tbl, 2 ex

 

The present invention relates to the powder used in the manufacture of the plates, tubes or other fittings for use in electrochemical devices, such as batteries.

It is known that the materials of suboxide (lower oxide) titanium can be used for moulding plates used in electrochemical devices, see, for example, US 4442917.

As should be clear, some members of the family of suboxides titanium (i.e. Ti O n 2n-1 ) are more conductive and more resistant to corrosion in acidic environments. Indeed, it was found that when the n values below 4 (i.e. with 1 < n = 3), there is a clear decrease in the conductivity and corrosion resistance. Therefore, it is clear that the quantity n is below 4 should be minimized in plates for electrochemical elements.

Although US 4.442.917 indicates that values n below 4 should be minimized, it is not mentioned ways in which this can be achieved, and not marked optimal distribution types of suboxides that would be observed to obtain powder, appropriate, inter alia, for the electrochemical devices.

The present invention is to offer powder material that is suitable for inclusion or for use as the main conductive component plates for electrochemical device, such as a battery, the item or similar.

In the first aspect of the present invention is proposed powder suboxide titanium, including 4 Ti O 7 , Ti 5 and Ti O 9 6 11 O , in which Ti O 4 7 , Ti 5 and Ti O 9 6 11 O make more than 92% of the powder and where Ti O 7 4 is present in quantities exceeding 30% of the powder.

Having powder, in which more than 92% of these three substances, you can get a plate with low resistance, for example, the plate with the resistance below 7 IOM.

In contrast, previously described powders that contain Ti 3 O 5 and, in some cases, Ti 9 O 13 and/or TiO 2 , have a resistance above 7 IOM, when they are presented in the form of plates of equivalent size.

In addition, the authors of the present invention suddenly discovered that using the powder, which Ti O 4 7 , Ti 5 and Ti O 9 6 11 O make more than 92% of a powder that allows the electrodes, plates and pipes, consisting of the specified powder, to be more resistant to corrosion in acidic conditions than previously known electrodes, plates and pipes.

Next, plates, pipes and electrodes made of powders according to the invention, have a lower weight than manufactured using previously known powders. This is especially advantageous for use in electrochemical elements, in particular in the batteries (e.g. in bipolar batteries). This is particularly desirable to obtain batteries with improved chemical and physical properties that are lighter in weight than the well-known battery.

The powder may include approximately 30-60% 4 Ti O 7 and/or from 35 to 60% Ti O 9 5 .

Preferably above powder includes:

30%≤Ti O 4 7 ≤60%;

35%≤Ti O 9 5 ≤60%; and

2%≤Ti 6 O 11 ≤20%.

Preferably 4 Ti O 7 is present in the powder in the amount from 30% by weight up to 60 wt.% calculated on the total mass of powder. Having the number 4 Ti O 7 above 60% in the powder is unprofitable, as this can badly affect the corrosion resistance. On the contrary, if Ti O 7 4 is present in the number of below 30% by weight calculated on the total mass of powder, it may badly affect the conductivity is obtained as a result of the electrode or moulded products.

Preferably Ti O 9 5 present in the powder from 35 wt.% up to 60 wt.% calculated on the total mass of powder. To have the number Ti O 9 5 above 60% in the powder is unprofitable due to the higher resistance of the obtained products. On the contrary, if Ti O 9 5 is present in quantities of less than 35% by weight in calculated on the total mass of powder, it may badly affect the corrosion resistance due to higher amounts of phases 4 Ti and Ti O 7 3 O 5 .

In order to maintain a balance between lower electrical resistance and higher corrosion resistance, the authors of the present invention found, which is especially beneficial to Ti 6 O 11 were present in quantities lower than or equal to 20%by weight, but at least 2 wt.% calculated on the total mass of powder.

Preferably 4 Ti O 7 , Ti 5 and Ti O 9 6 11 O make up more than 95% of the powder, and it is most preferable more 96%, 97%, 98%, 99%, for example, 100%.

