RussianPatents.com
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Method of making heat-resistant concrete. RU patent 2374209. |
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FIELD: chemistry. SUBSTANCE: invention relates to the industry of construction materials and can be used in making construction objects and structures from heat-resistant concrete. The method of making heat-resistant concrete involves batching filler and binder components, stirring them, moulding objects and hardening, with subsequent ageing. The filler used is waste ash-slag mixture from Irkutsk thermal power plant 6 in Bratsk with packed density ρ=1250 to 1330 kg/m3, moisture 3 to 4%, consisting of 20 to 47% broken slag with particle size of 5 mm and 80 to 53% slag sand with fineness modulus of 4.41 to 3.57, with the following ratio of fractions, %: 5 mm fraction - 20.0 to 47.0, 2.5 mm fraction - 10.0 to 26.6, 1.25 mm fraction - 11.0 to 11.2, 0.63 mm fraction - 9.0 to 23.0, 0.315 mm fraction - 2.0 to 9.0, 0.14 mm fraction - 7.8 to 11, less than 0.14 mm fraction - 2.2 to 10. Ash alkaline binder is used, consisting of field I flue ash, obtained from burning brown Kansko-Achinsky coal at thermal power plant 7 in Bratsk Irkutsk region, and liquid glass from multitonnage wastes from ferrosilicon production at the ferro-alloy-microsilica Bratsk factory with packed density of 230 to 245 kg/m3 and containing fine crystalline graphite particles and β-modification of silicon carbide in amount of 10 to 13%, with silica modulus n=1 and density ρ=1.33-1.41 g/cm3, with the following ratio of components, wt %: said flue ash 17.2 to 40.3, said liquid glass 19.8 to 31.2, said slag sand 10.3 to 24.1, said broken slag 27.2 to 41.0. Objects are moulded at pressure 1 to 5 MPa. Solidification takes place in a stream treatment chamber at 80°C in a 2+3+3+3 hour mode with subsequent holding steamed objects from which forms have been removed for 30 to 60 days at ambient temperature of 20 to 25°C. EFFECT: increased heat resistance of concrete. 1 ex, 1 tbl
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Composition and method of making unfired quartzite heat-resistant concrete / 2374202 Invention relates to the industry of construction materials and can be used in making objects from quartzite heat-resistant concrete, obtained without precalcination 1. The composition for making unfired quartzite heat-resistant concrete contains, wt %: quartzite filler 70 to 91, fine quartzite 6 to 20, sodium silicate lumps in form of nanoparticles 1 to 4, fine dolomite 2 to 6, water in terms of B/T 0.12 to 0.14. The method of making unfired quartzite heat-resistant concrete from the said composition involves converting sodium silicate lumps into nanoparticles through dehydration dispersion of hydrated sodium silicate lumps finely ground to specific surface area of 2500 to 3000 cm2/g at temperature ranging from 200 to 600°C, mixing quartzite filler, fine quartzite and dolomite with addition of an aqueous mixture of sodium silicate lumps in form of nanoparticles at temperature ranging from 80 to 90°C while stirring, and then water at temperature ranging from 80 to 90°C, stirring the obtained mixture, moulding objects from the mixture and treatment of the object with thermal shock at temperature ranging from 250 to 300°C for 1 to 2 hours. |
Method for production of construction mortar / 2373171 Method includes two stages with application of mineral filler, plasticising additive, sand, water and binder. At the first stage mix is made of mineral filler, plasticising additive, sand and water, with the following ratio of components, wt %: mineral filler 14-30; plasticising additive 0.05-1; sand 60.95-85; water 14-25 over 100%. At the second stage binder is added to the produced mix and mixed at the following ratio, wt %: specified mix (without water) 65-91, binder 9-35. |
Methods and systems for production of heat resistant accelerant suspension and addition of accelerant suspension into aqueous dispersion of calcined gypsum after mixer / 2373170 Method includes introduction of heat-resistant accelerant and liquid medium into the first mixing device, their mixing to make suspension of heat-resistant accelerant. Aqueous suspension of calcined gypsum is produced in the second mixing device. Aqueous dispersion is loaded from the second mixing device into drain apparatus. Suspension of heat-resistant accelerant is brought from the first mixing device into drain apparatus. Method is realised with the help of system for production of heat-resistant accelerant, which comprises source of heat-resistant accelerant, source of liquid medium, the first mixing device, at the same time sources are functionally connected to the first mixing device, the second mixing device, besides, drain apparatus is functionally connected to outlet of the second mixing device, injection device. Moreover, the first mixing device and drain apparatus are functionally connected to injection device. |
