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Method of cleaning cationite filters from products of regeneration and iron compounds

Method of cleaning cationite filters from products of regeneration and iron compounds
IPC classes for russian patent Method of cleaning cationite filters from products of regeneration and iron compounds (RU 2332259):
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Method of reusing na-cationite filter regenerates / 2244593
Invention concerns water-supply means for feeding power plants and boiler installations provided with ion-exchange water-desalting filters. Preparation of purified sodium chloride solution followed by reuse thereof as regeneration solution for Na-cationite filters is accomplished by passing regenerate through electrolyzer, then settling catholyte to precipitate hardness salts, neutralizing solution with hydrogen chloride formed in electrolysis process, and passing neutralized solution through supplementary Na-cationite filter. pH value of as-electrolyzed solution is maintained not below 11.0.

FIELD: technological processes.

SUBSTANCE: invention pertains to methods of cleaning cationite filters from products of regeneration and iron compounds and is designed for use in an iron exchange system of water treating works, heat power engineering, public service boilers, as well as industries which use treated water in their technological processes. The method involves passing water from top to bottom through the cationite, with hardness of not less than 2.5 mg-eq/l as calcium, speed of 6-8 m/h and flow of water to residual hardness of 0.03 mg-eq/l as calcium, in the washing water. Cleaning is done with specific flow of not more than 3 m3/m3 of cationite in two stages. On the first stage, initial water is passed through the cationite, treated by a magnetic field to residual hardness of 0.7 mg-eq/l as calcium, in the washing water. The cationite is then cleaned in stagnant magnetic water for 1-2 hours. On the second cleaning stage, initial water is passed through the cationite without magnetic treatment. Magnetic treatment is done by passing initial water at a speed of 0.5-1.5 m/s through a pipe shaped magnetic device, based on permanent magnets with flux density of 0.2-0.35 tesla. The invention provides for increasing economical efficiency of the method and lowering ecological damage by reducing specific flow of cleaning water, increasing the working exchange capacity of the cationite due to increased speed and degree of cleaning from products of regeneration and iron compounds.

EFFECT: increased economical efficiency of the method of cleaning cationite filters from products of regeneration and reduced ecological damage.

2 cl, 3 dwg, 3 tbl, 2 ex

 

The invention relates to a method of washing cationite filters from the products of regeneration and iron compounds to reduce costs of water, reagents, to increase the working exchange capacity of the cation and is intended for use in the system of ion-exchange water of thermal power plants (TPP, TPP), boiler and utilities, as well as in industries that use softened water in technological processes.

The well-known "Method of simultaneous softening and iron removal water"described in the patent of Russia №2176988, publ. 20.12.2001, In the known method applies processing of cation exchange resin KU-2-8 in the Na-form solution of the trylon B at the stage of softening the water and at the stage of regeneration of the cation exchanger, the basic reagent is sodium chloride by washing with water. High water softening and iron removal in this way is achieved by the known ability of the trylon B (accurate chemical name of which ethylenediaminetetraacetate sodium) to form complex compounds with ions of iron, calcium, magnesium. Known widespread use of the trylon B in the analysis of ion stiffness.

The disadvantage of this method is that it is almost impossible to apply on an industrial scale because of the high cost and toxicity of the trylon B.

In the described method, the expert is ment conducted only on a laboratory column with a volume of cation exchange resin 15 cm 3. The impossibility of using the method on an industrial scale is caused, first of all, its expensiveness, as heavy consumption of reagent trylon B value of 225 thousand rubles per ton way economically viscosimeter, secondly, environmental reasons, since the implementation of the method described above Trilon B passes into the waste water in the form of complex compounds with calcium, iron, and, in addition, and in free form. It is known that Trilon B on the status of the standard MAC when discharged into water bodies refers to high-risk substances.

Known "Method of use of chelating agents in the process of regeneration-Na-cationite filters described in article Clarabow, Avibhasha and others, published in the journal "Energy and water", No. 1, 2001, p.73-76. In the known method in the main regeneration solution of sodium chloride was added to the solution complexone NTF (nitrilotriethanol acid) with a concentration of 30-120 mg/l for the regeneration of the cation exchanger not only from ions of hardness, but also from iron oxide compounds. The result of the application of this method is the increase in the operating exchange capacity of the cation exchanger for subsequent regeneration cycle.

