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Method of obtaining polysaccharide material

Method of obtaining polysaccharide material
IPC classes for russian patent Method of obtaining polysaccharide material (RU 2392972):
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FIELD: chemistry.

SUBSTANCE: invention relates to a method of obtaining polysaccharide fibre for making materials, specifically for making surgical suture materials absorbable in a human and a mammal body, absorbable and non-absorbable dressing material and absorbable textile matrix materials. The method is characterised by that 2.4-4.0 wt % solution of polysaccharide in dimethylacetamide which contains 4.56-10.00 wt % lithium chloride is mixed with 1.0-5.0 wt % poly-N-vinylpyrrolidone with molecular weight of 8-35 kDa or a metallopolymer complex - fine-grained silver stabilised by poly-N-vinylpyrrolidone in such an amount that, content of fine-grained silver relative polysaccharide dissolved in spinning solution ranges from 0.07 to 0.87 wt %. Mass ratio of polysaccharide: metallopolymer complex equals 88.0-99.0:1.0-12 wt %. The mixture is intensely stirred, held, filtered, degassed and the obtained spinning solution is extruded at room temperature into an alcohol deposition tank in form of water-soluble aliphatic C2 and C3 alcohols. The fibre is then processed in plastification and washing tanks and dried.

EFFECT: obtaining fibre with good deformation and strength properties.

1 dwg, 4 tbl, 29 ex

 

The invention relates to a method for producing a polysaccharide fibers for the manufacture of such materials with high strain-strength properties as monofilament and polyfilament, films, powders of natural high molecular weight polymers, including chitin and cellulose. The resulting polysaccharide materials can be additionally attached to the antimicrobial activity due to the formation of complexes with fine silver.

The invention can find use for absorbable and non-absorbable in the body of humans and mammals surgical suture materials, dressings, films and powders with prolonged antimicrobial activity, as well as absorbable woven matrix material to obtain transplants (dermal equivalents)required for the treatment of extensive skin injury with extensive burns and trophic ulcers. The claimed method of obtaining the polysaccharide fibers for the manufacture of materials with high strain-strength properties is characterized by a combination of the following essential features:

1. The polysaccharide is dissolved by heating in dimethylacetamide containing 4,56-10.00 wt.% lithium chloride, to obtain 2.4 to 4.0 wt.% solution.

2. To the solution add 1.0 to 5.0 wt.% poly-N-vinyl pyrrolidone is (PVP) with molecular weight 8-35 kDa or a metal complex of PVP - fine silver in such a quantity that the content of fine silver in relation to the dissolved polysaccharide in the final spinning solution is from 0.07 to 0.87 wt.%, when this mass ratio of polysaccharide:metal-polymer complex is 88,0-a 99.0:1.0 to 12 wt.%, the mixture is intensively stirred, stand, filter, and Tegaserod.

3. The obtained spinning solution at room temperature ekstragiruyut in alcohol precipitation bath containing water-soluble aliphatic C2-C3alcohols; the resulting fiber is passed through plastification and wash tubs and dried.

Fiber from natural polysaccharides have long attracted the attention of surgeons. So, in the so-called Edwin Smith papyrus (the Internet), the age of which is estimated at 4,000 years old, described the use of flax as a suture material.

It is known that the suture thread may be non-absorbable, for example, flax and other types of cellulose of various origins and absorbable ([1] Buyanov V.M., Ageev V.N., Udodov O.A. Surgical suture - 2000-2005, the site Incoherence, History section of suture materials").

Currently, surgical suture materials presented with the following set of requirements. They must be biocompatible, retains strength over time, providing a complete healing of R is HN. They should not have allergenic properties, not to be pitilessly (i.e. the ability to filter through itself liquids)must be resistant to various infections.

If surgical suture thread possesses antimicrobial activity, disadvantages such as fitelnet, the instability to infections can be neglected. ([2] D. Kuzmin, Bieber B.L., G.A. Abakumov, and other Chemical and natural thread for surgical suture materials. - M.: niitekhim, 1988 S).

The mechanical strength of the fiber used for surgical sutures, must exceed the strength of the damaged tissue at all stages of regeneration and to ensure good handling properties of the thread in the stitches. When this fiber should not have cutting edges that could injure the stitched fabric. Materials should be sterilized simple, generally accepted methods ([3] Kuzin M.I., Adamyan A.A., Vinokurova TI absorbable Surgical suture materials. //Surgery. 1990. No. 9, S-157).

