Block for straightening of casing during automatic stuffing of meat product

FIELD: food industry.

SUBSTANCE: invention is related to blocks intended for straightening of casing during automatic stuffing of meat products. Block for straightening of casing during automatic stuffing of meat products contains ring (9), which has external surface. The casing slides, along the said external surface ring stimulating expansion of the casing. Block contains a pair of straightening wheels (8), which contact with external surface of crimped casing and pull the casing during rotation. Block is synchronised with stuffing device and binding device and/or device for clamps overlaying. During operation of block, control of functioning and speed of straightening operation is carried out. Preliminarily crimped casing is straightened in the process of meat product stuffing, straightening being carried out without casing resistance.

EFFECT: creation of block for fast straightening without casing resistance during automatic stuffing of meat products.

11 cl, 3 dwg

 

The present invention, in General, relates to a unit intended for straightening shell for automatic stuffing of meat products.

The present invention is that the unit is designed for straightening, contained a mechanism that when the procedure of stuffing meat product contributed to the pre-straightening of the shirred casing, and the straightening occurs without resistance this shell.

Another objective of the invention is that when this block was made managing the operation and speed of operation of straightening and make it synchronized with a device for printing and, if available, with the device for a strapping and/or a device for applying clips.

The use of shirred casing during stuffing of meat products technologically advantageous, as it allows to achieve a high level of automation in the process of stuffing. Corrugated shell is ready for use without conducting any preliminary work, they can easily be loaded into the feed block shell. Due to the large number of the compressed shell, which is contained in each corrugated package, the function reaches a high degree of autonomy and minimizes downtime.

The man is e, pressure, which is attached to the shells when conducting corrugation, and a number of additives that are used to ensure adhesion to corrugated packages are causing significant resistance during straightening of the shell, which will continue to fill. This resistance is especially important in the case of flexible membranes, such as grids, whose resistance when moving to the inlet tube for filling increases due to friction with the surface of the tube, which moves the shell, and which is increased in the process of spending package shell, because the length of the smooth tube, which rubs the shell increases.

This resistance corrugated shells, which then will go for further use, interferes with the functioning of the control mechanisms tamping pressure, making management more and more difficult. When the control pressure at which the tamping operation, it is necessary to achieve uniformity of the diameter of the manufactured products of their length in the case of the mounting of parts of a certain volume and lack of air inside the products, leading among other things to the visible flaws in the quality and chemical and biological changes in sausages.

Pressure control gaskets by using item, which inhibit the membrane at the end of the printed tube and the regulation of which is determined by the supply pressure of the product. In all cases, the control pressure is very sensitive to any changes in resistance to straightening the shell, therefore, elimination of this resistance automatically leads to the elimination of changes of this resistance. The best way to achieve this is to ensure the continuous action control (braking) for the fully flattened shell.

The present invention concerns a unit intended for straightening shell for automatic stuffing of meat products, and this unit satisfactorily resolved the aforementioned problems.

In line with this objective raspryamlyaetsya block at its core consists of a pair raspryamlyaetsya wheels, which put pressure on the shell of the stuffed product, and the shell has a corrugated shape and mounted on the support tube, the purpose of the presence of the wheels is to pull the shell towards the end of the reference tube, the block is padded ring connected to the support tube, the ring helps to eliminate defects that could occur when performing corrugation shell.

Thus, bringing the shell to such a mind as it is one the Loy at the end of the support tube, serves to facilitate straightening, so that the shell can be delivered for stuffing almost without any resistance.

This block may contain a robotic device that allows you to control the speed of rotation raspryamlyaetsya wheels and to operate the pneumatic cylinders intended for the installation location of the wheels relative to the support tube, which contributes to the interaction of the wheels with the pipe or gives you the ability to remove them in order to remove or install the anchor tube. In addition, this robotic device allows you to synchronize the straightening unit with a device for printing and, if available, with the device for a strapping and/or a device for applying clips that operate in automatic mode and interact with the data block.

This block may also contain electrical system and electronic control system of the robotic device, and it may be the physical support on which is fixed a device for putting the shell.