Non-sparking double-layer tile and method of making said tile / 2371415 Invention relates to industrial construction materials, and more specifically to double-layer structures and method of making such structures, particularly non-sparking double-layer tiles, meant or covering floors in category A and B fire safety buildings. The non-sparking double-layer tile is in form of a concrete monolithic body with a face layer, which has a regular or irregular geometrical shape, where material for both layers is a mixture, used in semi-dry state, containing, wt %: composition of the mixture of the base layer: portland cement of at least grade 500 DO 20.55 to 22.78, construction sand with particle size 5 mm with fineness modulus of not less than 2.4 72.89 to 75.34, Poliplast MB-1 0.20-0.30, water - the rest; composition of the mixture of the face layer: portland cement of at least grade 500 DO 23.98 to 26.19, limestone in form of sand from siftings from crushing sedimentary rocks with strength grade of at least 400 with particle size 2 to 4 mm and fineness module of not less than 2.4 69.84-71.94, Poliplast MB-1 0.23 to 0.30, water - the rest, where the face layer has thickness of not less than 10 mm. The method of making the said tile involves preparation of each of the said mixtures with moisture content of 6-8% in mixers by successive loading the given filler, additive, portlant cement, stirring dry components for 30 to 60 s, then, while stirring, adding water and continue to stir the mixture for the base layer for 30 to 40 s, and the mixture for the face layer - for 2 minutes, placing the mixture for the base layer into a mould, preliminary compacting with light vibration or ramming without vibration, placing the mixture for the face layer on top of the compacted base layer, final compacting with vibrocompression for 20 to 23 s of the said mixtures and solidification in a steam curing chamber at temperature of 40°C, moisture 95 to 100 % and rate of increase and decrease of temperature not more than 25°C/h. Invention is developed in subclaims. |
Concrete mixture / 2371414 Invention relates to concrete mixture composition, and can be used in the industry of construction materials and in making concrete objects and monolithic construction. The concrete mixture, obtained by mixing cement, sand and clay slurry in water, is treated with ultrasound with frequency of 110 kHz for 14 hours. Cement and sand are then added to the mixture in the following ratio of components, wt %: cement 18 to 29, sand 58 to 72, clay 0.4 to 0.7, water - the rest. |
Method of preparing concrete mixture / 2371412 Invention relates to a method of producing concrete mixture with plasticiser additives and can be used in precast reinforced concrete and in monolithic construction. In the method of preparing concrete mixture, involving pre-activation of part of the calculated amount of cement with a superplasticiser and subsequent mixture with the remaining part of the cement, filler and water, activation is done by stirring in aqueous medium with water-to-cement ratio of 0.5 to 1.0 for 40 to 45 minutes. The cement part makes up 10% of the calculated amount, and the superplasticiser is taken in amount of 1% of this part of cement in terms of dry substance. |
Method of making light concrete products with organic filler / 2370475 Invention relates to construction industry and chemistry, and more specifically to making light concrete products with organic filler, which is mainly wooden. The method of making light concrete products with organic filler, which is mainly wooden, involves mixing crushed organic filler with cement, electrolyte and water, moulding the product, electro-stabilisation with direct current in pulses with alternating polarity with stoppage of not less than 2 minutes before each polarity change for a period of not less than 45 minutes, holding the product until structural strength gain. Organic filler is first mixed for 1.5-2.5 minutes with water and electrolyte solution. Cement is then added and the mixture is stirred for 1.5-2.5 minutes. Electro-stabilisation is done in a concrete form, working surfaces of which are electrodes, at temperature of the mixture not above 35°C, with current density of 1 A/m2 per 1 cm of the thickness of the product in pulses with alternating polarity with duration of 3 minutes. After structural strength gain of the product and finishing work, outer surfaces of the product are hydrophobised. |
Process plant to produce composite cementing materials with reduced carbon dioxide release / 2370474 Proposed process plant comprises hopper for Portland cement, hopper for fly ash or other type of additional materials, and hopper for cement kiln dust, or other type of additional materials, and polymer addition storage device. It comprises also proportioning devices, mixing devices, grinding devices and unloading devices. Proposed process plant differs from known designs in that it incorporates grinding assembly (6) intended for preliminary grinding of additional materials and grinding assembly (9) intended for preliminary grinding of Portland cement. Note here that behind aforesaid assemblies (6, 9) installed is grinding device (13) to grind preliminary ground components. Note also that aforesaid assemblies (6, 9) can be operated in open or closed cycle. |
