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Probe installation device

Probe installation device
IPC classes for russian patent Probe installation device (RU 2393446):
G01L19 - Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
Another patents in same IPC classes:
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Device has body with hermetically mounted elastic membrane made with concentric corrugation, enveloping upper portion of piston, being a rigid center and interacting with adjustable force spring and electro-contact device. Body also has an insert with central aperture, wherein a piston is mounted with concentric space, an elastic membrane is provided with second corrugation, placed above support surface in insert, separating peripheral portion of membrane, hermetically connected to insert, from its central portion, moving with the piston. Insert is made with stepped central aperture, while stepped transition in aperture serves as support surface for piston bottom, and depth of portion of aperture, wherein a piston is mounted, is equal to piston height, while contacting surfaces of insert and piston and membrane are of matching profile. Also, device has piston-insert pairs with matching parameters, but different effective areas, and springs interacting with piston of different rigidity are made replaceable and interchangeable in terms of mounting dimensions. Also described is method for forming membrane profile for device.
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Pressure indicator Pressure indicator / 2247955
Housing (1) of the pressure indicator receives bellows (2) connected to core (6) provided with bushing (7) having solenoid (8) which forms inductive converter (9) with core (6). Housing (1) is provided with time relay (15) made of air vessel (16), sensitive member (18) with inductive pickup (19) made of winding (11) and additional core (20) spring-loaded by spring (26), adjustable throttle (22), and stop (25). Before operation, bellows (2) and object (4) are pressurized. In so doing, bellows (2) with bushing (7) moves upward and additional core (20) of pickup (19) enters winding (11), thus signaling of attainment of working pressure. Ring air chamber (13) is then pressurized. In so doing, solenoid (9) is secured to winding (11) interconnected through spacer (10). Relay (15) is pressurized simultaneously. When pressure in bellows (2) drops, core (6) begins to move, thus, generating a signal.
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Media separator Media separator / 2248545
Proposed media separator is used for aggressive, toxic, high-viscosity, solidifying and contaminated media at pulsations of pressure or hydraulic impacts and other media under question together with use of pressure gauges. Proposed separator has body with inlet pipe union, cover with outlet pipe union and separating member made in form of bellows and mounted in cavity of cover; hole of bellows is located opposite inlet hole of pipe union.
Fiber-optic pressure transducer Fiber-optic pressure transducer / 2253850
Pressure transducer on the base of tunnel effect can be used in different branches of national economy, for example, for measuring high pressures at changes in environmental temperature within ±100C range for items of rocket-space equipment. Transducer has case, supplying and tapping fibers, quartz membrane mounted to have a gap in relation to common edge of fibers and fixed tightly inside coupling, and ring-shaped gasket which has thickness being equal to wavelength of radiation source. Fibers are glued inside the case to be spaced from each other. Free ends of fibers protrude outside surface of case. Ring-shaped gasket is made in form of metal film applied along perimeter. Device also has item having triangle in cross-section. The triangle has apex angle of 2θ. It also has side recess which follows shape and sizes of optical fibers. Metal cap of case has central through hole having width to be equal diameter of optical fiber of d (of) and length of a found from ratio of a=2d(of)tgθ. Cap is tightly mounted between case and coupling to press optical fibers against item having triangular cross-section. Part of optical fibers disposed above the cap is cut away and polished at specific angle to longitudinal axes of fibers.

FIELD: physics.

SUBSTANCE: device for assembling and dismantling a probe has at least one valve housing which has a ball valve with an opening designed for moving the probe during assembling and dismantling. The device has an extractor designed for entering the inner instrument. The housing of the valve is joined to an access pipe. The inner instrument is designed for holding the outer part of the probe with possibility of releasing and for its control using holding apparatus. When in the fixed position, the holding apparatus holds the probe in the access pipe and in when in an open position, it facilitates longitudinal displacement of the probe in that pipe. The probe is detachably connected to the access pipe through a circular row of clamping apparatus which are made with possibility of movement between the inner and outer holding position in the radial direction of the release position.

