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Long-chain alkylphosphonic acids as soft steel corrosion inhibitors and their production

Long-chain alkylphosphonic acids as soft steel corrosion inhibitors and their production
IPC classes for russian patent Long-chain alkylphosphonic acids as soft steel corrosion inhibitors and their production (RU 2337914):
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Invention relates to new biologically active phosphonate compounds. Invention describes phosphonate compound of the formula:

FIELD: chemistry.

SUBSTANCE: invention relates to phosphoroorganic chemistry, namely, to method of obtaining long-chain alkylphosphonic acids, possessing anticorrosion activity, based on α-olefins of industrial fraction C16-C18 and C20-C26. Invention can be applied for protection of pipelines, reservoirs, construction metallic structures, equipment for extraction, transportation and processing oil and gas, in metal processing. Long-chain alkylphosphonic acids are obtained by interaction of α-olefins of industrial fraction C16-C18 and C20-C26 with O,O-dimethylphosphorous acid in molar ratio 1:(1.0-2.0) in presence of benzoyl peroxide in amount of 1.0-5.0% of weight of dimethylphosphorous acid at 110-150°C during 10-12 hours in absence of solvent with further hydrolysis of intermediate higher O,O-dimethyl(alkyl) phosphonates with hydrochloric acid with heating, obtaining target product which represents mixture of long-chain alkylphosphonic acids.

EFFECT: elaboration of novel method of obtaining mixture of alkylphosphonic acids and soft steel corrosion inhibitor.

2 cl, 1 tbl, 3 ex

 

The invention relates to organophosphorus chemistry, namely long-chain alkylphosphonium acids of General formula (Ia, b)having anti-corrosion activity and obtained on the basis of α-olefins industrial fractions of C16-C18and C20-C26

where alkyl = CnH2n+1n=16, 18 (a),

n=20, 22, 24, 26 (b).

The invention can be used in various industries, in particular, for the protection of pipelines, tanks, construction of metal structures, equipment for production, transportation and refining of oil and gas in the metal.

Lower analogues offer long-chain alkylphosphonic acids derived from olefins With6-C10used as wetting, detergent, softener, binding agents, lubricating oil additives (Pudovik A.N., Guryanov IV, Ishmaeva MET the Reactions of addition of phosphorus-containing compounds with a mobile hydrogen atom. // Response and methods of the study of organic compounds / edited Baizakskoe, Elecronica, Shemyakin, LNA, kN. 19. / Chemistry. - M., 1968. - 848 S.)

The lowest known alkylphosphonate acid, obtained by the interaction of phosphorous acid with an individual monoolefins (hexene-1, cyclohexene, octene-1, mission-1) in the presence of the lane is xida benzoyl at the boiling point of the olefin (C.E. Griffin, Wells H.J. // J. Org. Chem. 1959. V.24. P.2049; C.E. Griffin // J. Org. Chem. 1960. V.25, N3. - P.665-666). However, the yields of target alkylphosphonic acids low (18-23%), which is associated with the formation of telomeres as by-products in the secondary accession primary alkylphosphonic acids on the double bond C=C olefins. Thus, the path to alkylphosphonium acids by direct phosphorylation of olefins phosphorous acid difficult.

Known to produce O,O-dialkylated esters alkylphosphonic acids by reaction of the radical joining O,O-dialkylphosphorous acids to olefins (Pudovik A.N., Konovalov, I. // Joh. 1959. T. No. 10. S-3346; Stiles A.R., W.E. Vaughan, Rust F.F. // J. Am. Chem. Soc. 1958. V.80. N3. P.714-716; patent GB 694772, publ. 29.071953), (patent GB 660918, publ. 14.11.1951, patent US 4108889, publ. 19.11.1976). O,O-dialkyl ethers alkylphosphonic acids used to obtain the corresponding alkylphosphonic acids by hydrolysis with hydrochloric acid (patent GB 660918, publ. 14.11.1951) or treatment of such esters anhydrous chloride or hydrogen bromide, followed by hydrolysis of the resulting chlorine - or Broman-hydrides alkylphosphonic acids (patent US 4108889, publ. 19.11.1976).

