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Transition device from missile nose cone ceramic jacket to missile case

Transition device from missile nose cone ceramic jacket to missile case
IPC classes for russian patent Transition device from missile nose cone ceramic jacket to missile case (RU 2337435):

H01Q1 - Details of, or arrangements associated with, aerials (arrangements for varying orientation of directional pattern H01Q0003000000)
Another patents in same IPC classes:
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FIELD: weapons.

SUBSTANCE: transition device from missile nose cone ceramic jacket to missile case contains an adapter, connected to the jacket with an elastic compound, made from material, which is similar to the jacket material in linear expansion temperature coefficient in the given temperature range, annular fastening ledge. The device is additionally equipped with a course, made from viscoelastic material and located in the void, constituted by jacket surfaces, adjacent to the course, surface of adapter, support element and external delimiter of course movement. At that, support element and external delimiter of course movement are either made as a whole, or fixed to each other. Besides, they are a constituent part of adapter in the shape of ring with a bore in front butt end or in both butt ends. Supplementary course from viscoelastic material can be installed between rear butt end of the support element and the adapter.

EFFECT: increase of construction durability and manufacturability and decrease of weight.

2 cl, 1 dwg

 

The invention relates to the field of aviation and rocket technology, primarily to the device to transition from the ceramic lining of the fairing to the metal body of the rocket.

Ensuring reliable connections ceramic shell metal body of the rocket is challenging experimental and theoretical character.

Known vehicle according to patent EP 0828312, IPC 6 01Q 1/42, 1/28, 1997, including ceramic membrane made of porous alumina ceramics and attached face to the metal body of the rocket using solid solder through the metal adapter, consistent temperature coefficient of linear expansion (TCLE) ceramics having a low radial stiffness due to its low thickness.

The main disadvantages of this design are the complexity of the Assembly and the impossibility of its application for heavy duty fairings with a shell of silica ceramic, glass-ceramic, glass-ceramic whose thermal expansion and tensile strength significantly lower than that of alumina ceramics.

The closest analogue of constructive solutions, in which the inner surface of the ceramic shell is connected with an elastic adhesive (resin) with an adapter, it is design patent of the Russian Federation No. 2225664 IPC 6 is 01Q 1/42, 2002, including ceramic shell, glued elastic adhesive with the outer surface of the thin-walled metal adapter from a material approved by TCLE in a predetermined temperature range with the sheath material, and located on the outer surface of the tail portion of the adapter extending beyond the end face of the shell, the retaining ring clamp to connect using wedges with the body of the rocket.

The main disadvantage of constructive solutions for the prototype is that reducing weight by reducing the thickness of the ceramic shell in its end region, the thickness of the adapter, as well as the length of the collar joint portion of the rocket body leads to a decrease in the carrying capacity of the shell (because of the increased likelihood of its destruction in the end part).

The destruction is due to the concentration of the contact stresses in the compression zone of the end part of the membrane from the concentrated end force caused when opening the junction of the end face of the ceramic shell when exposed to an asymmetrical power loads, as well as from changing around the perimeter of the supporting surface pliability in the axial direction of the end portion of the rocket body at the expense of locally evenly spaced therein through-holes (Windows) to install the mounting wedges. This is true for both shells made of quartz ceramics, the AK and shells of glass ceramics.

Poster research tests the nose of the missile of class "air - ground" with the design of the device to transition from the ceramic shell of the ceramic to the metal body of the rocket, similar to the prototype, the authors identified significant importance for the carrying capacity of the shell structure of the butt portion of the rocket body and the structural properties of the structural elements of the transition. Were recorded following the destruction of the shell in the zone of compression of the end portion of one longitudinal crack at a design compression stress

calc-in ceramics, commensurate with the value of its average values of ultimate tensile strength (σincp); two longitudinal cracks running from the edges of the mounting window of the rocket body in the zone of compression, when the σcalc-commensurate with σincf.

The use of ceramic for the manufacture of shell fairing gives a definite advantage in weight compared to use for this purpose quartz ceramics at comparable satisfaction radio requirements, but the stricter requirements to the weight of the construction forces to consider the possibility of its reduction and by reducing the thickness of the shell in the area of bonding with the adapter, the thickness of the adapter in the field of scle the key of his shell, the thickness in the axial direction of the fixing clamp of the rocket body while maintaining the carrying capacity of the ceramic shell by reducing stresses in the front part of the shell.

Thus, maintaining the carrying capacity of the membrane by reducing the weight of the transition requires the introduction of new elements that reduce the vulnerability of the front part of the shell in the region of compression, since the destruction of its fixed bench trials, begins with this area.

The technical result of the invention is to increase the carrying capacity of the shell - reducing the likelihood of its destruction in front part from compressive efforts, improving the technological design of the transition from the ceramic shell to the metal body of the rocket, reducing the weight of the structure.