The disadvantage of this method is that the combined company not only binds the iron compounds to remove them from the cation exchanger, but Sora is associated by the cation exchanger and, as noted by the authors, passivates the active, i.e. ion-exchange surface of the resin, which causes the complexity and instability of the technological method in General.

Also the disadvantage of this method is the high toxicity of the applied NTF, which, as noted by the authors relates to organophosphorus compounds. It is known, for example, organophosphorus compounds included in the composition of some chemical warfare agents, and therefore represent a danger not only for the discharge of waste waters into water bodies (MPC NTF 1 mg/l), but also for staff.

Known "Method of regeneration of ion exchange resins described in the patent of Russia №2144848 published 27.01.2000,

In the known method before serving the main filter regenerating solution of sodium chloride used washing of the cation exchanger air / water mixture at a volume ratio air:water (2-10):1, which is supplied to the filter in pulse mode, with the system during washing is served from 1 to 1000 pulses. The result of this method is flotation of suspended particles, rust and other contaminants due to the supply when the filter washing water-air mixture and a 10% increase in the working capacity of the cation exchanger.

The disadvantage of this method is the difficulty of controlling the volumetric air flow in the air / water mixture, which can lead to vanoucek floating inert layer (if used), and the cation exchange resin, moreover, the disadvantage is the large uncertainty of the mode of air supply and pulses (volumetric ratio of air: water (2-10):1, the supply of pulses from 1 to 1000).

Known "Method of water treatment in the water treatment system described in the patent of Russia №2116260 published 27.07.1998, In a known way water is supplied to heat exchanger boiler installation, pre-treated in a tapered magnetic turbolister to reduce scale deposits on the walls of the equipment.

The disadvantage of magnetic water treatment is that unlike ion-exchange method of water treatment this way softens water, and only partially prevents deposition on the walls of the apparatus scale of hardness salts, which are removed from the system continuous directional reset parietal stream of water. This disadvantage is due to the inability to use this method in water treatment systems before high pressure boilers in thermal power plants (TPP, TPP), as these systems require a high degree of softening water to 10 μg-EQ/L.

The closest analogue, selected as a prototype, is a method of washing cationite filters from the products of regeneration described in the "guidelines for start-up, adjustment and EAC is ugiwaniu installations H-Na-zeolite softening", publishing house "Southampton", niitekhim, 1982, P.73-77, 127. In the described method, the cation exchange resin KU-2-8 after regeneration salt solution of sodium chloride washed with source water with hardness of not less than 2.5 mEq/l with a linear speed of the cleaning 6-8 m/h, with a specific consumption of wash water 6 m3/m3the cation exchanger to a residual hardness in wash water of 0.03 mEq/l (str in the copy of the prototype). Of the brands in the prototype of the cation exchanger was selected cation marks KU-2-8, as it is compared with cations other brands have the most complete and working exchange capacity and, consequently, for its cleaning required maximum specific consumption of wash water, which is reflected in the prototype.

The result is described in the prototype method, regeneration and washing the cation exchange resin KU-2-8 achieved its working exchange capacity of not less than 950 g-EQ/m3when the total capacity 1650-1700 g-EQ/ m3(p.75 prototype).

The disadvantages of the method of washing cationite filters as described in the prototype, is, first, a large share of the consumption of wash water (6 m3/m3cation exchanger for KU-2-8). In this specific discharge wash water total water consumption when washing the filter with the volume of the cation exchanger 17 m3amount of 102 m3(17 m3×6 m3/m3cation exchanger). If you consider that enterprises Teploenergo the key simultaneously work two or three filters, and their regeneration and washing are carried out in 2-3 days, the cost of a wash water in these enterprises are tens of thousands of m3per month. At high contents in the washing waters of the salt sodium chloride, and salts of hardness (hardness total at the beginning of cleaning up to 350 mEq/l) discharge of a large amount of water in the reservoirs through the sewers causes environmental damage, in this regard, enterprises have problems building and increasing the volume of liquid sludge ponds, enterprises impose penalties for the discharge of these waters into water bodies, and secondly, not enough high operating exchange capacity of the cation exchanger by ions of hardness in comparison with its full operating capacity. One of the reasons for the reduction of the working exchange capacity is insufficient washing of the cation from iron compounds, occupying vacancies hardness ions. The decrease in operating exchange capacity reduces the performance of the filter on softened water reduces the duration time of the working cycle to the regeneration of the cation salt solution of sodium chloride and subsequent cleaning, which increases the annual amount of regeneration and cleaning, increases the costs of reagents and water.