In recent years there have been publications about the use as a surgical suture material natural polysaccharide chitin. Chitin is characterized biological compatibility with the tissues of humans and animals. He has immunomodulatory, antimicrobial, fungistatic, antitumor, radiomatic the ornago, wound healing and hemostatic action ([4] Zhogolev CD, Nikitin V.Y., Bulankov SCI the Study of drugs of chitin and chitosan on the course of the wound process. //Actual problems of septic infections. - SPb. 1996, P.36-37). Chitin accelerates tissue regeneration without scarring and loss of functionality. It initiates the recovery of the blood vessels without any side effects ([5] Shigemasa, A., Minami S. the Use of chitin and chitosan in medicine. //Kobunshi kako. - 1997. 46. No. 2. P.27-33, [6] Dinesh K. Singh and Alok R. Ray. Biomedical applications of chitin and chitosan, and their derivatives. //J. of macromol. Sci.-Reviews in chemistry and physics. 2000, V.C40, N.1, p.60-83).

Biologically active polysaccharides allow mobilitat growth factors regulate cell proliferation, which opens up opportunities regeneration not only skin, but also other vital cellular systems of the human body.

Stabilization of the fine metal particles in polymer matrices opens wide possibilities for combining the properties of inorganic compounds and polymers.

Described getting spongy membranes of chitosan and chitin-chitosan mixtures containing sulfadiazine silver ([6] Tachira K., Onishi h, Machida Y., Preraration of silver sulfadiazine-containing spongy membranes of chitosan and chitin-chitosan mixture and their evaluation as burn wound dressings/ -Yakuzaigaku, 1997, 57(3), 159-167 (Japan), Nippon Yakuzai Gakkai. (Dep.Clinical Pharm., Hoshi Univ., Tokyo, Japan). Chem.Abtr. vol.128, No.5, 1998).

The closest to the technical nature of the claimed solution is a method for polysaccharide fibers[7] RF Application 2006124131 And, date of publication, 20.01.2008). This method is implemented by the following set of essential features: "2.4 to 4.0 wt.% the polysaccharide solution in dimethylacetamide containing 4,56-10.0 wt.% lithium chloride, at room temperature ekstragiruyut in alcohol precipitation bath, which use water-soluble aliphatic C2and C3alcohols, processes the received fiber plastification and washing baths and dried".

However, the resulting surgical suture material was not sufficiently strong and elastic. The reason for this was the increased fragility of the threads and the low rates of rupture elongation.

The task of the invention was to obtain from natural macromolecular polysaccharide materials such as absorbable and non-absorbable fiber (monofilament and polyfilament), with high strain-strength properties required for surgical suture material, and absorbable woven matrix materials.

The claimed method of obtaining the polysaccharide fibers for the manufacture of materials with high strain-strength properties are characterized sovocool the th following essential features;

1. The polysaccharide is dissolved by heating in dimethylacetamide containing 4,56-10.00 wt.% lithium chloride, to obtain 2.4 to 4.0 wt.% the polysaccharide solution.

2. To the solution add 1.0 to 5.0 wt.% poly-N-vinylpyrrolidone (PVP) with molecular weight 8-35 kDa or a metal complex of PVP - fine silver in such a quantity that the content of fine silver in relation to the dissolved polysaccharide in the final spinning solution is from 0.07 to 0.87 wt.%, when this mass ratio of polysaccharide:metal-polymer complex is 88,0-a 99.0:1.0 to 12 wt.%, the mixture is intensively stirred, stand, filter and Tegaserod.

3. The obtained spinning solution at room temperature ekstragiruyut in alcohol precipitation bath containing water-soluble aliphatic C2-C3alcohols; the resulting fiber is passed through plastification and wash tubs and dried.

Isolation and purification of chitin chitin-containing raw material is conducted in the following way. The crushed shells of crabs, shrimp, krill repeatedly treated with diluted hydrochloric acid, cooled to 4-10°C, followed by rinsing with water; then the material once treated with dilute aqueous sodium hydroxide solution at 35-45°C, washed with water, treated with an aqueous solution of synthetic detergent is about money at a temperature of 35-45°C and pH=11, washed with water, aqueous solution of 1-5 wt.% acetic acid, water, acetone and dried in a vacuum at a temperature not exceeding 60°C.

The selection of the purified cellulose is conducted also by known methods.

Residues of lignin from flax, cotton and other types of industrial cellulose previously removed by boiling of the polysaccharide in an aqueous solution of sodium hydroxide with sodium thiosulfate. Pulp raw materials absoluut dilute aqueous solution of hydrochloric acid and washed with water to pH=6-6,5. Selected cellulose Inkluderet acetone or ethanol and dried in vacuum at a temperature not exceeding 60°C.

