Injector for syringing raw meat with liquid food filler (versions)

FIELD: food industry.

SUBSTANCE: invention is aimed at using in meat industry. The injector for infusion of a liquid food filler such as brine into raw meat pieces contains a device for delivery of filler into multiple vertically positioned needs for meat salting by way of syringing. This device contains a liquid pump having a cylinder and a piston contained inside it and positioned so that to enable sliding and reciprocal motion. The said device additionally has delivery and suction valves. The former are installed at each end of the cylinder upper side while the latter are installed at each end of the cylinder lower side. The delivery valves are intended for supply and delivery of filler into the needles. The suction valves are intended for filling the liquid cylinder inner part with filler. Each valve is a check one. For delivery of raw meat pieces under the needles a conveyor is used.

EFFECT: invention ensures improved quality of syringing due to uniform distribution of liquid food filler within meat pieces, more precise control of the injected filler quantity and reduction of the amount of air bubbles injected into meat.

6 cl, 7 dwg

 

The invention relates to injectors for spray liquid food filling (i.e. liquid nutritional Supplement, such as brine or liquid seasoning) large pieces of raw meat, which made the finished product, such as ham or bacon.

The present invention provides an injector for spray liquid food filling, representing a solution, such as brine or a solution of spices, large pieces of raw meat, such as pork, beef, or meat of other animals, without compromising the quality of the meat in such a way that the fluid is distributed uniformly and efficiently, without having to perform any additional actions, such as massaging or rubbing large pieces of meat and put them in the liquid.

Traditionally, liquid food filling (or liquid food Supplement is administered in large pieces of raw meat as a preliminary processing stage of production, in which large pieces of pork processed into a finished product, such as ham or bacon. This spray is used cascade pump or an electric pump. Liquid food filler is injected through a brine injector having multiple needles for Ambassador inside, continuing in the vertical direction.

Multiple needle injector Ambassador for inside installation the Lena river at the head of the injector, made so that it can fall to pieces of raw meat, which is served by a conveyor for pieces of meat. Then the needles pierce the meat. Liquid food filler, such as brine, is introduced in such a way as to distribute the liquid food filling in a piece of meat.

Needle injector filled with brine or other liquid, which is given in the camera feed brine from the storage tank brine by means of a piston pump. The liquid is then put in the pieces of raw meat.

Piston pump is described, for example, in JP 1881207 (JP-B-6-40). In particular, the reciprocating piston placed in the cylinder of the pump. The hydraulic cylinder is connected to the reciprocating piston. The hydraulic cylinder is actuated for reciprocating movement of the piston.

During reciprocating movement of the piston by actuating the hydraulic cylinder, the brine is drawn from the storage tank brine. The operation for introducing fluid into the chamber of the feed brine, which supports the needle for Ambassador inside, perform repeatedly. If this operation is repeated at short intervals of time, liquid Tenuta below, contains bubbles. If bubbles are introduced into pieces of raw meat, then enter the specified amount of liquid in the piece impossible.

Additionally, if the pump is of the reciprocating moves the hydraulic cylinder, possible oil leakage from the hydraulic cylinder or the intake of air, which creates a source of microbiological contamination. In addition, oil may flow into the pump cylinder, which will lead to hygienic problems.

The task of the invention consists in solving the formation of air bubbles produced by the mechanism of the reciprocating moves the piston, resulting in the known hydraulic cylinder and one-way repeating the same operation for suction and discharge of brine. The present invention also aims to make it possible to stick needles for Ambassador inside in pieces of raw meat with a higher speed than before. In addition, the present invention aims to make it possible to introduce the liquid additive at a higher pressure.

Means for solving the problem.

This invention provides an injector for injecting brine into pieces of raw meat by lowering many vertically ongoing needles for Ambassador inside, sticking them in a piece of raw meat, Padan the th conveyor, and causing the brine to penetrate into the piece. In this injector means for supplying brine to the needle for Ambassador molding comprises a liquid pump having a cylinder and placed in it with the slidable and reciprocating movement of the piston and the supply valves and suction valves. The supply valves deliver and serve the brine in needles Ambassador inside through reciprocating movement of the piston in the fluid cylinder. The supply valves are installed at each end of the upper side of the longitudinal extent of the cylinder fluid pump. Valves suction fill the cylinder fluid pump brine and installed on each end of the bottom side longitudinal length of the cylinder fluid pump.

One characteristic of the injector to inject the brine into a piece of raw meat is that the supply valves for supplying brine and valves suction to draw fluid made in the form of a check valve. The flow of brine in the needle for Ambassador inside regulates the pressure gauge and control unit.

The effect of the invention

This invention allows the insertion of needles for Ambassador inside in red meat and pulling them out at a rate higher than an introduction to the pieces of raw meat needles for Ambassador inside the prototype. In particular achieved priblizitelen the 85 shots per minute. The needles for Ambassador inside the prototype pressure of the introduced fluid was low, such as 2-3 kgf/cm2. According to the present invention liquid food filler can be introduced with high pressure, such as 14-15 kgf/cm2. Thus improved spray liquid food filler, such as brine, pieces of raw meat. In addition, the distribution of liquid food filling in pieces of raw meat made uniform.