Preferably powder contains less than 5% of other suboxides titanium than 4 Ti O 7 , Ti 5 and Ti O 9 6 11 O , calculated on the total mass of powder. More preferably powder contains less than 2%, less than 1% or less than 0.5% of other suboxides titanium than 4 Ti O 7 , Ti 5 and Ti O 9 6 11 O , calculated on the total mass of powder.

Preferably the total number 4 Ti O 7 , Ti 5 and Ti O 9 6 11 O with fatal impurities is 100%.

Preferably amount Ti O 4 7 , Ti 5 and Ti O 9 6 11 O 100% of a powder of suboxide titanium.

Preferably powder contains less than 5% Ti 3 O 5 , preferably less than 2%, and it is most preferable to 0%.

Preferably powder contains less than 5% Ti 9 O 13 , preferably less than 2%, and it is most preferable to 0%.

Preferably powder contains less than 5% of TiO 2 , preferably less than 2%, and it is most preferable 0% calculated on the total mass of powder.

Favorably to keep the number of TiO 2 , Ti 3 O 5 , Ti 9 O 13 and other suboxides titanium, non Ti O 4 7 , Ti 5 and Ti O 9 6 11 O , at low levels (i.e. below 5%, preferably below 2% and most preferably at 0% calculated on the total mass of powder). This is because the presence of significant quantities of TiO 2 , Ti 3 O 5 , Ti 9 O 13 and other suboxides titanium, non Ti O 4 7 , Ti 5 and Ti O 9 6 11 O , results in a harmful effect on the conductivity and/or resistance to acid corrosion of plates, pipes and electrodes, including the powder.

In one implementation of the present invention powder suboxides titanium for use in electrochemical devices include from 5 to 20% Ti 6 O 11 and less than 10% Ti 3 O 5 .

Ti O 4 7 may be present in quantities ranging from 30%to 60%, from 35 to 50% or 40% to 50% calculated on the total mass of powder.

Ti O 9 5 may be present in quantities ranging from 35 to 60%, from 35 to 50%, 50% to 60% or 45% to 55% (based on the total weight of the powder.

Ti 6 O 13 may be present in quantities ranging from 2 or 5% to 20% and from 5% to 15% calculated on the total mass of powder.

Preferably powder under this invention consists of:

30%≤Ti O 4 7 ≤60%;

35%≤Ti O 9 5 ≤60%;

2%≤Ti 6 O 11 ≤20%,

and all fatal impurities.

In one implementation of the present invention powder includes:

26%≤Ti O 4 7 ≤60%;

35%≤Ti O 9 5 ≤60%; and

2%≤Ti 6 O 11 ≤20%,

where Ti O 4 7 , Ti 5 and Ti O 9 6 11 O make more than 92% of the powder.

In the alternative implementation of the present invention powder includes:

35%≤Ti O 4 7 ≤50%;

50%≤Ti O 9 5 ≤60%; and

5%≤Ti 6 O 11 ≤20%,

where Ti O 4 7 , Ti 5 and Ti O 9 6 11 O make more than 92% of the powder.

In the alternative implementation of the present invention powder includes:

40%≤Ti O 4 7 ≤50%;

45%≤Ti O 9 5 ≤55%; and

5%≤Ti 6 O 11 ≤15%,

where Ti O 4 7 , Ti 5 and Ti O 9 6 11 O make more than 92% of the powder.

Powder of the present invention may be obtained by conventional means, which should be well known to specialists in a given field of technology, for example, in ways, which are described in international patent application PCT/GB2005/002172 or in US 4422917. International patent application PCT/GB2005/002172 and US 4422917 incorporated by this reference.

The composition of powders can be determined by conventional methods of x-ray diffraction.

The second aspect of the present invention is proposed electrode, which includes described here powder.

Preferably electrode includes described here powder and polymer or resin. The polymer can be a thermoplastic or a thermoset polymer. Tar is preferable thermosetting resins. More preferably thermosetting resin is an epoxy resin.