However, in the literature no information about obtaining long-chain alkylphosphonic acid-based phosphorylation α-olefins industrial fractions of C16-C18and C20-C26and the x application as corrosion inhibitors of steel. The problem of developing an efficient method of processing into useful products industrial high α-olefins, obtained from fractions of hydrocarbons in refinery, currently in our country is important due to the accumulation of a huge number of these α-olefins, low reactivity and not finding to date, the rational use to create commercial products.

The technical result - the possibility of recycling industrial factions α-olefins C16-C18and C20-C26in alkylphosphonic acid.

Technical result is achieved by the proposed method to obtain mixtures of long-chain alkylphosphonic acids of General formula (1A,b) on the basis of a-olefins industrial fractions of C16-C18or20-C26

alkyl = CnH2n+1n=16, 18 (a), n=20, 22, 24, 26 (b).

The invention consists in the fact that α-olefins industrial fractions With16-C18or20-C26(THE 2411-067-05766801-97 and THE 2411-068-05766801-97 production of OJSC "Nizhnekamskneftekhim"), subject to interaction with O,O-dimethylphosphoric acid in a molar ratio of 1:(1.0-2.0) in the presence of benzoyl peroxide in the amount of 1.0-5.0% by weight of O,O-dimethylphosphoric acid at 110-150°is for 10-12 h with stirring in the absence of solvent, followed by hydrolysis of the intermediate high O,O-dimethyl(alkyl) phosphonates hydrochloric acid at 100-110° C for 6-9 hours under stirring, followed by evaporation of the reaction mixture to obtain a solid product containing a mixture of long-chain alkylphosphonic acids C16H33P(O)(OH)2and C18H37P(O)(OH)2or mix With20H41P(O)(OH)2With22H45P(O)(OH)2With24H49P(O)(OH)2and C26H53P(O)(OH)2respectively. For the synthesis of target products of intermediate O,O-dimethyl(alkyl)phosphonates can not be cleaned, which increases the adaptability of the proposed method of obtaining long-chain alkylphosphonic acids (I)which have been tested for corrosion activity without treatment.

Conducted gas chromatographic analysis of the composition of the starting olefins industrial fraction C16-C18shows that this fraction contains only hydrocarbons with an even number of carbon atoms, and the total olefin content of the rows With16and C18is 98%. In the fraction of C16-C18there are 2 Bush peaks with retention times 9.67-10.40 min composition C16with the mass number 222 and 12.01-12.68 min composition C18with the mass number 252. The ratio of the peaks of olefins with masses of C16and C18is 3:2. According to the chromatograms and mass spectra established that the total content of α-olefins in the fraction of C16-C1 is 80%. According to NMR spectra1H General content α-olefins in the fraction of C16-C18is not less than 82%. The rest falls on the olefins with internal connection C=C.

Mass distribution in the gas chromatograms of fraction C20-C26shows that this fraction contains mainly olefins series C20With22With24and C26in the ratio of 48.6:21.0:14.6:8.6%. The rest falls on the olefin series C18and C28. According to NMR spectra1N the total content of α-olefins in the fraction of C20-C26not less than 85%. Thus, a significant content of α-olefins in fractions of C16-C18and C20-C26leads to a high yield of the target products.

The invention is illustrated by the following examples.

Example 1. Long-chain alkylphosphonate acid (1A) on the basis of the reaction α-olefin fraction C16-C18with O,O-dimethylphosphoric acid in a 1:1 ratio.

A mixture of 33.5 g (140.0 mmol) of olefins industrial fraction C16-C18, 15.5 g (140.9 mmol) of O,O-dimethylphosphoric acid and 0.4 g (1.7 mmol, 2.6% by weight of O,O-dimethylphosphoric acid) of benzoyl peroxide is heated 10-12 hours at 130-140°under stirring. The mixture is washed with water, the organic layer is separated and evaporated in vacuum. Unreacted olefins, Otho Aut of the residue in a vacuum. In the remainder receive 33.6 g of solid, which was diluted with 70 ml of concentrated hydrochloric acid and heated 6-8 h under stirring at 100-110°C. the Solution is evaporated in vacuum. In the remainder receive 27.3 g (81%) solid alkylphosphonic acids (Ia) with TPL 60°C, acid number 139. IR spectrum (KBr, νcm-1): 2921, 2852 ν (CH3as, s; CH2as, s); 2750 cf. W, 2738 cf. W ν (O-N); 2298 O. cf. W2γ (HE); 1720 Ms. O. W, 1640 cf. PU W δ (HE); 1129 O. S. W ν (P=O); 1000 O. ν [R-O(N)]. An NMR spectrum1H (600 MHz, CDCl3the mixture of homologues and isomers, δ, ppm, J, Hz): 0.85 (t, 3H, CH3C,3JHH7.1); 1.28 [m, 28N, (CH2)14CF; N, C(CH2)15CF]; 1.39-1.76 (m, 2H,-CH2R); 9.21 [ush. m; 2H, P(OH)2]. An NMR spectrum31P (C6H6that δP, ppm): 37.1. Mass spectrum (ES)m/z (IRel, %): 306.3 [M]+(13) and 334.3 [M]+(5).