In addition, the number of introduced liquid food filler can be reduced. Adding a quantity of water corresponding to the calculated water content, can be accomplished by precise control of the number of input fluid in a piece of raw meat. The flow of brine can be minimized.

In addition, when stopping the pump, the supply of liquid food filling from the tips of the needles are stopped immediately. Therefore, the amount of the return fluid is very small.

Not shown in the drawings an embodiment, a reservoir for storage of brine can be installed is known in itself separator bubbles (siphon) to reduce the ingress of bubbles in the brine and to prevent splashing of the brine during operation of the installation.

The preferred embodiment of the invention.

E is from a variant embodiment of the invention is described below with reference to Figures 1-7.

Figure 1-3 frame installation designated position 1. The transmission shaft 2 to move pieces of raw meat is installed on the upper part of the frame 1 install and run essentially horizontally. Pieces of raw meat transferred from the feed unit of raw material (not shown) and fed to the transmission shafts. Vertically ongoing needles 3A, 3b Ambassador for inside mounted above the transmission shaft 2 to enter the liquid food filler, such as brine or a solution of spices, pieces of raw meat lying on the transmission shafts.

Needle 3A and 3b for Ambassador inside are the top sites supported by the base 4 for receiving liquid food filler. Needles to Ambassador inside have lower plots located slidable, which are inserted into holes made in the plate 5 for compression pieces of raw meat.

The base 4 for receiving liquid food filler based on the holding pipe 6, rising from the frame 1 of the installation. Fastening the pipe b may be elongated and compressed up and down. The base 4 for receiving liquid food filler made so as to synchronously down and rise elongation or compression crimping of the pipe 6. The downward movement of the base 4 for receiving liquid food filler holds the pieces of raw meat through the m plate 5 for compression pieces of raw meat. Needle 3a and 3b for Ambassador inside down and stuck in pieces of raw meat. At this time, liquid food filler, such as brine supplied from the base 4 to accommodate the liquid food filler, is injected into the pieces of raw meat. Therefore, liquid food filler penetrates into raw meat.

Funds flow of the liquid food filler, such as the brine in the tank 7 for storing liquid food filling needle 3a and 3b for Ambassador molding shown in Fig.4-6.

With regard to Figure 4, a liquid pump for feeding liquid food filler, such as brine, the piston 12 makes the reciprocating movement in the cylinder 10 by means of the rod 9 of the piston of the hydraulic cylinder 8 and the centering rod 11 of the cylinder 10. The piston 12 is inserted slidable in the cylinder 10. The valves 13A and 13b feeder for feeding liquid food filler, such as brine, from the inside of the cylinder 10 to the outside are located at the front end and the rear end of the upper surface of the cylinder 10, respectively. The suction valves 14a and 14b. flow of the liquid food material in the cylinder 10 located at the front end and the rear end of the bottom surface of the cylinder 10, respectively.

The valves 13A and 13b feeder for feeding liquid food filler and valves 14a and 14b suction to suction the liquid pisew the first filler, each designed as a shut-off valve. The valves 13A and 13b feeder for feeding liquid food filler are in connection with the transmitting pipe 15 and pipe 16 and also to the collector 17 mounted on a support 4 for receiving liquid food filler. Fed liquid food filling is routed from the manifold 17 to the support 4 to accommodate the liquid food filling and then needle 3A and 3b for Ambassador inside, which are held by the base 4.

As shown in Fig.4-6, a pressure gauge 18 is mounted on the transmission tube 15, which is connected with the valves 13A and 13b feed. Also secured to the block 19 of the control.

Then the main part of the present invention will be described with reference to Fig.7. When the hydraulic cylinder 8 is brought into action, the rod 9 of the piston and the centering rod 11 are in the cylinder 10. The valves 13A and 13b feeder for feeding liquid food filling needle 3A and 3b for Ambassador molding installed in opposite ends of the upper side of the longitudinal length of the cylinder 10, the piston 12 in the cylinder 10 between them. The valves 14a and 14b suction in connection with the tank 7 for storing liquid food filler, such as brine, is installed in opposite ends of the bottom side longitudinal length of the cylinder 10, the piston 12 in the cylinder 10 between them.

When the hydraulic cylinder is 8 actuate, the piston 12 reciprocating slides in the cylinder 10, and liquid food filler is fed from valve 13A feed needle 3A and 3b for Ambassador inside. At the same time liquid food filling is drawn from the suction valve 14b in the cylinder 10, the valve 14b is installed behind and below the cylinder 10. In the inner part of the cylinder fluid pump is filled with fluid.

Then the hydraulic cylinder 8 operate to move the piston 12 back to the valve 13b feed. Thus, liquid food filler is fed from the valve 13b feed needle 3A and 3b for Ambassador inside, and at the same time liquid food filling is drawn into the cylinder 10 from the front valve 14a suction, filling the cylinder with fluid.

Also shows the installation of the pipe 20 of the hydraulic cylinder, the core 21 of the piston, end caps 22, 23 of the cylinder, the sealing support lid 24, the seal anchor clamps 25, 26, the dust cover 27 of the cylinder, the nut 28 of the piston and the O-ring 29.