Raw mixture and method of manufacturing flat and corrugated sheet therefrom / 2369576 Raw mixture includes, as the bonding agent, quick-hardening cement M500 - 25-30%, ash after bituminous coals have been burnt - 25-35%, microsilica after silicon alloys have been smelted - 10-12%, complex additive "Relamix Type 2" for concretes and solutions - 0.6-0.8%, and mountain sand containing 10-15% of garnet minerals is the rest. The method involves pre-mixing of raw mixture till liquid mass is obtained, its laying on a tray, and drying. At that, on the first layer of pre-mixed raw mixture there laid is mesh reinforcement made from high-strength strands, and one layer of anhydrous or hemihydrate plaster is applied in quantity of 50-100 gram to one square metre of pre-mixed mixture. The second layer of pre-mixed raw mixture is laid on it, and it is subject to packing, hardening and drying processes. |
Binding material (cement, lime and gypsum) activation method of building products / 2366510 Binding material (cement, lime, gypsum) activation method of building products involves obtaining cement-air mixture in the spraying chamber, supply thereof to the charging chamber, where monopolar ionisation and shaking is performed. The chamber is made from dielectric material and equipped with coaxial electrodes which are installed vertically and perform shaking with electromagnetic field. Vertical electrodes are made of coaxially located dielectric tubes; in-parallel connected conductors equipped with insulation are arranged in the centre. Conductors are connected in rows and in series to three-phase alternating voltage supply and alternating electric field is created. Between the tubes the electrodes are made in the form of a spiral wound on an internal tube, and they are connected in pairs and in series to the other alternating voltage supply. Spiral electrodes provide ionisation, and electrodes located in the centre create alternating electromagnetic field intensifying shaking and mixing of ionised cement-air mixture owing to eddy currents as well as to electrode vibrations determined by their electromagnetic interaction. |
Composition and method of making unfired quartzite heat-resistant concrete / 2374202 Invention relates to the industry of construction materials and can be used in making objects from quartzite heat-resistant concrete, obtained without precalcination 1. The composition for making unfired quartzite heat-resistant concrete contains, wt %: quartzite filler 70 to 91, fine quartzite 6 to 20, sodium silicate lumps in form of nanoparticles 1 to 4, fine dolomite 2 to 6, water in terms of B/T 0.12 to 0.14. The method of making unfired quartzite heat-resistant concrete from the said composition involves converting sodium silicate lumps into nanoparticles through dehydration dispersion of hydrated sodium silicate lumps finely ground to specific surface area of 2500 to 3000 cm2/g at temperature ranging from 200 to 600°C, mixing quartzite filler, fine quartzite and dolomite with addition of an aqueous mixture of sodium silicate lumps in form of nanoparticles at temperature ranging from 80 to 90°C while stirring, and then water at temperature ranging from 80 to 90°C, stirring the obtained mixture, moulding objects from the mixture and treatment of the object with thermal shock at temperature ranging from 250 to 300°C for 1 to 2 hours. |
Raw mixture for making heat-resistant concrete / 2374201 Invention relates to production of construction materials and can be used in construction industry when making objects and structures from heat-resistant concrete. The raw mixture for making heat-resistant concrete contains, wt %: 36.83 to 64.51 filler - siftings from crushing diabasic lumps on crushed rock with particle size from 0 to 5 mm with ρpack=1590 kg/m3 and moisture of 1 to 2% with the following ratio of fractions, %: 5 mm fraction - 55.0, 2.5 mm fraction - 26.0, 1.25 mm fraction - 6.7, 0.63 mm fraction 1.7, 0.315 mm fraction - 3.3, 0.14 mm fraction - 5, less than 0.14 mm fraction - 2.3, and binder, consisting of field I flue ash with ρpack=800-850 kg/m3 and sieve No.008 residue - 6.7%, 20.41 to 40.72 and liquid glass, made from multitonnage ferrosilicon production wastes from the ferro-alloy - microsilica Bratsk factory with ρpack=215-220 kg/m3 and containing fine grained crystalline impurities in form of carborundum and graphite in amount of 8 to 10%, with silica modulus n=1-1.5 and density ρ=1.33-1.34 g/cm, 13.98 to 27.17. |
Raw mixture for making heat-resistant ash-slag concrete / 2374200 Invention relates to the industry of construction materials and can be used in making structures and objects from heat-resistant concrete based on ash-slag filler and allows for efficient use of multitonnage industrial wastes. The raw mixture for making heat-resistant ash-slag concrete contains, wt %: 35.0 to 60.0 filler - dump ash-slag mixture from Irkutsk thermal power plant 6 in Brask, from burning brown coal from KATEK Irsh-Borodin open-pit coal mine with packed density of the ash-slag mixture ρpack=1350-1400 kg/m3, consisting of 10% ash and 90% slag, with particle size from 0.315 to 5.0 mm and moisture from 2 to 3% with the following fractions in the given ratios, %: 5 mm fraction - 22.44, 2.5 mm fraction - 29.56, 1.25 mm fraction - 12.44, 0.63 mm fraction - 25.56, 0.315 mm fraction - 10.0, and binder from flue ash from burning brown coal from Kansko-Achinsky thermal power plant 7, Bratsk field 1 with ρpack=800-850 kg/m3 and sieve No.008 residue - 6.7%, 17.8 to 38.9, and liquid glass from wastes from production of ferrosilicon at the Bratsk ferro-alloy - microsilica production factory with ρpack=230-245 kg/m3 and containing fine grained crystalline impurities in form of graphite and β-carborundum in amount ranging from 10 to 13%, with silica module n=1 and density ρ=1.32-1.35 g/cm3, 20.0 to 30.2. |