The technical result of the claimed method of washing cationite filters from the products of regeneration and connect the developments of iron is to increase the economic efficiency of the method and reduce environmental damage when it is used by reducing the specific consumption of wash water (in m 3/m3cation exchanger), increasing the working exchange capacity of the cation exchanger by increasing the rate and degree of washing of the cation from the products of regeneration and iron compounds.

The technical result of the claimed invention is achieved in that in the method of washing cationite filters from the products of regeneration and iron compounds, including passage through the cation exchanger from top to bottom of the source water with a total hardness of not less than 2.5 mEq/l speeds of 6-8 m/h and the flow of water to a residual hardness in wash water of 0.03 mEq/l, according to the invention, the washing is carried out with a specific water consumption of not more than 3 m3/m3the cation exchange resin in two stages, the first of which through the cation exchanger is passed the source water treated by the magnetic field, to a residual hardness in wash water of 0.7 mEq/l, then stop passing water, washing the cation exchange resin is carried out in stagnant minichannel water for 1-2 hours, in the second stage of washing through the cation exchanger miss the original, without magnetic treatment of water, while the magnetic treatment of water is produced by passing the source water at a rate of 0.5-1.5 m/s through a magnetic device, the tubular form is based on permanent magnets with magnetic induction 0,2-0,35 Tesla (2000-3500 Gauss).

Due to the fact that in the method of washing cationite filters products from regenerate and iron compounds washing is carried out with a specific water consumption of not more than 3 m 3/m3the cation exchange resin in two stages, the first of which through the cation exchanger is passed the source water treated by the magnetic field, to a residual hardness in wash water of 0.7 mEq/l, then stop passing water, washing the cation exchange resin is carried out in stagnant minichannel water for 1-2 hours, in the second stage of washing through the cation exchanger miss the original, without magnetic treatment of water, while the magnetic treatment of water is produced by passing the source water at a rate of 0.5-1.5 m/s through a magnetic device, the tubular form is based on permanent magnets with magnetic induction 0,2-0,35 Tesla (2000-3500 Gauss), increases the economic efficiency of the method and reduces environmental damage by using this method by reducing the specific consumption of wash water (in m3/m3cation exchanger), increasing the working exchange capacity of the cation exchanger by increasing the rate and degree of washing of the cation from the products of regeneration and iron compounds.

The inventive method of washing cationite filters from the products of regeneration and iron compounds has a "novelty", differing from the prototype of the above symptoms, and achieving perceived by the applicant of the result.

The popularity of the influence of the above mentioned distinguishing features on the specified technical result is e confirmed by the known technical solutions therefore, the applicant believes that the claimed method of washing cationite filters from the products of regeneration and iron compounds meets the criterion of "inventive step".

The inventive method of washing cationite filters from the products of regeneration and iron compounds can be widely used in ion-exchange water of thermal power plants (TPP, TPP), boiler and utilities, as well as in industries that use softened water in technological processes, and therefore meets the criterion of "industrial applicability".

The essence of the proposed method of cleaning cationite filters from the products of regeneration and iron compounds is illustrated by drawings, where:

figure 1 - diagram of water consumption for washing the cation exchange resin KU-2-8 depending on the method of washing (the amount of cation exchanger 17 m3);

figure 2 - chart showing the flow of water for washing the cation exchange resin KU-2-8 (m3/m3cation exchanger) depending on the method of washing;

figure 3 - graphs washing the cation exchange resin KU-2-8 from iron (Fetotaldepending on the method of washing.