In the third aspect of the present invention proposed plate or tube for use in electrochemical device that includes described here powder.

Preferably plate or tube includes described here powder and polymer or resin. The polymer can be a thermoplastic or a thermoset polymer. Tar is preferable thermosetting resins. More preferably thermosetting resin is an epoxy resin.

In the preferred implementation plate or tube includes described here powder at less than 70% by weight calculated on the total mass of the plate or tube. More preferably plate or tube includes described here powder in number in the range from 55 to 70% by weight or 60 to 65%by weight. The authors of the present invention found that the higher the content of the powder of the present invention, however, as a rule, the higher the conductivity of the product. However, using high concentrations of powder into the plate or tube, for example, more than 70% by weight calculated on the total mass of plates or tubes can get the result of harmful influence on the mechanical strength of the plate or tube.

Preferably plate or tube for use in electrochemical unit has a thickness less than 5 mm, preferably less than or equal to 2 mm and it is most preferable less or equal to 1 mm, and the resistance of less than 35 IOM, preferably less than 7,0 IOM, preferably lower than 6.8 IOM, plates, including pressed powder described above.

Preferably plate or tube, described here, has a wall thickness of less than 2 mm, preferably 1 mm or less and preferably has a weight of less than 55,

Preferably plate containing less than 70% by weight the above powder, the rest can be presented binders, such as thermosetting or thermoplastic resins, fillers, other conductive substances, etc., although preferably plate should include powder for invention and thermosetting resin.

Plate preferably weighs less than 60 g, preferably less than 55 g with square 131 cm 2 .

The plate can be of any size. Some suitable plates can have 515 square cm 2 .

Resin can be selected from a wide variety of materials. Preferred are thermosetting resin. One suitable resin for production korrozionnostojkoj plate is the uncured epoxy resin, such as Araldite® PY307-1 in combination with hardener HY3203®, where both material available from Vantico Ltd. (formerly. Huntsman). It was found that it is particularly resistant to anodic corrosion and suitable for the manufacture of non-porous plate, although other systems resins can give a satisfactory product. Thermosetting resins are particularly suitable for the manufacture of the plates with a good conductivity, because they processed in the hot press, which also compresses particles for electronic close contact, and they also give some shrinkage at hardening, optionally compressing particles together. Other suitable thermosetting resins include epoxyphenols, Novolac resin, epoxy resin on the basis of bisphenol a epoxy resin from bisphenol F, polyesters (saturated, unsaturated, isophthalic, orthophthalic, modified by neopentylglycol), modified vinyl ether urethane vinyl ether, etc. Selected resin should be preferably resin, which is resistant to acid electrolyte, especially when the plate is designed for bipolar batteries.

In one implementation of the present invention proposed battery, preferably bipolar battery, including the electrode, made of described here powder.

In order for an invention to be understood more fully, reference is made to the following permissive examples.

A comparative example

Powders of suboxide titanium produced in accordance with the instructions of US 4442917, in accordance with powder TiO 2 was restored in the atmosphere of hydrogen at 1180 OC for 8 hours.

Powder were analyzed and it was found that he has the following composition:

Table 1 The percentage composition formerly known powders

Powder n TiO 2 3 4 5 6 7 8 1 4 35 31 22 6 1 1 2 2 40 30 21 7 2 0 3 4 33 28 25 8 1 1 4 3 38 27 25 5 1 1 5 2 37 27 26 6 1 1

The powders were formed in plate mix with organic binding shaping plate and cure the binder.

Plates have the following features whose values are average for the five plates.

Table 2 Characteristics of the plates, made using previously known powders

Contents powder (%)

60,2

Weight (g)

51,1

Thickness (mm)

1,0

Resistance (IOM)

7,4

Resistance was measured using the method of wire DC4 using 3.5mm crown external probe/needle internal Kelvin test leads (Coda Systems PK3Qb-3.5). The probe has made every effort, using mechanical clamp to ensure sustainable pressure probe. From the plate received current of 1 mA, measured the resulting voltage using NI FlexDMM PXI-4072. Resistance was measured five times and take an average.