This technical result is achieved by the fact that:

1. The device transition from the ceramic shell nose fairing of the rocket to its case, including an adapter connected to the shell with an elastic compound, made of material approved by TCLE in a predetermined temperature range with the sheath material, and located on the outer surface of the tail portion of the adapter extending beyond the end of the shell mounting ring clamp, characterized in that the end region of the sheath placed both the IKE of the elastic-viscous material in the cavity, formed adjacent to the side surfaces of the shell, adapter, support element and the outer limiting movement of the shell, while supporting element and limiter movements shells made in one piece or rigidly connected between a material of the rocket body or adapter, the edge of the sock outer limiting movement of the shell is displaced toward the nose of the fairing relative to the end face of the ceramic shell, the inner surface of the outer limiter movements shell formed straight or curved generatrix of the body of rotation is made extending to the nose fairing and cowling in this area ravintolana or variable thickness, decreasing to the edge of the sock outer limiter movements shells, besides supporting element and outer limiter movements shells conducted as part of the adapter in the form of a ring with the groove of the front end or both ends associated with the adapter mechanical or klemenhagen connection, or made in one piece with the adapter for homogeneity of their materials.

2. The device transition from the ceramic shell nose fairing of the rocket to its housing according to claim 1, characterized in that between the rear face of the support element and the adapter installed additional shell of elastic-Vaskov the material.

The drawing shows a structural diagram of the transition from the ceramic shell 1 to shell 2 rocket. The shell is connected with the adapter of the Invar alloy 3 with an elastic compound 4 and the adapter with the body of the rocket - using wedges 5, are installed through the mounting of the window 6 in the forward part of the rocket body. In the area of the end part of the shell is shell 7 made of elastic-viscous material. Shell is located in the cavity between the surfaces of the ceramic shell, adapter, support element 8 and the outer limiting movement of the shell 9.

Installing shell of elastic-viscous material (silicone sealant-type Sealers) in the area of the end part of the casing and the organization of the means of limiting its movement in the radial direction due to the introduction of the external limiting movement of the shell provided with a reliable execution of the specified modes thermal loading of the developed device to transition from the ceramic shell nose fairing of the rocket to its body (bench test design was conducted using full-scale second compartment of the rocket and the exhaust elements of wedges).

The implementation of the support element and the outer limiting movement of the shell in the form of a ring with the groove of the front end face or the both exhibitions of its ends, related adapter mechanical or klemenhagen connection, or made in one piece with the adapter for homogeneity of their materials, allows to implement various modifications of the shapes and sizes of shells depending on the mode of operation of the product, design and technological considerations and depending on experimental and theoretical studies when choosing the material of the shell and its deformability from operational impacts.

The introduction of an additional shell 10 of the elastic-viscous material (silicone sealant-type Sealers) between the rear face of the support element and the adapter (clamp) enhances the positive effect of the shell, located in the region of the front end of the support element, simplifies manufacturing technology design (reduces stiffness tolerances in the manufacture of its components) and the technology of its Assembly.

Execution of the external limiting movement of the shell and the support element for one simplifies the design, and the use of their "getcompanyname" allows you to limit the radial movement of the shell by applying for limiting movement of the shell, for example, materials based on carbon fibers.

The offset edges of the sock outer limiting movement of the shell to the nose of the fairing relative to face the ceramic shell rationally, but due to the convergence of the ends of the shell and the support element in the zone of compression from an unbalanced forces acting on the fairing it might shift the minimum commensurate with the thickness of the power holding the elastic layer of the compound in connection adapter with the inner surface of the ceramic shell.

Performing inner surface of the outer limiter displacements of the shell, extending to nose fairing, due to greater efficiency to prevent leakage of the shell (self-closing "gateway" when unbalanced forces) in the gap between the edge of the sock outer limiting movement of the shell and the surface of the ceramic shell. From technological considerations (simplification of the manufacturing elements of the fairing) shell in this area may be of equal thickness was or variable thickness, decreasing to the edge of the sock limiter her movements.

The proposed solution it is advisable not only for the V-connection adapter with the case, but for other types of connections the rear of the adapter with the butt of the structural elements of the transition from the ceramic shell nose fairing missiles of different classes to her body.

1. The device transition from the ceramic shell nose fairing of the rocket to its design, including a power is nick, connected with the shell elastic compound made of a material approved by the temperature coefficient of linear expansion (TCLE) in a predetermined temperature range with the sheath material, and located on the outer surface of the tail portion of the adapter extending beyond the end face of the shell, the retaining ring clamp, characterized in that the end region of the sheath placed shell of elastic-viscous material in the cavity formed adjacent to the side surfaces of the shell, adapter, support element and the outer limiting movement of the shell, while supporting element and limiter movements shells made in one piece or rigidly linked from housing material missiles or adapter, the edge of the sock outer limiting movement of the shell is displaced toward the nose of the fairing relative to the end face of the ceramic shell, the inner surface of the outer limiter movements shell formed straight or curved generatrix of the body of rotation is made extending to the nose fairing and cowling in this area ravintolana or variable thickness, decreasing to the edge of the sock outer limiting movement of the shell, in addition, the supporting element and the outer limiter movements shells conducted as part of perehodnik the form of a ring with the groove of the front end face or both end faces, related adapter mechanical or adhesive-mechanical connection, or made in one piece with the adapter for homogeneity of their materials.

2. The device transition from the ceramic shell nose fairing of the rocket to its housing according to claim 1, characterized in that between the rear end of the support element and the adapter installed additional shell of elastic-viscous material.

 

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