It should be noted that the fibers obtained from various species of chitin and cellulose, are characteristic of his nature deformation-strength characteristics.

Distinctive from the prototype method the essential feature is the introduction into the solution of the polysaccharide poly-N-vinylpyrrolidone (PVP) with molecular weight (M) 8-35 kDa, in the amount of 1.0-5.0 wt.% by weight of polysaccharide or a metal complex of PVP-fine silver in such a quantity that the content of fine silver in relation to the dissolved polysaccharide in the final spinning solution is from 0.07 to 0.87 wt.%, when this mass ratio of polysaccharide:metal-polymer complex is 88,0-a 99.0:1.0 to 2 wt.%.

Note: when using methyl alcohol as a precipitation bath were also obtained good deformation-strength characteristics of polysaccharide fibers as containing PVP, and additionally containing a complex polysaccharide - fine metal silver. However, due to the high toxicity of methanol used in the fiber formation is invalid.

The most spectacular effect on the properties of fibers from shrimp chitin have a small additive PVP from 1 to 5.0%. The best modifier was PVP with M=8-35 kDa. With the introduction of 2.5% PVP with M=12 kDa, the spinning solution was achieved fibre strength equal to 718 MPa, and the elongation at break was 6.8%. This fiber keeps the site up to 40% of its original strength. The results are shown in table 1.

Obtained from solutions of sulfite pulp, using a Spinneret 1/0,4, in accordance with the stated method of fiber, modified polyvinylpyrrolidone, characterized by the tensile strength (σp) 475-735 MPa; elongation at break (ε) of 7.9-9.2%, maintaining the strength in the node (σy) 32-40,8%. The results are shown in table No. 2.

Modification of the solution of the polysaccharide complex of PVP - fine silver in accordance with the claimed invention is conducted by adding a solution of metal-polymer set the KSA, synthesized by a known method. (8. RF patent № 2088234 "water-Soluble antibacterial composition and method of reception" with priority from 25.11.1994 year). Known composition is a system containing silver nanoparticles stabilized by poly-N-vinyl pyrrolidone.

Obtained by using a Spinneret 1/0,4 in accordance with the claimed method of the composite fiber from crab chitin - monofilament have the strength 700-916 MPa, an elongation of 5.0-8.1 per cent, maintaining the strength in the node 8,9-25%. The results are summarized in table 3.

Obtained when using nozzles with a number of holes 300 and diameter of holes up to 0.08 mm in accordance with the claimed method polyfilament fiber from crab chitin have the strength from 600 to 868 MPa (63,4 CN/Tex), retention of strength at the node from 40% to 69.8% and a tensile elongation of from 5.0% to 8.5%. The results are presented in table 4.

Tests also showed that obtained by the claimed method, the fibers are biocompatible, dissolvable in the time required for complete healing of the wound, not allergic, their mechanical properties fully comply with existing requirements matrix and surgical suture materials. Radiation, as well as the usual heat-steam sterilization does not change the deformation-strength characteristics the specifications specifications fibers. Tests have shown that fibers containing fine silver, have a high antibacterial activity to both gram-positive and gram-negative bacteria.

The analysis of the scientific and technical level is not allowed to find a method that matches in all essential features with the stated. This suggests about the compliance of the claimed invention to such a condition of patentability, novelty.

The analysis of known scientific and technical level showed the novelty of such essential features of the claimed method as a modification of the polysaccharide solutions in the system dimethylacetamide - lithium chloride by the addition of PVP, as well as the metal complex of PVP - Hell, containing silver nanoparticles. When it was unexpectedly found that this results in deformation-strength characteristics of the modified fibers. It was first discovered that small additives PVP or PVP complex is Hell slow crystallization of chitin in forming fiber that helps to increase strength and rupture elongation. Thus, there are new non-obvious features PVP and PVP complex - Ad: first, polymer additives are well combined in the same solution with such polymers, such as polysaccharides (to predict this was not possible), and secondly, this combination contributes to the Lucchini deformation-strength characteristics of the composite fiber (to anticipate it was also impossible) without sacrificing compatibility with the body, thirdly, the interaction of the polysaccharide with the introduced metal complex is also accompanied by an increase of deformation and strength characteristics of the fiber, the formation of chelate complexes, which is accompanied by discoloration of the spinning solution. The final material is homogeneous and retains high dispersion of silver nanoparticles. It was also unexpected and unobvious.

Finding new, non-obvious functions previously known substance gives the claimed solution in General compliance with this condition of patentability, as inventive step (non-obviousness).

Forming fiber in accordance with the claimed invention have a "wet" (device for the study of processes of forming fibers PFV-01).