EFFECT: design of a device which enables extraction or installation of a probe without stopping its operation.

13 cl, 7 dwg

 

This invention relates to a device intended for mounting and Dismounting the probe in technological pipelines, tanks, etc. as outlined in the restrictive part of paragraph 1 of the claims.

BACKGROUND of the INVENTION

There are some suggestions on mounting and Dismounting of the probes in technological pipelines, tanks, etc. Such probes are used to measure the extent of corrosion, pressure, temperature, etc. within the system used, for example, in the oil and gas industry and in the manufacturing industries. Along with fitting the probe can be installed in the pipe through the hole in the equipment to ensure contact with the medium to be processed in this process.

The Assembly and disassembly of the probes is preferably performed under normal operating conditions, which means that the system does not derive from work if necessary, replace or test probes. As for pipelines, then it supports the normal operating pressure and there is no need for the descent of the liquid/gas. This fact can significantly reduce maintenance costs.

A disadvantage of the known hydraulic and/or mechanical izvlekateljami is a possibility of leakage when mounting or Dismounting of the probes with what neseniem harm to the environment.

In the offshore oilfield and industrial pipelines and transport pipelines are placed on the seabed. The condition of the contents of such a pipeline requires monitoring and necessary mounting and Dismounting probes for maintenance and reconstruction, however due to various advantages it is desirable to use the apparatus with remote control (HELL). Using the work of divers on the seabed such depth can be dangerous and even impossible, and from the economic point of view, the more advantageous is the use of HELL. The reliability of such work must be high, because a leak can cause significant economic and environmental consequences.

The technology of the prior art relies heavily on mechanical principles, such as using threaded connections between izvlekateljami and the transmitter and between the pipe access and izvlekateljami, and the use of levers with mechanical actuator for opening and closing valves. Such mechanical operations are difficult to carry them through HELL.

Has conducted a number of research works aimed at reducing the number of operations and the replacement of some threaded connections on a more simple device. In the description of U.S. patent No. 3589388 (Haeline, 1971) described isolecithal pneumatically operated, designed for the extraction nozzle injector of the environment under high pressure. This design contains a ball valve, which when open creates a passage for the introduction of the nozzle of the injector. In addition, it contains partially hollow or tubular connection unit with two or three grooves for the separation of many fingers. Each finger is radially directed tongue, which is located in the hole for the needle of the injector. These fingers have elasticity, providing a connection to this port, through which the probe can be removed by izvlekateljami.

The disadvantage of using this system is the need to implement a screw connection in the radial direction of the pipe access for attaching the injector needle. This connecting device can be removed from the hole without the needle of the injector is active only when the propeller.

In the description of U.S. patent No. 4275592 (Atwood and others, 1981) described isolecithal that uses the fingers with the tabs, providing the extraction probe. It also shows a number of threaded connections. Illustrated isolecithal not suitable for replacement probes used in subsea pipelines.

In the description of U.S. patent No. 4002059 (Jeffers and others, 1977) p the Kazan isolecithal, designed for mounting and Dismounting of the probes with the control plates for determining the corrosive effect of technological pipelines. During operation of such a probe is firmly seated in the slots in the pipe access by means of a spring-loaded locking means located on the probe. Isolecithal can be moved down the probe by means of a cable containing a hook tool and rod-like body. Along sulcatas down the probe rod-like body is lowered through the hole in the upper part of the probe, allowing the release of a spring-loaded locking means. The probe can be lifted from the pipe access after the capture groove located at the top of the probe, shoulders gripping means.

The disadvantage of this sulcatas is the need for two different tools for Assembly and disassembly of the probe. In addition, for lowering and pulling of the probe required load and the cable. And this device is not suitable to work with HELL.

From the description of the patent Norway No. 317390 (CorrOcean, 2004) a device for mounting the probe in the process pipeline or process chamber, which is also not good to work with HELL.

