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Device for vibration mixing of powdery materials

Device for vibration mixing of powdery materials
IPC classes for russian patent Device for vibration mixing of powdery materials (RU 2397013):
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FIELD: technological processes.

SUBSTANCE: invention is intended to mix powdery materials and may be used to prepare loose even mixtures in machine building, pharmaceutical, chemical, food and other industries. Reservoir for powdery materials rests onto vessel via shock absorbers. Vibration exciter with eccentric fixed on shaft is connected to drive. Shock absorbers are arranged as adjustable in the form of permanent magnet pairs installed to each other with identical poles in holes of body with radial gaps. Piezoelectric vibration exciter is attached to reservoir for powdery materials.

EFFECT: high-frequency oscillations of reservoir for powdery materials prevent adhesion of mixed particles under action of adhesive and electrostatic forces, motion of powder grain in the whole volume of materials is facilitated, quality and efficiency of vibration mixing are considerably improved, device functionality increases.

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The invention relates to a device for mixing the components in the form of powders of different materials for the preparation of granular homogeneous mixtures and can be used in the engineering, pharmaceutical, chemical, food and other industries.

Known vibrating mixer, comprising a housing, a container for mixing materials, supported through a damper on the housing, the vibration exciter mounted on the shaft a Cam mounted coaxially with the capacity to mix materials, pipes boot mix of materials and discharging the mixture. The tank mix of materials made with through-hole and provided with a layer of elastic material on its inner surface and in the through holes. The absorbers are made in the form of elastic elements. The vibration exciter is connected to the above-mentioned capacity and drive (inventor's certificate SU 1282884, M CL4B01F 11/00).

The disadvantages of this vibrating mixer are low productivity and efficiency of mixing, due to the fact that vibratory mixing adjusting the amplitude and frequency of oscillations is not provided. The result is low efficiency of mixing is not possible to obtain a sufficiently homogeneous mixture.

The closest analogue to the proposed izobreteniya technical nature of a laboratory mixer, comprising a housing, a container for mixing materials, supported through a damper on the housing, the vibration exciter mounted on the shaft of the eccentric. The tank mix of materials made of composite transparent shell and cover with the boot opening. In the centre of the base of this tank has a hole for mounting a replaceable set of working bodies. The absorbers are made in the form of elastic elements, in particular springs. The vibration exciter is equipped with a set of pulleys V-belt transmission for changing the amplitude-frequency mode is set coaxially with the capacity to mix and materials associated with it. Through the pulley belt drive the vibration exciter connected to the actuator (patent RU 2188702, IPC7B01F 11/00).

The disadvantages of this device are reduced mixing capacity due to discrete changes of amplitude-frequency characteristics of the oscillatory process, low technological capabilities due to low accuracy settings of the vibrational characteristics of the process and due to the influence of the characteristics of the elastic elements, the low efficiency of mixing powdery materials in the phenomena of adhesion, the effect of electrostatic forces between the powder particles, and the inclination of the blend components to conglomerating.

For the of acai invention is to improve the performance of the mixing powdery materials, expanding the technological capabilities of the device by increasing the accuracy of tuning characteristics of an oscillatory process, improving the efficiency of mixing the powder with the phenomena of adhesion, the effect of electrostatic forces between the powder particles, and the inclination of the blend components to conglomerating that will allow you to obtain a homogeneous mixture of trudnoreshaemyh powders.

This object is achieved in that the device for vibrating mixing powdery materials, comprising a housing, a container for powdered materials, supported through a damper on the housing, the vibration exciter mounted on the shaft a Cam connected to the actuator, according to the invention, the shock absorbers are adjustable in pairs of permanent magnets mounted to each other with similar poles in the holes of the housing with a radial clearance, and the device is equipped with a piezoelectric vibroisolation attached to the container for powdered materials.

The following drawing shows a General view of the device for vibrating mixing powdered materials with a front slit. In the drawing, additional discussion of the poles N and S of the permanent magnets.

Device for vibration mixing of powdery material contains container : (1) powdered materials, leaning over the bumpers on the case 2. Capacity 1 and the housing 2 is made of nonmagnetic materials. The shock absorbers are adjustable in pairs of permanent magnets 3 and 4 are mounted to each other with similar poles in the holes of the housing 2, formed by the guides 5 of the housing 2, with radial clearance relative to the rails 5. The permanent magnets 3, based on the magnetic field of the permanent magnets 4 are rigidly attached to the container 1 at the bottom. Permanent magnets 4 mounted in the guide 5 may be adjusted in height by means of adjusting screws 6 and with a guaranteed gap between the two similar poles of the magnets 3 and 4.

On the housing 2 has a motor 7 with variable speed, which through a belt transmission 8 is connected with the vibration exciter 9. On the shaft of the vibration exciter 9 is fixed Cam 10 having the possibility of contacting with capacity 1 for powdered materials. To the tank 1 side is attached piezoelectric vibroisolating 11 connected through the contact plates 12 and 13 generator 14 electrical impulses that produce an alternating voltage of high frequency.

On the shaft vibration exciter 9 can be mounted eccentric with different eccentricity for low-frequency impact on the container of the industry 1.

Device for vibrating mixing powdered materials is as follows. In a container 1 for powdery material filled portion of powders to be mixed. Turns on the electric motor 7, which by means of a belt 8 causes the rotation of the vibration exciter 9 is fixed on its shaft by the eccentric 10. By turning the adjusting screws 6 to achieve the desired oscillation amplitude of the tank 1 vertically. Then from generator 14 electrical pulses of alternating voltage of high frequency by means of the contact plates 12 and 13 is supplied to vibroisolating 11, which causes high frequency oscillations with low amplitude of the tank 1 for powdered materials, at the same time significantly reducing the friction in the radial gap between the magnets 3 and the guide 5 of the housing 2.

The regulation of the process of vibrational mixing, depending on the physical characteristics of powders can be carried out by changing the frequency of rotation of the motor 7, by using, for example, thyristor controller (not shown), the change of pulleys of different diameters, belt 8, by changing the oscillation frequency of vibroplates 11 by adjusting the high-frequency generator 14.

High-frequency oscillations of the tank 1 for powdered m is materials prevent the sticking of mixed particles under the action of the adhesion and electrostatic forces, facilitate the movement of grains of powder throughout the volume of the materials.

Thus, significantly improve the quality and performance of vibration mix, expanding the technological capabilities of the proposed device.

Device for vibrating mixing powdery materials, comprising a housing, a container for powdered materials, supported through a damper on the housing, the vibration exciter mounted on the shaft a Cam connected to the actuator, characterized in that the shock absorbers are adjustable in pairs of permanent magnets mounted to each other with similar poles in the holes of the housing with a radial clearance, and the device is equipped with a piezoelectric vibroisolation attached to the container for powdered materials.

 

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