Functional diagram of the device shown in the drawing. Use the syringe dosing or metering pump and Spinneret: 1/0,4 (one hole with a diameter of 0.4 mm); and a Spinneret with a number of holes 300 and the bore diameter of from 0.06 to 0.08 (40/0,06; 40/0,07; 40/0,08 etc).

Obtaining films carried out by the method of irrigation diluted spinning solution of the polysaccharide on the drum or the substrate, followed by precipitation, washing with water and drying.

Obtaining powder materials is carried out by grinding the obtained fibers.

Fabric for rasasi is the possibility of additional matrices produced by the method of weaving.

The drawing shows a functional diagram of the device PIFF-01 for studying processes of orientation forming fibers from polymer solutions. The device includes the following nodes:

1. Syringe spinning unit which consists of a control unit, motor, gearbox, syringe dispenser, filter and spunbond node.

2. Interchangeable spinning site with a metering pump, which consists of a control unit, electric motor, electric motor, gear metering pump, tank spinning solution, filter and spunbond node.

3. The precipitation bath with jacket to maintain the desired temperature of the coagulant.

4. First plastification bath with jacket to maintain the desired temperature.

5. Second plastification bath with jacket to maintain the desired temperature.

6. Washing unit that includes a control unit, electric motor, electric motor, gearbox, thermostat, bath and feed pump.

7. The drying unit, which consists of a control unit, electric motor, electric motor, reducer, heat chamber with a temperature controller.

8. Block receiving fiber with a twist and a control block.

A - Podmetnye sites, including motor control, motors, gearboxes.

The motor of the metering devices, podm the exact nodes, the twisting, winding provided with a stroboscopic sensors that are associated with the blocks of the control nodes and to a recording device.

Studies have shown that the polysaccharide solutions in aprotic solvents containing lithium chloride and PVP, and PVP is Hell, in the absence of moisture in the air for several years maintain a constant viscosity and the ability to form fibers with a constant strain-strength characteristics.

Tests showed that these modified polysaccharide fiber, used as suture material, biocompatible, dissolvable in the time required for complete healing of the wound. They are not allergenic, non-toxic, their mechanical properties fully comply with existing requirements for surgical suture materials. Radiation sterilization does not change the deformation-strength characteristics of the fiber.

To prove compliance of the claimed solution to the condition of patentability of industrial applicability and for a better understanding of the invention provide specific examples of its implementation, which cannot exhaust the essence of the technical solutions.

Getting polysaccharide fibers, modified polyvinylpyrrolidone

Example 1

Powdered chitin - content is the future of raw materials (shells shrimp - criley chitin) repeatedly treated with diluted hydrochloric acid, cooled to 4-5°C, washed with water, once treated with dilute aqueous sodium hydroxide solution at 35-45°C, washed with water, twice a synthetic detergent at 35-45°C and pH=1, washed with water, aqueous solution of 1-5 wt.% acetic acid, water, acetone and dried in a vacuum at a temperature not exceeding 60°C. the Selected chitin does not contain ash, protein and has M=120 kDa.

A portion of chitin to 10.1 g pour hot solution to 21.91 g of lithium chloride dissolved in 300 ml of dimethylacetamide (T=80°C), stirred until dissolved, filtered, Tegaserod under vacuum. The resulting solution contains 3.2 wt.% chitin and 7 wt.% LiCl. The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The precipitation bath is isopropanol, the temperature of the room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cool and dry.

The strength of the thread 300 MPa, the elongation of 1.8%.

The data of examples 2-10, made in the conditions of example 1, but with the addition of PVP, are presented in Table 1, which shows the dependence of deformation and strength properties HDMI is operating chitin fibers from M and the concentration of poly-N-vinylpyrrolidone (PVP).

Deformation-strength properties of the fibers from Carlevaro chitin obtained with the addition of PVP (examples 1-10)
Table 1
Example Molecular weight PVP,x103 The composition of the solution of Chitin - PVP, % Tensile strength, MPa Elongation at break, %
1 The source of Chitin 100-0 300 1.8
2 8.0 99.0-1.0 384 3.7
3 97.5-2.5 370 4.4
4 95.0-5.0 366 3.8
5 12.0 99.0-1.0 773 4.0
6 97.5-2.5 718 6.8
7 95.0-5.0 577 6.1
8 35.0 99.0-1 573 5.5
9 97.5-2.5 528 3.1
10 95.0-5.0 484 5.1

From Table 1 it is seen that the most dramatic impact on the properties of fibers from shrimp chitin have a small additive PVP from 1.0 to 5.0%. The modification effect is achieved when PVP with M=8.0-35 kDa. With the introduction of 2.5% PVP with M=12 kDa in the spinning solution fibre strength increased to 718 MPa, and the elongation at break was 6.8%. This fiber keeps the site up to 40% of its original strength.

