Procedure for production of heating panel

FIELD: machine building.

SUBSTANCE: procedure for production of multi-layer sectional heating panel consists in: stacking layers of sound and moisture proof material and porous heat insulation material on base of synthetic resin one on another. A row of shock absorbing poles passes through layers at specified horizontal step; the poles have metal protective caps on their upper parts. Layers are stacked on a bearing device on the first worktable. The bearing device is designed for transfer together with a fabricated heating panel along worktables set successively along a work line. Further, the procedure consists in matching and connection of a lower heat accumulating plate to upper surface of heat insulating material on the second worktable; in matching and connection of a heat conducting steel plate to upper surface of the lower heat accumulating plate on the third worktable; in matching and connection the upper heat accumulating plate to upper surface of the heat conducting steel plate on the fourth work table; in making holes for rivets by drilling the upper and lower heat accumulating plates, heat conducting steel plate and upper parts of corresponding protective caps put on upper parts of shock absorbing poles on the fifth worktable; in setting rivets into holes on the sixth work table; in riveting with a riveting machine on the seventh worktable for through connection with rivets via holes made in the heat conducting steel plate and holes in an upper part of the protective caps of the shock absorbing poles thus producing a finished heating panel of several layers combined into an integral one; and in transporting the finished panel from the eighth worktable with a transporting device.

EFFECT: ease at construction and operation, raised efficiency at fabrication of great number of multi-layer heating panels.

4 dwg

 

The present invention relates to the production of multilayer team panel floor heating.

Usually, the floor heating performed by a pipe with hot water laid on to each other sound - and water-resistant plate and the porous insulating material based on synthetic resin, followed by cement screed [e.g., US patent 4588125, publ. 13.05.1986]. However, such wet design presents challenges during construction in the winter and suffering, for example, from plaster works in the same apartment during a limited period of construction. In addition, the hardening cement screed requires a long time, which increases labour costs, as well as other problems exist, such as the costs of construction and the shortage of skilled labor.

Installation of conventional floor heating systems, in which sound and moisture-proof plate, the insulating material and the heat storage material are stacked on each other has problems with the transportation of these materials. In addition, if there is a gap between the material accumulating thermal energy, and heat conducting steel plate, the possible deterioration of thermal conductivity and the decrease in the efficiency of heating.

Largely the creation of the above-described heating system suffers from the t to the shortage of skilled labor and requires a large investment of time, what complicates the efficiency of construction. If construction is not completed in the scheduled time, this may affect other types of work.

Therefore, considering the above mentioned problems, it created the present invention, the purpose of which is to develop a production method of a multilayer team panel heating, in which sound and waterproof material, insulation material, and the upper and lower heat storage materials with heat-conducting steel plate inserted between them, are connected into a single unit by rivets, which is obtained multilayer team panel heating, which is convenient for construction and transportation.

Another objective of the present invention is to provide a method for manufacturing panel heating, in which the number of desktops that are installed in-line to the lines, respectively perform only specialized operations, what is more effective efficient production of a large number of multilayer modular panels heating at high speed.

In accordance with the present invention the above and other objectives can be achieved by the method of production of a multilayer team panel heating, including: placement by laying one upon the other layers of sound and water resistant mA is Arial and porous insulation material based on synthetic resin, through which with the given horizontal step passed a number of cushioning columns with metal protective caps on their upper parts, on the host device on the first desktop, with support fixture adapted to move together with manufactured panel heating on desktops located sequentially along the working line; aligning and attaching the lower heat storage plate to the upper surface of the insulating material on the second desktop; aligning and attaching the conductive steel plates having grooves to the upper surface of the bottom heat-retaining plate on the third desktop; aligning and attaching the upper heat-retaining plate to the upper surface of the heat-conducting steel plate with an interval grooves between them on the fourth desktop; the implementation of the holes for the rivets drilled heat-retaining plates, the conductive steel plates and protective caps depreciation bars inserted into the insulating material using a drill machine on the fifth desktop; install the rivets in the holes of the one or more operators on the sixth desktop; implementation riveting riveting machine on the seventh desktop to obtain end-to-end connection rivet and through holes, made in heat-conducting steel plate, and the holes drilled in the protective caps depreciation of columns in insulating material, with the purpose of getting ready panel heating, consisting of several layers connected in a single whole; and the transportation of the finished panel heating device transport from the eighth desktop.