The INVENTION

The main purpose of this invention is to provide a device for mounting and dem is ntage probes, which is suitable for use with HELL. This device should allow the retrieval and/or installation of the transmitter without interrupting operation mode. This device must contain a management tool locking tool for attaching the probe to the pipe access reliable and simple way.

In addition, it is important to establish a reliable seal between the probe and the pipe access. Another purpose of this invention is to provide a probe suitable for use with this device.

Description of the invention set out in paragraph 1 of the claims, and in paragraph 9 sets out the description of the probe, suitable for use with this device. In particular, preferred embodiments of the described in PP-8 and 10-13. See below for more description of this invention with reference to two variants of execution.

Description of the DRAWINGS

The following is a description of examples of embodiments of the present invention with reference to the accompanying drawings, on which:

figure 1 depicts the incision process piping, pipe access and probe in normal operating mode,

figure 2 depicts the incision options for performing tool HELL in collaboration with a working tool for fixing and release of the probe,

figure 4 depicts an axial section corresponding to the section shown in figure 3, when the probe is removed,

figure 5 depicts a magnified portion of the section shown in figure 3, with grippers for gripping a tool HELL for extraction and injection of the latter, while the clamps are in the mode of liberation,

6 depicts a longitudinal view of another version of the complete holder probe intended for the introduction of and adherence to the flange, made in one piece with the pipe or other structure designed for use probe,

7 depicts an axial section of a hydraulic system, designed for installation and replacement of the probe in the holder, as shown in Fig.6.

Figure 1 shows the technological pipeline 10 with the pipe 12 into which you installed the probe 14 to control the state of the process. This pipe has an annular internal channel with a tapered narrowing of 16 in the direction of the pipe 10. Pipe 12 further comprises an outer flange 18 for securing the guide protective cap 20 and the flange 22 of the receiving device intended for placement and attachment of sulcatas. In the pipe 12 in the radial direction is made, the groove 24.

The probe 14 which and the inner end contains the measuring device 15, located inside the process line 10 and is equipped with sensors for monitoring the status of this pipeline and the additional description which due to their prominence is not given. The probe 14 further comprises a Central tubular core 17, which is the measuring device 15 and which contains two outer sealing element to prevent leakage between the probe 14 and the pipe 12. The first element is a seal 19 type "metal-metal" in the form of a corrugated tube, and the second dual seal 21 of the polymeric material with an intermediate support ring 23. The seal 19 "metal-metal" is located inside the constriction 16 of the pipe 12.

Through the tubular core 17 is the cable from the measuring device 15 to the tubular casing 24 in which is located a printed circuit Board. The tubular housing 24 is attached to the receiving device 25, destined for HELL, and contains a connector 26 for cable 27 passing to the Central monitoring unit (not shown). The tubular housing 24 is attached to tubular core 17 by a nut 28, which can be removed manually repair after removal of the probe 14 of the pipe 10.

Outside the sealing means on the tubular core is a sleeve 29 with an outer flange 30 that is designed to capture ajknym tool as shown in figure 2. The inner end of the sleeve 29 has an outer flange 31, which when in the inner position is within the reach of an annular series of clamps 32 and enables them to move radially inward. When the sleeve 29 in the outer position of these clips are pushed outward into engagement with the annular groove 33 in the pipe 12, there is a fixation of the probe 14.

The sleeve 29 is held in the outer guide sleeve 34 having outer gripping flange 35. Guide sleeve 34 has a series of radial holes for clamps 32 and enters into engagement with the sealing means.

Upon release of the clamps 32 relative to the tube access probe can be removed together with the sealing means. Gripping the flange 35 on the guide sleeve made in accordance with the outer gripping flange 30 to provide the work with a tool to HELL. The outer position of the sleeve 29 in the open position indicated by the letter "O", and in the locked position - the letter "L".