With increasing PVP concentration in the spinning solution is more than 5.0%, the decrease of the mechanical characteristics of the fiber, the values of which are also substantially influenced by the molecular weight of PVP. The use of low molecular weight PVP with M less than 8.0 kDa and high molecular weight with M more than 50 kDa lead to a noticeable decrease in strength and elongation at break, when this module is the elasticity is practically unchanged, however, when using PVP with M more than 800 kDa observed a sharp drop in it.

Example 11

Sulfite pulp obezbolivaet dilute aqueous solution of hydrochloric acid and washed with water to pH=6-6,5. Obessolennuyu cellulose Inkluderet acetone dried in a vacuum at a temperature not exceeding 60°C.

A portion of sulfite pulp to 10.1 g pour hot solution to 21.91 g of lithium chloride dissolved in 300 ml of dimethylacetamide (T=80°C), stirred until dissolved, filtered, Tegaserod under vacuum. The resulting solution contains 3.2 wt.% cellulose and 7 wt.% LiCl.

The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The precipitation bath - isopropanol, room temperature. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cooled, treated with acetone and dried.

Deformation-strength characteristics of the fiber, air-conditioned at a relative humidity of 65% (pH=65), was determined on the device "Instron-110". The base of the test samples was 50 mm, the loading rate of 10 mm/min. In each determination of strength characteristics is the average value obtained at 5 parallel sample is. The strength of the threads 370 MPa, an elongation of 7.0%, maintaining the strength in the node of 28.9%, initial modulus (young's modulus) 19.2 GPA, the linear density of 1.37 Tex.

Example 12

100 g of the solution of the cellulose obtained in the conditions of example 11, with stirring, dissolve 0,0337 g of poly-N-vinylpyrrolidone, 1.00 wt.%, PVP from those contained in the polysaccharide solution. Use PVP with M=12 kDa. The solution is filtered, Tegaserod and get spinning solution of cellulose for forming fibers.

The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The solution ekstragiruyut in alcohol precipitation bath - isopropanol, temperature - room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cooled, treated with acetone and dried.

The resulting fiber is characterized in the conditions of example 11. The strength of the threads 735 MPa, elongation at break of 8.1%, maintaining the strength in the node 32,0%, an initial modulus of 20 GPA, the linear density of 1.37 Tex.

Example 13

In the solution of cellulose (100 g)obtained in the conditions of example 11, was dissolved 0,0840 g PVP (2.5 percent). The resulting solution is filtered, Tegaserod and used for molding fiber. Conditions forming volokna determine the deformation and strength properties are also similar to the conditions of example 11.

Fiber strength at break 685 MPA, elongation at break of 9.2%; initial modulus of 19.5 GPA; continued strength in the node of 40.8%; the linear density of 1.37 Tex.

Example 14

100 g of the solution of the cellulose obtained in the conditions of example 11, was dissolved 0,1683 g PVP (5,0%). The solution is filtered, Tegaserod and molded fiber. The resulting fiber is characterized by the strength 576 MPa; elongation at 9.0%; initial modulus 19.2 GPA; continued strength in the node - 40,0%; the linear density of 1.37 Tex.

Example 15

100 g of the solution of the cellulose obtained in the conditions of example 1, dissolved 0,5017 g PVP (10,0%). The solution is filtered, Tegaserod and molded fiber. The resulting fiber is characterized by the strength 457 MPa; elongation at break of 7.9%; initial modulus 19,0 HPa; continued strength in the node - 38,0%; the linear density of 1.37 Tex.

For a better understanding of the results of examples 11-15 are summarized in table 2.

Fiber characterization of sulfite cellulose, modified polyvinylpyrrolidone
Table No. 2
№/№ p/p The composition of the solution
Cellulose - PVP, %
σ, MPa E, HPa ε, % σp, %
11 100,0-0,0 370 19,2 7,0 28,9
12 99,0-1,0 735 20 8,1 32,0
13 97,5-2,5 685 19,5 9,2 40,8
14 95,0-5,0 576 19,2 9,0 40,0
15 90,0-10,0 457 19,0 7,9 38,0

The analysis results are given in table no.2 shows that, as in the case of low-molecular shrimp chitin, modification of the spinning solutions of low-molecular sulfite pulp (SP=220) leads to the increase of deformation and strength characteristics of the fibers obtained from these solutions. The maximum increase in strength characteristics observed at low supplements 1,0-5,0% PVP with M=12 kDa. It is important to note is, in table 1, which also reflected the influence of the molecular weight of PVP on the change of deformation and strength characteristics of the modified chitin fibers, the maximum increase in strength corresponds to PVP with M=12 kDa.