The method of washing cationite filters from the products of regeneration and iron compounds is that when passing through the cation exchanger from top to bottom of the source water with hardness of not less than 2.5 mEq/l / min net with the calling 6-8 m/h and the flow of water to a residual hardness in wash water 0, 03 mEq/l, washing is carried out with a specific water consumption of not more than 3 m3/m3the cation exchange resin in two stages, the first of which through the cation exchanger is passed the source water treated by the magnetic field, to a residual hardness in wash water of 0.7 mEq/l, then stop passing water, washing the cation exchange resin is carried out in stagnant minichannel water for 1-2 hours, in the second stage of washing through the cation exchanger miss the original, without magnetic treatment of water, while the magnetic treatment of water is produced by passing the source water at a rate of 0.5-1.5 m/s through a magnetic device, the tubular form is based on permanent magnets with magnetic induction 0,2-0,35 Tesla (2000-3500 Gauss).

During the development of the proposed method conducted research on the influence of magnetic treatment of water and salt solutions of NaCl on all major stages of ion exchange technology: magnetised source of water on stage chemisorption (absorption) cation exchange resin rigidity and iron ions, the magnetization that of the NaCl solution used in the regeneration of the cation exchanger, and the magnetised water used for washing the cation exchange resin from the products of regeneration and iron compounds. It was found that at the stage of chemisorption (absorption) rigidity and iron ions application minichannel water affects this process, the magnetization that salt solutions aCl at the stage of regeneration of the cation exchanger has almost no influence on this process and only use minichannel water at the stage of washing the cation exchange resin from the products of regeneration and iron compounds is highly effective.

Based on these studies when developing a method of washing was developed in the second stage of washing, in which, along with intensive wash from the hardness ions and iron ions is provided by the displacement minichannel water the source water for subsequent to the washing step of ion sorption stiffness.

The mechanism of the effect of magnetic treatment of water is as follows. Conducted by the authors claimed methods laboratory studies have shown that the implementation of this method when the magnetization that changes the physico-chemical properties of the source water, in particular, the kinematic viscosity of water when the magnetization that is reduced from 1,002 to 0,950 mm2/s

It is known that the viscosity of the water indicates the change in the structure of liquids, in particular, when magnetised water according to some researchers is the destruction hydrate and solvate shells compounds of calcium and magnesium in the source water, the water molecules become more mobile, increasing the rate of their diffusion in globule of the cation increases the rate of desorption (washing) of the cation from the rigidity and iron ions and, consequently, reduces the specific consumption of water for washing. It should be noted that softened water, i.e. water containing hardness salts, according to various ASCS is adavani not magnetivity.

Laboratory and pilot tests of the method of washing cationite filters from the products of regeneration and iron compounds described in the examples, experience 1 experience 2.

Experience 1

At power plant of the city of Chelyabinsk on the filter is loaded cation exchange resin KU-2-8 with a capacity of 17 m3, conducted pilot testing in two ways cleaning cationite filters from the products of regeneration and iron compounds, according to the first method described in the prototype, and on the second way of washing cationite filters from the products of regeneration and iron compounds claimed in the invention.

Water consumption for washing was determined by the flow meter. When this magnetic processing wash water held in the prescribed recovery line-washing near the magnetic filter device.

To determine the relative speed of the process of washing the cation exchange resin according to the present method and by the method described in the prototype, the analysis determined the residual concentration of hardness ions in the wash waters after a certain period of time. On the basis of these data determined the effective order of the process of washing and hoped kt - effective rate constants of the process of washing for each point according to the formula:

kt=1/tlnCo/Stwhere:

t is the time from the beginning of the washing;

Withabout- the initial concentration of the ones hardness in wash water;

Ctthe concentration of hardness ions in wash water at time t, which is presented in table 1.

Table 1
Comparative values of the rate constants of the process of washing cationite filter depending on the method of washing
Method wash Residual concentration of hardness ions, mg-EQ/l SREDNEE, min-1
The time from the beginning of shading, min
0* 30 35 40 45 50 55 60 65
The way the prototype 320 8,4 of 5.4 3,2 2,3 1,8 1,3 0,9 0,7 0,105
The method according to the invention 355 2,9 1,75 1,1 0,7 0,148
* The reference point adopted the analysis of the sample after 5 minutes from start washing

As follows from the presented data in table 1, the rate constant of the process of washing the cation exchange resin by SPO is trained, the claimed invention by 40.9% above the rate constant washing of the prototype.