The connector 26 can be detached from the chassis before removing the probe 14 and attached back when mounting the probe.

The locking sleeve 29 preferably is spring-loaded and locking spring presses the sleeve in a fixed position in which the clamps 32 are pushed out in the radial healthy lifestyles the Institute in the groove 33.

Figure 2 shows the working end of the clamping tool 36. The clamping tool 36 comprises a tubular gripping portion 37 with a number of gripping fingers 38, providing a pair of internal annular grooves 39 with a gripping flange 30 and the gripping flange 35 on the guide sleeve 34 at their adjacent location. Thus, the gripping portion 37 can move the outer gripping flange 29 in free position with subsequent extraction of the probe 14 from the process piping, as shown in figure 4. Outside the tubular gripping portion 37 is activating element corresponding to the element shown in figure 5.

Figure 3 and 4 shows isolecithal 40 with a clamping tool 36 on the inside. Isolecithal 40 includes two housings 50, 51 of the valve, the tube 41 and the clamping tool 36.

Each case 50, 51 includes a connecting means 42, 43 with hydraulic controls for attachment to the flange, ball valve 44, 45, internal clamping tool 36 and the inner threaded portion 46, 47 at the outer end of each valve. The connecting means 42, 43 includes an actuator 48, 49 in the form of a bushing with hydraulic control, which when moving to the pipe 12 and from her in the longitudinal direction of sulcatas moves the number of terminals 52, 53 respectively in the locked and open position. Isolecithal 40 also provides the channels for a regulated supply hydraulic fluid to the actuators 48, 49.

The ball valve 50, 51 may be of known construction, and its purpose is to close the passage to the technological pipeline 10 when the probe 14 is extracted from the pipe 12. The opening and closing of each ball valve is preferably hydraulically running from HELL with gripping elements 54, 55, located on the rotary shafts of ball valves. When the open position of the valves 50, 51 of the valve body creates a cylindrical cavity, providing the sliding of the internal tool 36 back and forth along the longitudinal axis of sulcatas 40.

The drive control of the internal valve is hydraulically to provide slide for some distance back and forth in the longitudinal direction of sulcatas 40, the purpose of which is discussed below.

Figure 5 shows the position of release of the connecting means 42, and the actuator 48 that is designed to lock and release the clamp 52. The connecting means 43 are made with appropriate design solution.

The following is a description of the method of connection and use of sulcatas 40. Isolecithal includes a housing 50 of the first internal valve designed to be attached to the flange 22 of the pipe 12 by means of a connecting means 42. The connecting element 56, which contains the reception of the first flange, similar to the flange 22 of the receiving device on the pipe 12, and a threaded portion at the opposite end, is connected with the inner threaded part 46 of the housing 50 of the first valve. Thus, the connecting means 43 on the housing 51 of the second valve can be attached to the receiving flange of this coupling element. In addition, the outer threaded part of the tube 41 sulcatas interact with the internal threaded part 47 of the housing 51 of the second valve. Therefore, the housings 50, 51 and the tube 41 is collected in a site that does not require threaded connections during Assembly and disassembly of the probe 14.

The following is a description of the use of this sulcatas for disassembly of the probe. First through HELL remove the connector 26 located in the outer end of the probe. Then isolecithal 40 is moved along the guide protective cap 20 to the flange 22 of the receiving device on the pipe 12. The body 50 of the inner valve is attached to the flange 22 of the receiving device by actuation of the actuator 48, located on the connecting means 42, for providing connection of the fixing means 52 with the flange 22. When this sealing element provides a tight connection. At this stage, the ball valves 50 and 51 are preferably closed. Then the ball valve open and move the wall tool 36 to the tube 14 until while the hooks of flexible gripping fingers grip the flange 30.