Receiving fibers in the modification of the spinning solution of metal-polymer complex of PVP - Hell

Example 16

Powdered chitin - containing raw materials (crab shells) repeatedly treated with diluted hydrochloric acid, cooled to 4-5°C, washed with water, once treated with a diluted aqueous solution of 5 wt.% caustic soda at 35-45°C, washed with water, an aqueous solution of a synthetic detergent at 35-45°C and pH=11, washed with water, includefoot acetone and dried in vacuum at 60°C. the Selected chitin does not contain ash, protein and has M=180 kDa.

A portion of chitin to 10.1 g pour hot solution to 21.91 g of lithium chloride dissolved in 300 ml of dimethylacetamide (T=80°C), stirred until dissolved, filtered, Tegaserod under vacuum. The resulting solution contains 3.2 wt.% chitin and 7 wt.% LiCl.

The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The precipitation bath - isopropanol, room temperature. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min Obtained hair is but washed with water at a temperature of 85±5°C from lithium chloride (control by silver nitrate) and dried.

The strength of the received thread 645 MPa, an elongation of 7.0%, maintaining the strength in the node 16,0%, the linear density of 1.35 Tex.

Example 17

100 g of the solution of chitin, obtained in the conditions of example 16, with stirring, dissolve 0,00224 g of silver stabilized poly-N-vinyl pyrrolidone, 1.00 wt.% PVP is Hell from contained in the solution of chitin. For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,0320 g PVP-Ad modified chitin solution left overnight to complete the reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless.

The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The solution ekstragiruyut in alcohol precipitation bath - isopropanol, temperature - room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control of silver nitrate) and dried.

The strength of the thread 895 MPa, elongation at break of 8.1%, maintaining the strength in the node 25.0%of the linear density of 1.37 Tex.

Example 18

100 g of the solution of chitin, obtained in the conditions of example 16, with stirring, dissolve 0,0056 g of silver stabilized the Oli-N-vinyl pyrrolidone, 2.5 wt.% PVP is Hell from contained in the solution of the polysaccharide (chitin). For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,0800 g PVP-Ad modified chitin solution left overnight to complete the reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless. The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The solution ekstragiruyut in alcohol precipitation bath - isopropanol, temperature - room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control of silver nitrate) and dried. The strength of the threads 916 MPa, the elongation of 8.0%, maintaining the strength in the node 24,1%, the linear density of 1.37 Tex.

Example 19

100 g of the solution of chitin, obtained in the conditions of example 16, with stirring, dissolve 0,0112 g of silver stabilized poly-N-vinyl pyrrolidone, 5.00 wt.% PVP is Hell from contained in the solution of the polysaccharide (chitin). For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,1600 g PVP-Ad modified chitin solution left overnight to complete the Oia reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless.

The receiving fiber is performed with the use of syringe dispenser and die 1/0,4. The solution ekstragiruyut in alcohol precipitation bath - isopropanol, temperature - room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control of silver nitrate) and dried.

The strength of the thread 884 MPa, elongation at break of 6.7%, maintaining the strength in the node 19.2%, and the linear density 1.38 Tex.

Example 20

100 g of the solution of chitin, obtained in the conditions of example 16, with stirring, dissolve 0,0224 g of silver stabilized poly-N-vinyl pyrrolidone, 10.00 wt.% PVP is Hell from contained in the solution of the polysaccharide (chitin). For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,3200 g PVP-Ad modified chitin solution left overnight to complete the reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless.

The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The solution ekstragiruyut in alcohol precipitation bath - isoprop the ol, the temperature of the room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control of silver nitrate) and dried. The strength of the thread 845 MPa, elongation at break of 6.7%, maintaining the strength in the node of 18.5%, the linear density of 1.40 Tex.

Example 21

100 g of the solution of chitin in the conditions of example 16 dissolved under stirring 000269 g of silver stabilized poly-N-vinyl pyrrolidone, 12,00 wt.% PVP is Hell from contained in the solution of the polysaccharide (chitin). For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,3840 g PVP-Ad modified chitin solution left overnight to complete the reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless.

The receiving fiber is performed with the use of syringe dispenser and die 1/0,4. The solution ekstragiruyut in alcohol precipitation bath - isopropanol, temperature - room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control of silver nitrate) and dried.