Found, %: C 64.71; H 11.61; P 9.37. C16H35About3P and C18H39O3R.

Calculated, %: C 62.60 and 64.60; H 11.54 and 11.78; P 10.11 and 9.26. M 306.3 and 334.4.

Example 2. Long-chain alkylphosphonate acid (Ia) on the basis of the reaction α-olefin fraction C16-C18with O,O-dimethylphosphoric acid in the ratio 1:2.

A mixture of 100.0 g (419.5 mmol) of olefins industrial fraction C16-C18, 87.3 g (793.6 mmol) of O,O-dimethylphosphoric acid and 0.9 g (6.2 mmol, 1.0% by weight of O,O-dimethylphosphate to the slots) of benzoyl peroxide is heated for 12 h at 110-120° With under stirring. The mixture is washed with water, the organic layer is separated and evaporated in vacuum. In the remainder receive 120.5 g of solid, which was diluted with 250 ml of concentrated hydrochloric acid and heated for 8 h under stirring at 100-110°C. the Solution is evaporated in vacuum. In the remainder receive 110.5 g (87%) solid alkylphosphonic acids (Ia) with TPL 59-61°C. Data IR, NMR1H,31P and mass spectra correspond to the spectra of the reference compound (Ia)obtained in example 1.

Found, %: C 63.55; N, 11.56; P 9.77. With16H35About3R & s18H39About3R.

Calculated, %: C 62.60 and 64.60; H 11.54 and 11.78; P 10.11 and 9.26. M 306.3 and 334.4.

Example 3. Long-chain alkylphosphonate acid (IB) on the basis of the reaction α-olefin fraction C20-C26with O,O-dimethylphosphoric acid in a 1:1 ratio.

The mixture 146.5 g (454.3 mmol) of olefins industrial fraction C20-C26, 50.0 g (454.5 mmol) of O,O-dimethylphosphoric acid and 5.5 g (22.7 mmol, 5.0% by weight of O,O-dimethylphosphoric acid) of benzoyl peroxide is heated for 10 hours at 140-150°under stirring. The mixture is washed with water, the organic layer is separated and evaporated in vacuum. Unreacted olefins is distilled off from the residue in a vacuum. The residue was diluted with 240 ml of concentrated hydrochloric acid and heated 9 h under stirring at 100-110°C. the Solution is evaporated in vacuum. In the East the ke receive 136.8 g (75%) solid alkylphosphonic acids (IB) in the form of paste. IR spectrum (KBr, νcm-1): 2923, 2854 ν (CH3as, s; CH3as, s); 2744 cf. W, 2735 cf. W ν (O-N); 2356 O. cf. W2γ (HE); 1723 cf. W, 1695 cf. W δ (HE); 1378 Wed δ (CH3s); 1128 n ν (P=O); 1005 acting with ν [R-O(N)]. An NMR spectrum1H (400 MHz, D2Oh, a mixture of homologues and isomers, δ, ppm, J, Hz): 0.90 (t, 3H, CH3C,3JHH7.3); 1.29 (m, SSNS); 1.93 (m, 2H, CLO2R); 8.10 [m, 2H, P(OH)2]. An NMR spectrum31P (C6H6that δP, ppm): 33.1, 33.8 and 36.2 in the ratio of 1:143: 1.

Found, %: C 68.37; N, 12.41; P 6.97. With22H47O3R20H43About3R24H51O3R & s26H55O3R.

Calculated, %: C at 66.23, 67.62, 68.82 and 69.87; H 11.98, 12.16, 12.31 and 12.44; P 8.55, 7.93, 7.40 and 6.94.