Then, the inner actuator is moved so as to cover the gripping fingers 38 to deter them from moving outward in the radial direction, and accordingly, the flange 30. Further increase the pressure in the tube 41 sulcatas to a value exceeding the pressure in the process line 10, to prevent the uncontrolled ejection of the probe 14 and possible damage to the equipment. By moving the internal tool 36 in the tube gripping fingers 38 are pressed on the flange 30 toward the flange 35 of the probe. In the sleeve 29 is not stalkivaetsja in the pipe, the clamps 38 are no longer under pressure, clamping them to the groove 33 in the pipe 12. The internal drive is extracted, while the gripping fingers grasp the flanges 30 and 35. Now the probe 14 is in the open position. By gradually lowering the pressure in the tube 41 sulcatas to a value below the pressure in the pipeline 10, the probe 14 is moved into the tube 41.

The ball valve 45 of the housing 51 of the outer valve cover, and process fluid splashed back into the process tube before closing the ball valve 44 of the housing 50 of the valve. The outer body 51 of the valve and the tube 41 with the internal tool 36 and the probe 14 is disconnected from the housing 50 by detaching the actuator 43 to the ex long while the clamps 53 will not weaken his grip on the adjacent flange.

Then install the new tube sulcatas with a new tube or cap and body of the new valve and further Assembly of the probe primarily operates in the reverse order of the above-described method.

This document does not describe and illustrate certain elements, such as fasteners and equipment system with hydraulic control. Also lacks a detailed description of the system, equalizing the pressure, which is necessary and important from a security perspective. Such a system should be obvious to a person skilled in this technical field.

The above embodiment of the present invention may have another solution. For example, the hook gripping fingers may be directed radially outward and management is regulating element made in the form of the inner flange. In addition, the internal drive, designed for fixation tines are not required to be part of a valve body, for example, can be located at the interior of the tool.

6 depicts the holder 61 of the probe, designed for mounting on a standardized flange, such as a pipe or manifold. The holder 61 on the inner end contains the probe 62, and on the outer end of the connecting sleeve 63 is axial fingers 63A. The Central main portion 64 of the holder of the probe is made with a tapered section 65 facing the flange to which it is attached, and an outer retainer means with a number of clamps 66, passing through holes in the outer sleeve 67 on the main portion 64. These clamps push-UPS in the outer direction or released by moving the locking sleeve 68 having a peripheral groove 69 to clamp 66 and the protruding neck 70 with end flange 71 designed to provide control from a suitable remote control. Sleeve 68 mounted for movement on the core 72, which has a ledge to hold the coupling sleeve 63.

Specified conical surface has two ledges, each with dual sealing means 73, 74, respectively cleansing ring and sealing ring, which can be used the known elements. The holder 61 of the probe has an internal hole 75 that is designed for its introduction and retrieval.

7 shows the Assembly of the elements that are required for replacement probes and attach the probe to the outer system of measurement and registration.

The flange 77 is installed design guide 76, which is designed to direct parts attached to the probe holder. The flange 77 is inside NYY peripheral groove, made for entry in connection with clips 66 (6).

On the holder 61 of the probe is the bypass device 78, intended for the direction of the two bypass valves 79, 80, made in the form of a ball valve, which when opened provide passage of the probe. Over pressure relief valves 79, 80 completed the node 81, resulting in the action of these valves and having a gripping arm 82 to control the operation of the bypass device through HELL. The bypass device 78 includes a gripping hooks 83, ensuring the capture flange 77 and the corresponding sealing the flange elements.

At the outer end node 81, resulting in the action of these valves is the housing 84, which provides connection of hydraulic hose 85. Control of the bypass valves 79, 80 can be performed remotely.

On the outer end of the hole in the bypass device 78 are aligned flange 86 and design guide 87. The flange 86 and design guide 87 is attached to the cylinder 88, containing the piston 89 and the piston rod 90 with capture 91 to the probe, ensure that the movement of the holder 61 of the probe. On the outer end of the cylinder 88 contains the block 92 control attached to the hydraulic hose 93. The cylinder 88 includes gripping and sealing means 93, which can be attached with vozmozhnostregulirovaniya and seal to the mounting flange 86 by remote control.