According to the method, as claimed in the present invention, the respective desktops perform specialized operations, including combining/ joining and riveting relevant materials as they move in a given direction along the desktop, so that with the latest desktop could be successfully removed the finished panel heating. Through the use of a combination of specialized operations performed on the respective desktops, possibly more efficient production of high-quality multilayer modular heating panels.

The above and other objectives, features and advantages of the present invention will be clearer from the following detailed description and accompanying drawings, on which:

Figure 1 is a plan view illustrating desktops production line in accordance with one embodiments of the present invention;

Figure 2 - VI the side desktop figure 1;

Figure 3 is a view in a disassembled state, in perspective, illustrating the panel heater made in accordance with the present invention;

4 is a view in section, illustrating the use of panel heating with 3.

Below is a description of one of the embodiments of the present invention with reference to the accompanying drawings.

As shown in figure 3 and 4, illustrating a variant of implementation of the present invention, a layer of sound and moisture-proof material 9 and the layer of porous insulating material based on synthetic resin 10 are stacked one upon the other to create a common insulating layer. In the insulating layer add a little cushioning columns 11, horizontally spaced from each other at a certain distance. Depreciation bars 11 have a height equal to the thickness of the insulating layer and on the upper part of each bar 11 wear protective metal cap 12. Then the upper and lower heat-retaining plate 14 and 13 are stacked and connected with the upper and lower surfaces of the heat-conducting steel plate 15 having grooves 16 for laying pipes with hot water, forming, thus, the heat storage layer. The heat storage layer is overlaid on the layer of insulating material 10. Holes 17 under rivet you anaut through the heat-conducting steel plate 15 heat-retaining layer and amortization columns across the top surface of the respective metal protective caps 12, worn on the upper part of the depreciation of the bars 11. When the rivet 18 is partially inserted into the holes 17, is their raskleyka using a riveting machine, so that the rivet 18, passing through corresponding holes 17 made in heat-conducting steel plate 15, formed a reliable connection through the holes drilled on the upper parts of the respective metal protective cap 12 is mounted on the upper part of the depreciation of the bars 11. Thus ends the production of multilayer team panel heater 19.

Figure 1 is a horizontal projection, illustrating a number of desktop production line for the manufacturing of multilayer team panel heater 19 to a variant implementation of the present invention. Figure 1 desktops adapted for implementation of various relevant specialized operations on an object moving in a given direction.

Figure 2 is a side view of desktop production line.

As shown in figure 1, operation of spraying and coating of adhesive on the materials is carried out separately at a certain workplace before the first working table 1.

The support device 20 is used to move materials along the corresponding desktop production line to consistently done what I specialized operations. Below the description of the movement of the carrier structure will be omitted.

On the first desktop 1 insulating layer placed on the support device 20. The insulating layer is prepared by placing a layer of insulation material 10 on a layer of sound and moisture-proof material 9, and add a little cushioning columns 11 in the combined layers of materials 9 and 10 so that the depreciation bars 11 distance from each other at a certain distance. Each cushioning column 11 is provided above the metal protective cap 12.

On the second desktop 2 lower heat storage plate 13 is combined and attached to the upper surface of the layer of insulating material 10. Previously on this adhesive material is applied. The following description of the operation of applying the adhesive will be omitted.

On the third desktop 3 heat-conducting steel plate 15 is combined and attached to the upper surface of the bottom heat-retaining plate 13, so that the heat-conducting steel plate 15 is pushed to thermal storage plate 13.

On the fourth desktop 4 upper heat-retaining plate 14 is combined and attached to the upper surface of the heat-conducting steel plate 15 so that the heat storage plate 14 is pushed to the conductive article is through the plate 15.