Samples of long-chain alkylphosphonic acids have been tested as inhibitors of carbon dioxide corrosion of mild steel using electrochemical cell by bubbling carbon dioxide in the presence of surfactants (neonol) or in its absence (working electrodes MS-R-101S Pattern 44B, the reference electrode Ag/AgCl, pH electrode, temperature sensor, the capillary of Loggia, holes for inserting carbon dioxide and a gas outlet, the composition of the corrosive environment is based on a standard solution ASTM D1144, which includes 24.5 g/l NaCl (98.8%), 0.66 g/l KCl (98.3%), 0.2 g/l NaHCO3(98.0%), 5.2 g/l MgCl2(98.5%), 1.16 g/l CaCl2(98.3%) and 4.09 g/l Na2SO4(983%), in accordance with standard methods (Griffith R. // J. Petroleum Tech. - 1984. - Vol.36, No.3. - P.361-367; J.P. Brill // J. Petroleum Tech. - 1987. - Vol.39, No.1. - P.15-21). Samples of the compounds were made in a standard solution when using single-phase system or in a layer of kerosene or layer of a standard solution using a two-phase system of an organic/inorganic layers in the ratio of 1:9. Found that at a concentration of 10 mg/l of compound (Ia) inhibit corrosion of mild steel at 99.5% after 6 h after application of the inhibitor in the absence of neonols (see table). In the environment of formation of produced water taken from well No. 1010 Zyuzeevskoye field of the Republic of Tatarstan, inhibiting activity of the compounds (Ia) is 94.6% compared to mild steel.

Thus, long-chain alkylphosphonate acid, obtained on the basis of the highest industrial α-olefins, are an effective corrosion inhibitor and declare the retrieval method solves the problem of disposal of industrial waste into useful products.

Test data on the corrosion activity of long-chain alkylphosphonic acid (Ia) in relation to mild steel
Dose, mg/l The addition of surfactants, neonol Aggressive environment R, %, 6 h R, %, 16 h γ, 6 h γ, 16 h
10 Standard solution 99.5 99.7 186.4 341.7
10 3 mg/l Standard solution 98.0 99.2 51.3 120.6
10 Standard solution/kerosenea 46.7 1.9
10 3 mg/l Standard solution/kerosenea 29.4 1.4
2.5 Standard solution 96.0 97.4 25.3 36.6
2.5 3 mg/l Standard solution 96.6 98.3 29.3 60.3
2.5 3 mg/l Standard solution/keroseneb 38.0 38.0 1.6 1.6
10 Standard solution 98.8 99.2 82.0 120.6
10 Produced water Ȋ 94.6 18.6
10 3 mg/l Produced water 86.3 7.3
Notes:
R - inhibiting activity, %;
γ - coefficient of inhibition.
aEnter the inhibitor layer standard solution;
bEntry inhibitor in a layer of kerosene.

1. A method of producing mixtures of long-chain alkylphosphonic acids from α-olefins industrial fractions of C16-C18and C20-C26that includes (a) interaction α-olefins industrial fraction C16-C18or20-C26with O,O-dimethylphosphoric acid in a molar ratio of 1:(1.0 to 2.0) in the presence of catalytic amounts of benzoyl peroxide, taken in an amount of 1.0 to 5.0% by weight of O,O-dimethylphosphoric acid, at 110-150°C for 10-12 h with stirring in the absence of solvent, with subsequent washing with water the organic layer and the distillation of the unreacted olefins with obtaining higher intermediate O,O-dimethyl(alkyl)phosphonates; b) hydrolysis of the intermediate high O,O-dimethyl(alkyl)phosphonates of concentrated hydrochloric acid at 100-110°for 6-9 h under stirring, followed by evaporation of the reaction mixture to p the receipt of solid residue.

2. The product, containing a mixture of long-chain alkylphosphonic acids With16H33P(O)(OH)2and C18H37P(O)(OH)2or a mixture of C20H41P(O)(OH)2With22H45P(O)(OH)2With24H49P(O)(OH)2and C26H53P(O)(OH)2obtained by the method according to claim 1 of the α-olefins industrial fraction C16-C18or20-C26accordingly, as corrosion inhibitor for mild steel.

 

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