Strength recip is authorized threads 805 MPa, the elongation of 6.0%, maintaining the strength in the node of 13.7%, the linear density of 1.40 Tex.

Example 22

100 g of the solution of chitin, obtained in the conditions of example 16, with stirring, dissolve 0,03136 g of silver stabilized poly-N-vinyl pyrrolidone, 14,00 wt.% PVP is Hell from contained in the solution of the polysaccharide (chitin). For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,4480 g PVP-Ad modified chitin solution left overnight to complete the reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless.

The receiving fiber is performed with the use of syringe-dispenser and die 1/0,4. The solution ekstragiruyut in alcohol precipitation bath - isopropanol, temperature - room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control of silver nitrate) and dried. The strength of the thread 709 MPa, an elongation of 5.0%, maintaining the strength in the node of 8.9%, the linear density of 1.42 Tex.

Example 23

The chitin solution containing fine silver and obtained under the conditions of example 17, ekstragiruyut in alcohol precipitation bath - ethanol, the rate is temperature - room. The shaping of the fiber is performed with the use of syringe-dispenser and die 1/0,4. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min, the Fiber is rinsed with water at a temperature of 85±5°C from lithium chloride (control of silver nitrate) and dried. The strength of the thread 886 MPa, elongation at break of 8.1%, maintaining the strength in the node 25,1%, the linear density of 1.37 Tex.

The results of these examples are summarized in table No. 3.

Deformation-strength characteristics of composite fibers from crab chitin containing highly dispersed silver
Table 3
№/№ examples The composition of the spinning solution, wt.% Performance fibers, monofilament. Filler-1/0,4
chitin LiCl PVP-Ag The contents of Hell, Linear density, Tex The tensile strength, MPa Elongation at break, % Strength in the node % from source
16 3,2 7,00 0,00 0,00 1,35
17 3,2 7,00 1,00 0,07 1,37 895 8,1 25,0
18 3,2 7,00 2,50 0,17 1,37 916 8,0 24,1
19 3,2 7,00 5,00 0,38 1,38 884 6,7 19,2
20 3,2 7,00 10,00 0,70 1,40 845 6,7 18,5
21 3,2 7,00 12,00 0,84 1,40 805 6,0 13,7
22 3,2 7,00 14,00 0,97 1,42 709 5,0 8,9
23* 3,2 7,00 1,00 0,07 1,37 886 8,1 25,1
* - Coagulant - ethanol

Getting polyfilament threads

Example 24

The chitin solution containing fine silver, obtained in the conditions of example 18, ekstragiruyut into the precipitation bath through the die plate 300/0,08 in isopropanol at room temperature. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control isotonik the th silver), cooled, treated with acetone and dried.

The strength of the thread 641 MPa (46,8 CN/Tex), an elongation of 8.0%, maintaining the strength in the node to 68.0%, the linear density of 13.7 Tex.

Example 25

The chitin solution containing fine silver, obtained in the conditions of example 19, ekstragiruyut into the precipitation bath through the die plate 300/0,08 in isopropanol at room temperature. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cooled, treated with acetone and dried.

The strength of the filament 601 MPa (43,6 CN/Tex), an elongation at break of 6.9%, maintaining the strength in the node 69,8%, the linear density of 13.8 Tex.

Example 26

Bacterial cellulose Inkluderet acetone, dried in vacuum at 60°C to constant weight. A portion of the cellulose 9,17 g (3%) pour on hot (80°C) solution to 21.91 g LiCl (7%) in 300 ml of dimethylacetamide. Mix until dissolved, filtered, Tegaserod under vacuum. The obtained spinning solution containing 3.0 wt.% bacterial cellulose and 7 wt.% LiCl.

The receiving fiber is performed with the use of syringe-dispenser and die 300/0,08. The precipitation bath is isopropanol, the temperature of the room. Plastification and premiwn the baths I - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cooled, treated with acetone and dried.

The strength of the threads 734 MPa, elongation at break of 7.2%, maintaining the strength in the node 41,1%, the linear density of 1.36 Tex.

Example 27

100 g of the solution of bacterial cellulose obtained in the conditions of example 20, with stirring, dissolve 0,00560 g of silver stabilized poly-N-vinyl pyrrolidone, 2.5 wt.% PVP is Hell from contained in the solution of the polysaccharide (cellulose). For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,0800 g PVP-Ad modified chitin solution left overnight to complete the reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless.

Die 300/0,08. The precipitation bath - isopropanol, room temperature. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cooled, treated with acetone and dried.