Gripping the handle 94 is attached to the connecting housing 84, and two gripping arms 95, 96 connected respectively to the cylinder 88 and the block 92 management, all of which are designed to work with HELL.

When replacing the probe 62, first through HELL remove the connecting node (not shown)that is attached to the flange 77 by means of detachable connections. Then the bypass device 78 is attached and fixed to the flange 77 at the closed bypass valves 79, 80. Further, the cylinder 88, which provides the control probe is attached to the flange 86. The cylinder 88 will create a closed system that opens the bypass valve 79 and 80. When open the bypass valves 79 and 80 capture 91 can be put into connection with an end flange 71, the holder 61 of the probe is released, and pull the cylinder 88 along the probe 62. Then the bypass valves 89, 90 can be closed and the cylinder is released from the bypass device 78 to replace the used probe 62 to the new one. The remaining steps for the replacement can be performed in reverse order.

1. Device for mounting and Dismounting the probe (14)placed in the pipe (12) access to process piping and/or the reservoir (10)containing at least one housing (50, 51) of the valve containing the ball valve (44, 45) with a hole to move C the NDA (14) during installation and dismantling, and tube (41) sulcatas designed to introduce internal tool (36)and the housing (50) of the valve attached to the pipe (12) access, and internal tool (36) is designed to hold the outer part (30, 35) of the probe with the possibility of release and to control its locking means, which when in the locked position secures the probe in the pipe (12) access, and when in the open position provides the possibility of longitudinal displacement of the probe in the specified pipe (12), characterized in that the probe (14, 62) with removable attached to the pipe (12, 61) access through an annular series of clamping means (32, 66), which is arranged to move between an inner locking position and an outer radial direction position of release.

2. The device according to claim 1, characterized in that the clamping means (32) driven flange (31), located on movable in the axial direction of the sleeve (29).

3. The device according to claim 2, characterized in that the movable sleeve (29) is arranged to actuate an external tool (36) with hydraulic control.

4. Device according to any one of claims 1 to 3, characterized in that the clamping means (32) are located in the opening in the guide sleeve (34)containing a tubular core (17), set the probe (14) and interacting with the sealing means.

5. The device according to claim 4, characterized in that the sealing means includes corrugated metal seal (19).

6. The device according to claim 5, characterized in that the outside of the bellows seal (19) coaxially with him is an o-ring seal (21), preferably made from a polymeric or composite material.

7. The device according to claim 1, characterized in that the inner tool (36) is designed to control the ring near the clamping means (32) through movable in the axial direction of the sleeve (29) and contains a number of gripping fingers (38), each of which at one end has a hook, and at least one gripping finger (110) when moving the inner tool (88) can capture means (30, 35) control on the transmitter (14) and to put them into action.

8. The device according to claim 7, characterized in that the inner tool (36) is attached to the actuator preferably with hydraulic control to limit respectively the possibility of elastic radial movement of the gripping fingers (38).

9. Probe for use with the device according to claim 1, characterized in that it comprises a tubular core (17)containing corrugated sealing device (19) and having an outer surface designed to interact with the clamping means of the specified device is.

10. The device according to claim 1, characterized in that it comprises a holder (61) of the probe, which can be connected with a connecting flange (77), located at the place of measurement, with the ability to detach.

11. The device according to claim 10, characterized in that the holder (61) probe has a tapered inner end (65), which is made stepped to accommodate at least one sealing element (73, 74).

12. The device according to claim 11, characterized in that each row of sealing elements contains purifying ring (73) and seal ring (74).

13. Device according to any one of p-12, characterized in that the holder (61) probe contains movable in the radial direction of the clamping elements (66), which are made with the possibility of displacement in the axial direction between a locked position and a release position relative to the surrounding flange through which the action of the bushing (68) with an outer flange for engagement.

 

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