On the fifth desktop 5 using the drill rod 21 to perform the openings 17 of the rivet, drilling the upper and lower heat-retaining plate 14 and 13, the conductive steel plate 15 and the upper surface of the corresponding metal cap 12 is mounted on the upper part of the depreciation of the bars 11. The size of the holes 17 and the horizontal step between them determine, based on the size of the drills and pre-specified horizontal distance between the drill on the drill press. Thus, it becomes possible automation of the drilling operation. The drilling operation is controlled in order to avoid drilling holes 17 out of heat conducting steel plate 15 and to accurately align the holes 17 with suspension bars 11 set the specified image.

On the sixth desktop 6 rivet 18 is partially inserted into the drilled hole 17. Since the installation of rivets requires more time than other operations, it is desirable that one or more operators jointly balanced speed relative to the speed at neighboring desks.

On the seventh desktop 7 rivet 18 which is inserted in the hole 17, is compressed and is their raskleyka using a riveting machine 22. This rivet 18, passing through the meet is their openings 17, made in heat-conducting plate 15 made of high-strength steel, form a reliable connection with suspension bars through the holes drilled on the upper parts of the respective metal protective cap 12 is mounted on the upper part of the depreciation of the bars 11. Thus, the production team panel heater 19, in which several layers are securely connected to each other in a single unit completes.

From the eighth desktop 8 team finished multi-layer panel heater 19 is transported by the transportation device 23.

As is evident from the above description, the present invention has the following advantages.

First, a multilayer team panel heating is performed in the course of specialized sequential operations with different materials and combination of these specialized operations through the use of multiple desktops, built in the production line. This allows each desktop only specific operation, which provides higher speed and quality, and therefore permits higher performance mass production of high-quality heating panels.

Secondly, rivets form a reliable connection of the layers of the multilayer team panel passing through the holes you anannya in heat-conducting steel plate and the upper parts of the respective metal protective caps, worn on the upper part of the depreciation of columns. This prevents the delamination of the panel during transport and construction.

Thirdly, the panel heating is conveniently mounted on the floor of the construction site without the use of cement-based screeds, adhesives, etc. and on top of it are the pipes with hot water and placed the finishing material. This allows even an unskilled worker to carry out construction work with panel heating and significantly reduce construction time, without delaying other work.

Fourth, as with plaster, glue, etc. on the construction site do not apply, the panel heater can be used immediately after its production, thus preventing contamination of the environment, as there is no evaporation of the adhesive. Further, since the layers of which are assembled panel heating, densely adjoin to each other without forming a gap, it becomes possible to achieve improved accumulation and conduction of heat radiated by the hot water pipes, and consequently good heating results.

Although there has been described the preferred embodiment of the invention, for specialists in this field of technology it is clear that various modifications, additions and substitutions without departing from the essence and scope of protection of this image is etenia, defined by the following formula.

Method of manufacturing multilayer team panel heating, including
accommodation laying one upon the other layers of sound and moisture-proof material and porous insulation material based on synthetic resin, through which with the given horizontal step passed a number of cushioning columns with metal protective caps on their upper parts, on the host device on the first desktop, with support fixture adapted to move together with manufactured panel heating on desktops located sequentially along the working line;
aligning and attaching the lower heat storage plate to the upper surface of the insulating material on the second desktop.
aligning and attaching the conductive steel plates to the upper surface of the bottom heat-retaining plate on the third desktop;
aligning and attaching the upper heat-retaining plate to the upper surface of the heat-conducting steel plates on the fourth desktop;
the implementation of the holes for the rivets drilled top and bottom heat-retention cookers, heat-conducting steel plate and the upper parts of the respective protective caps worn on the upper part of amortization what's columns, using a drill machine on the fifth desktop;
the installation of the rivets into the holes on the sixth desktop;
implementation riveting using a riveting machine in the seventh desktop to obtain end-to-end connection by rivets through the holes drilled in heat-conducting steel plate, and the holes drilled in the upper part of the protective caps depreciation of columns, with the aim of getting ready panel heating, consisting of several layers connected in a single whole; and
the transportation of the finished panel heating eighth desktop using the device transport.



 

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