The straightening unit can be mounted in the device where the operation will be synchronized with the operation of the device for printing and/or device for a strapping and/or apparatus for applying clips.

For a better understanding of the nature of istic of the present invention in accordance with a preferred example of practical implementation of the present invention is a description of the accompanying drawings, on which:

figure 1 - view of the block of straightening the shell, built-in device for automatic stuffing of meat products in and double mesh shell, this unit is installed between the device for stuffing and device for applying clamps and supports the device on dual sheath;

figure 2 - part of the process of straightening the shell, and the straightening occurs with wheels;

figure 3 - view of the preferred option design raspryamlyaetsya wheels made with the chute.

The straightening unit, used for automatic stuffing of meat products, which solves the problem of the present invention is applied to a pre-corrugated sheath (1) the product that you want to fill, is located on the support tube (2)installed in the device (13) for putting the shell, which also features a padded tube (3), through which from the device (4) for stuffing served the weight of the meat product at the end of the production process at the ends of the shell to put the clamps using the device (5) for applying clips.

Essentially, the straightening unit consists of a pair raspryamlyaetsya wheels (8)directed towards each other and on the shell, which is pre-corrugated and arranged on the support tube (2). The wheels rotate and pull the cover (1) until the end of the anchor tube (2). R is a rectifying unit is complemented by a ring (9), connected with the support tube (2), the shell slides over the outer surface of the ring and extends, promoting the elimination of defects that might arise in the process of corrugating the shell.

Raspryamlyaetsya wheels (8) are driven by respective servomotors mounted on the respective supports, which are based on certain stocks pneumatic cylinder (11) to set the location of the wheels (8) relative to the shell (1), located on the support tube (2).

The straightening unit contains robotic device (12), which automatically synchronizes the operation of this unit and the device (4) for gaskets and devices (5) for applying clamps, controls the speed and operation of the servo motors associated with repressii wheels (8), and actuates the pneumatic cylinders (11), designed to set the location of the wheels relative to the shell, located on the support tube (2).

The straightening unit includes a carriage (14), which supports the unit consisting of raspryamlyaetsya wheels (8), their motors and pneumatic cylinders (11), this truck is located in the electrical system and electronic control system of the robotic device (12), and the cart is the physical support on which h is located a device (13) for putting the shell.

1. Unit for straightening shell for automatic stuffing of meat products containing ring (9)having an external surface on which slides a crimped casing, and the ring contributes to the expansion of the shell, characterized in that the unit comprises a pair raspryamlyaetsya wheels (8)in contact with the outer surface of the shirred casing during rotation of pulling the shell.

2. The unit according to claim 1, characterized in that the ring (9) is connected with the support tube (2), where the corrugated shell.

3. The unit according to claim 2, characterized in that raspryamlyaetsya wheels (8) are set relative to the shirred casing located on the support tube (2).

4. The unit according to claim 3, characterized in that raspryamlyaetsya wheel (8) have a grooved shape in order to adapt them to the shape of the circumference of the support tube (2).

5. The unit according to claim 1, characterized in that raspryamlyaetsya wheel (8) have a grooved shape.

6. Unit according to any one of claims 1 to 5, characterized in that raspryamlyaetsya wheels (8) are driven by respective servomotors mounted on the respective supports, which are based on some rods of the pneumatic cylinders (11) to set the location of the wheels relative to the corrugated shell.

7. The unit according to claim 6, characterized in that it contains a robotic device (12)for controlling the speed and operation of the servomotors, related repressii wheels and actuate the pneumatic cylinders (11), intended for installation location raspryamlyaetsya wheels corrugated relative to the shell.

8. The unit according to claim 7, characterized in that its operation is synchronized with the operation of the device (4) for stuffing.

9. The unit according to claim 7, characterized in that its operation is synchronized with the operation of the device for binding.

10. The unit according to claim 7, characterized in that its operation is synchronized with the operation of the device for applying clips.

11. Unit according to any one of claims 7 to 10, characterized in that it contains a cart, on which rests the unit consisting of raspryamlyaetsya wheels, motors and pneumatic cylinders, this truck is located in the electrical system and electronic control system of the robotic device, and the cart is the physical support on which the device for putting the shirred casing.



 

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