Fluid pressure introduced needles for Ambassador inside the prototype was low, such as 2-3 kgf/cm2. On the contrary, in the present invention, designed as described previously, the liquid can be introduced at high pressure in 14-15 kgf/cm2. Accordingly, a small amount of solution seasonings can be the uniformly distributed in a piece of raw meat. In addition, a solution of spices, put in a piece of raw meat, unlike the prototype does not change in density. Therefore, there is no need for subsequent treatment, such as massage or rubbing a piece of raw meat.

In the present invention, due to the fact that the cylinder fluid pump for feeding liquid food filler, such as a brine made as described above, the cylinder fluid pump is constantly filled with liquid food filler. The result can be stabilized, the amount and the supplied liquid.

Stream incoming from the left (or rear) valve 13b feed brine in the liquid cylinder is always the same as the incoming flow from the right (or front) of the valve 14a suction. The same dependence exists between the right valve 13A supply and the left valve 14b suction. In addition, since the inner part of the cylinder fluid pump is completely filled with liquid, can be prevented the formation of air bubbles and air infiltration. The result prevented the development of various microorganisms. So it is very hygienic.

This invention allows the addition of a quantity of water corresponding to the calculated water content through precise control of the number of input fluid. The flow of brine which can be reduced to a minimum.

When the pump is stopped, the flow of fluid from the handpiece needle stopped immediately. Therefore, the number of the resulting return fluid is very small.

Separator air bubbles is installed on the storage tank for liquid food filler, such as brine. To prevent splashing of the brine during operation of the completed device. The injector is designed to minimize the intake air bubbles inside.

If the spindle is stopped, the liquid is prevented from exit tips of the needles. Therefore, the number of return fluid is small. In addition, can also be entered even liquid with high viscosity. The flow rate of the supplied fluid stabilized by adjusting the speed of the stock gauge for measuring the pressure of the introduced fluid.

BRIEF DESCRIPTION of DRAWINGS

Figure 1 is a side view of an injector for introducing a liquid food filling in pieces of raw meat according to the present invention.

Figure 2 - view of the injector at the top.

Figure 3 - view of the injector side.

4 is a view in cross section of cylinder fluid pump according to the invention.

5 is a side view of the cylinder of the fluid pump.

6 is a top view of the cylinder of the fluid pump.

Fig. 7 is explanatory views of a liquid pump injector for introducing a liquid food is of apollites in pieces of raw meat according to the present invention.

DESIGNATION

1: frame installation;

2: transmission shafts;

3a, 3b: needles for Ambassador molding;

4: bearing to accommodate the liquid food filler;

5: plate for compression pieces of raw meat;

6: fastening the pipe;

7: a reservoir for storing liquid food filler;

8: hydraulic cylinder;

9: the piston rod

10: cylinder fluid pump;

11: centering rod;

12: piston;

13A, 13b: supply valves (check valves);

14a, 14b: the suction valves (check valves);

15: transmitting tube;

16: transmitting hose;

17: the collector;

18: manometer;

19: control unit;

20: mounting the nozzle cylinder fluid pump;

21: the core of the piston;

22, 23: end covers cylinder fluid pump;

24: sealing support lid;

25, 26: o support clamps;

27: dust cover cylinder fluid pump;

28: nut piston;

29: the O-ring.

1. Injector for introducing a liquid food filling in a piece of raw meat, including many vertically spaced needles for Ambassador inside installed with the possibility of sticking them in a piece of raw meat, a conveyor for feeding pieces of raw meat under the needle, and means for feeding liquid food filling needle containing a liquid pump having cilindri placed therein slidable and reciprocating movement of the piston, characterized in that the means for supplying filler has a supply valves and valves suction liquid food filler, and the supply valves located at each end of the cylinder and are intended for delivery to and filing of filler in the needle when moving the piston and the suction valves are located at each end of the cylinder and are designed for cylinder filling.

2. The injector according to claim 1, characterized in that the supply valves of the filling and suction valves filler each made in the form of a check valve.

3. The injector according to claim 1 or 2, characterized in that it contains a control unit and a pressure gauge for controlling the supply of filler in the needle.

4. Injector for introducing a liquid food filling in a piece of raw meat, including many vertically spaced needles for Ambassador inside installed with the possibility of sticking them in a piece of raw meat, a conveyor for feeding pieces of raw meat under the needle, and means for feeding liquid food filling needle containing a liquid pump having a cylinder and inserted in a slidable and reciprocating movement of the piston, characterized in that the means for supplying filler has a supply valves and valves suction liquid food filler, and the supply valves located at each end of the top surface C is lindra fluid pump and designed for delivery and supply of liquid food filling needle during movement of the piston and the suction valves are located at each end of the bottom surface of the cylinder fluid pump and is designed for filling of the cylinder.

5. The injector according to claim 4, characterized in that the supply valves of the filling and suction valves filler, each made in the form of a check valve.

6. The injector according to claim 4 or 5, characterized in that it contains a control unit and a pressure gauge for controlling the supply of filler in the needle.



 

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