Liquid glass paste / 2372307 Invention is related to compositions of liquid glass pastes, which may be used for application onto surface of reinforced concrete wall panels. Liquid glass paste comprises the following components, wt %: liquid glass 70.5-73.5; quartz sand 9.5-10.0; crushed glass 16.0-19.0; mineral fiber cut in pieces of 2-7 mm - 0.5-1.0. |
Thermal insulating mixture / 2370468 Invention relates to construction materials and can be used for making products meant for thermal insulation of thermal furnace units and power equipment with operation temperature of up to 1150°C. The thermal insulating mixture, containing liquid glass, granulated blast furnace slag, Cambrian clay, crushed glass, shard, stone screening dust and dolomite, contains liquid glass of density 1.4-1.5 g/cm3, granulated blast furnace slag M"кр"=2.0-2.8, Cambrian clay, crushed glass, shard , stone screening dust and dolomite in the following ratio of components, wt %: said liquid glass 30.5-37.0, said granulated blast furnace slag 45.0-48.0, Cambrian clay 12.7-15.0, crushed glass 0.7-0.9, shard 1.0-1.2, stone screening dust 1.8-2.2 and dolomite 1.8-2.2. |
Heat-resistant concrete / 2366632 Heat resistant concrete contains the following components, wt %: liquid glass 28-30, non-fractioned scorified fireclay scrap with grain size from 0.01 to 20 mm 45-47, finely ground fireclay 5-8, ferrochrome slag 1-3, neutralised galvanic slag 2-3, crushed breakage of autoclave foam concrete with particle size of less than 1 mm 11-17. |
Composition for production of porous filler / 2361831 Composition for production of porous filler contains the following components, wt %: liquid glass with density of 1.45-1.53 g/cm3 45-65, sodium chloride 1-5, montmorillonite clay 15-20, salt wastes of secondary treatment of aluminium-containing slags and scrap with Na2CO3 content of 19-20% - 19-30. |
Method for manufacture of granulated filler for heat insulation material / 2360878 Method for manufacture of granulated filler for heat insulation material includes preparation of raw mix based on liquid glass and finely dispersed filler by mixing, shaping of spherical granules, drying and swelling. Shaping of granules is carried out with aeration method with further maintenance in coagulating medium - 20% solution of calcium chloride, at the temperature of 20-50°C for 5-30 minutes. Drying is carried out at the temperature of 65-80°C for 5-10 minutes, swelling - at the temperature of 500-700°C for 1-2 minutes. |
Binder for fibrous materials / 2352538 Invention is related to the field of fibrous materials production on the basis of fire-resistant fibers used for manufacture of heat insulation, soundproof and filtering products. Binder for fibrous materials contains the following components, wt %: Siliceous "КЗ-ТМ" 10-90, sterol-acryl emulsion "Рузин 14 ГМ" 10-90, at the ratio of Siliceous and sterol-acryl emulsion density equal to 0.9-1.1. |
Composition and method of obtaining foam silicate material / 2346906 Invention concerns construction material production, particularly manufacturing of high-performance noncombustible heat insulation materials based on liquid glass and natural silicates. Composition for foam silicate material includes, wt %: liquid glass 70-90; filler 5-25; saturated CaCl2 and AlCl3 solution 3-5. Method of obtaining foam silicate material involves mixing of liquid glass with fine filler in a mixer, granulation of obtained mix in calcium chloride CaCl2 solution, granule drying, granule placement in metal mould and boiling in closed mould vessel in furnace to obtain material with given dimensions. Granulation is performed by dipping the mix through separation funnel into saturated solution of CaCl2 additionally including aluminium chloride AlCl3, and tempering of mix in solution for 20 minutes, drying is performed after filling mould, in drying chamber at 60°C for 40 minutes, boiling is performed in furnace at 350-380°C for 1 hour at the described component ratio. |
Raw mixture for making heat resistant concrete / 2374203 Invention relates to a composition of raw mixture for making heat-resistant concrete. The raw mixture for making heat-resistant concrete contains, wt %: aluminium-chromium phosphate binder 15 to 18, electromelted corundum 18 to 26, technical alumina 37 to 41, blast-furnace slag 9 to 15.5, wastes from limestone sawing 4 to 10, mixture of silicon and sodium nanoparticles SiO2 and Na2O 1.5 to 2.5. |
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