The strength of the thread 868 MPa (63,4 CN/Tex), UDL is out at break of 8.5%, maintaining strength in the node 60,0%, the linear density of 1.37 Tex.

Example 28

Cotton Linter containing no wax, remove residual lignin by boiling in an aqueous solution of sodium hydroxide (5%) and sodium thiosulfate (20%). Next Linter washed with distilled water, wring out excess moisture, includefoot acetone and dried in vacuum at 60°C to constant weight.

A portion of purified cotton Linter 9,17 g (3%) pour on hot (80°C) solution to 21.91 g LiCl (7%) in 300 ml of dimethylacetamide. Mix until dissolved, filtered, Tegaserod under vacuum. The obtained spinning solution containing 3.0 wt.% cellulose and 7 wt.% LiCl.

The receiving fiber is performed with the use of syringe-dispenser and die 300/0,08. The precipitation bath is isopropanol, the temperature of the room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cooled, treated with acetone and dried.

The strength of the threads 618 MPa (44,8 CN/Tex), an elongation of 5.0%, maintaining the strength in the node of 40.8%, linear density 1.38 Tex.

Example 29

100 g of the solution of cotton Linter, obtained in the conditions of example 28, with stirring, dissolve 0,00560 g of silver, a hundred is alizirovannoj poly-N-vinyl pyrrolidone, 2.5 wt.% PVP is Hell from contained in the solution of the polysaccharide (cellulose). For stabilization of silver is used to PVP with M=12 kDa. The content of the Ad in the composition PVP Hell is 7%. After dissolution 0,0800 g PVP-Ad modified solution of cellulose leave overnight to complete the reaction of chelation. About the end of the process is judged by the bleaching system - brown solution becomes colorless. The solution is filtered, Tegaserod and get spinning solution to form fibers.

The receiving fiber is performed with the use of syringe-dispenser and die 300/0,08. The precipitation bath is isopropanol, the temperature of the room. Plastification and rinsing baths - distilled water with a temperature of 50°C. the Rate of fiber - 3 m/min. and the resulting fiber is washed with water at a temperature of 85±5°C from lithium chloride (control on nitrate silver), cooled, treated with acetone and dried. The strength of the yarn 911 MPa (65,1 CN/Tex), an elongation of 5.5%, maintaining the strength in the node 59,2%, the linear density of 1.40 Tex. The results of examples 24-29, get polyfilament threads (used filler 300/0,08) from solutions of various polysaccharides (chitin, cellulose cotton Linter and bacterial cellulose) to better understand summarized in table No. 4.

Deformation-strength characteristics of composite polysaccharide fibres, containing finely dispersed silver
Table 4
№/№ Examples* The composition of the spinning solution, wt.% Performance fibers. Filler - 300/0,08
Policy-kharid LiCl PVP-Ag The content of Ag,
wt.%
Linear density, Tex The tensile strength, MPa Elongation at break, % Strength in the node % from source
24 3,2 7,00 2,50 0,17 1,37
25 3,2 7,00 5,00 0,38 1,38 601 6,9 69,8
26 3,0 7,00 0,00 0,00 1,36 734 7,15 41,1
27 3,0 7,00 2,50 0,17 1,37 868 8,5 60,0
28 3,0 7,00 0,00 0,00 1,38 618 5,0 40,8
29 3,0 7,00 2,50 0,17 1,40 911 5,5 59,2
* examples: 24, 25 - crab chitin; 26 and 27 - bacterial cellulose;
28 and 29 - cellulose cotton Linter.

Obtaining films carried out by the method of irrigation diluted spinning solution of a polysaccharide on a drum or a substrate with subsequent sedimentation, washing water and drying. Powder materials obtained by grinding the grain.

The method of obtaining the polysaccharide fibers for the manufacture of materials, characterized by the fact that 2.4 to 4.0 wt.% the polysaccharide solution in dimethylacetamide containing 4,56-10.00 wt.% lithium chloride, add 1.0 to 5.0 wt.% poly-N-vinylpyrrolidone (PVP) with molecular weight 8-35 kDa or metal complex - fine silver, stabilized poly-N-vinyl pyrrolidone in such a quantity that the content of fine silver in relation to the dissolved polysaccharide in the spinning solution is from 0.07 to 0.87 wt.%, when this mass ratio of polysaccharide: metal-polymer complex is 88,0-a 99.0:1.0 to 12 wt.%, the mixture is intensively stirred, stand, filter, Tegaserod and the resulting spinning solution at room temperature ekstragiruyut in alcohol precipitation bath, which use water-soluble aliphatic C2and C3alcohols, then processes the received fiber plastification and washing baths and dried.

 

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