Example 1

Prepared following powders.

Table 3 composition of powders

Powder n 4 5 6 1 36 52 12 2 39 49 12 3 47 45 8

Powders made in plates, mixing with organic binding giving shape plate and otvergla binder.

Thus formed plates have the following features whose values are average for the three plates.

Table 4 Characteristics of the plates

The content of the powder (%)

62

Weight (g)

48

Thickness (mm)

1,0

Resistance (IOM)

6,7

Resistance was measured using the method of wire DC4 using 3.5mm crown external probe/needle internal Kelvin test leads (Coda Systems PK3Qb-3.5). The probe has made every effort, using mechanical clamp to ensure sustainable pressure probe. From the plate got the power 1 mA measured the resulting voltage using NI FlexDMM PXI-4072. Resistance was measured five times and take an average.

As should be clear, plates, made of powders according to the invention, have much lower resistance than the plate, made of previously known powders, and they have a lower weight. Both these factors suggest that bipolar batteries, manufactured using powder according to the invention, are preferable to those that are made of powder formed according to the prior art, because of their higher conductivity and less of the total weight.

Although the authors do not I wish to be bound to any specific theory, it is theoretically possible that a decrease of the resistance is due to a more narrow distribution of suboxides titanium and excluding Ti 3 O 5 .

Example 2

Table 5 the Percentage composition of powders and data on corrosion

Powder Sample #

Composition

The content of soluble Ti (mg/l)

1

55% Ti O 7 4

36% Ti O 9 5

9% Ti 6 11 O

89 2

14% Ti 3 O 5

86% Ti O 7 4

1290 3

100% of TiO 2

6750

The above powders produced in accordance with the instructions of US 4.442.917, in accordance with powder TiO 2 was restored in hydrogen atmosphere at 1180 OC for 8 hours. A sample of 25 g each powder immersed in 40 wt.% sulfuric acid for 72 hours at 71°C. Analysis by ICP-OES (inductively coupled plasma-optical emission spectroscopy) measured the amount contained in the sample soluble Ti.

2. Powder of claim 1, wherein: 30%≤Ti O 4 7 ≤60 wt.%; 35%≤Ti O 9 5 ≤60 wt.% and 2%≤Ti 6 O 11 ≤20 wt.%.

3. Powder of claim 1, wherein Ti O 4 7 , Ti 5 and Ti O 9 6 11 O make up more than 95% by weight powder.

4. Powder according to claim 1, where the powder contains less than 5 wt.% other suboxides titanium than 4 Ti O 7 , Ti O 9 5 and Ti 6 O 11 calculated on the total mass of powder.

5. Powder according to claim 1, where the total number 4 Ti O 7 , Ti O 9 5 and Ti 6 O 11 together with fatal impurities is 100 wt.%.

6. Powder according to claim 1, where Ti 4 Of 7 , Ti 5 and Ti O 9 6 11 O be 100 wt.% powder.

7. Powder according to claim 1, free from Ti 3 O 5 .

8. Powder according to claim 1, consisting of: 30%≤Ti O 4 7 ≤60 wt.%; 35%≤Ti O 9 5 ≤60 wt.% and 2%≤Ti 6 O 11 ≤20 wt.%.

9. Electrode containing powder, as defined in claim 1.

10. The electrode on item 9, optionally containing polymer and/or resin.

11. Plate or tube for use in electrochemical device containing powder, as defined in claim 1.

12. Plate or tube in paragraph 11, optionally containing polymer and/or resin.

13. Plate or tube in paragraph 11, where the powder is present in quantities of less than 70%by weight.

14. Plate or tube for use in electrochemical device according to claim 11, having a wall thickness of less than 5 mm and resistance of less than 35 IOM.

15. Plate or tube on 14, having a wall thickness less than 2 mm, preferably less than 1 mm and a weight of less than 55,

 

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