It should be noted that during the experiment for that and other ways to a residual concentration of hardness in wash water of 0.03 mEq/l is the rate constant does not change in a physical sense the rate constants.

Water consumption for washing the cation exchange resin KU-2-8 depending on the method of washing (the amount of cation exchanger 17 m3) is presented in figure 1. The three-dimensional chart 1 shows the water flow for a method on the prototype of three-dimensional chart 2 - water consumption for the method according to the present invention (with two stages). As follows from the data presented in figure 1, the water consumption for washing the cation exchange resin KU-2-8 for a method claimed according to the invention, in 2 times smaller than the prototype.

The specific consumption of water for washing the cation exchange resin KU-2-8 (m3/m3cation exchanger) depending on the method of washing are presented in figure 2. On a volume chart 3 presents the specific consumption of water for washing the cation exchange resin for a method on the prototype, on a volume chart 4 - the specific consumption of water for washing the cation exchange resin for the method according to the present invention (with two stages). As follows from the data presented in figure 2, the specific consumption of wash water is 6 m3/m3the cation exchanger according to the method described in the prototype, and 2,87 m /m3the cation exchanger according to the method claimed in the invention (2,47 m3/m3the first stage, 0.4 m3/m3the second stage).

In addition, it should be noted that industrial filter (load volume 17 m3also there was an experiment conducted by the washing of the cation with the use of the original without magnetic treatment of water, but with the introduction of the two-stage cleaning up residual hardness in wash water of 0.7 mEq/l, the termination of the transmission of water and washing the cation exchange resin in stagnant water for 1-2 hours, followed by passing water until the end of the washing. It was found that water consumption for washing has not changed.

Performance cationite filter on softened water (filtrate) for one filter cycle, the working exchange capacity of the cation exchanger, depending on the method of washing are presented in table 2.

Table 2
Performance cationite filter on softened water (filtrate) for one filter cycle and working exchange capacity of the cation exchanger, depending on the method of washing
The name of the method wash The hardness of the source water, mEq/l The volume of filtrate, m3 Working exchange capacity, g-EQ/m3
Prototype the 3.8 4250 950
By the present method the 3.8 5060 1131

As can be seen from table 2, the working exchange capacity when washing the cation exchange resin according to the present method of the invention is increased by 19%.

Experience 2

To assess the degree of washing cationite filter from iron compounds claimed in the invention method, it is necessary to have data on the number of sorbed on the cation exchanger iron (Fetotaland the amount of iron desorbed (washed) with a cation exchanger. As industrial filter was contaminated with iron compounds to conduct experimental tests, which were not considered quantitatively, the balance iron with the hillshade was possible to spend only on laboratory column.

Comparative tests on two ways of washing the cation exchange resin from iron compounds was carried out on two columns with capacity of 0.2 m3·10-3each and with an iron content of 0.3 mg in each column.

As follows from figure 3 presents the data, in the cleaning method of the prototype (figure 5) washed 0,147 mg of iron, or 49% of the original iron, according to the method claimed (graph 6) washed 0,228 mg Fetotalor 85% of the initial content on the cation exchanger.

Table 3 presents comparative data of how the prototype and the proposed method in terms of washing and obtain a technical result.

Table 3
Indicators methods of washing and maintenance
The name of the method Brand cation Indicators washing Working exchange capacity, g-EQ/m3 The specific consumption of wash water, m3/m3cation-exchange
Hardness, mg-EQ/l The hillshade from iron, %
Prototype KU-2-8 0,03 - Not less than 950 6
By the present method KU-2-8 0,03 85 Not less 1131 2,9

The inventive method of washing cationite filters from the products of regeneration and iron compounds increases the economic efficiency of the method and reduces environmental damage by using this method by reducing the specific consumption of wash water (in m3/m3cation exchanger), increasing the working exchange capacity of the cation exchanger by increasing the rate and degree of washing of the cation from the products of regeneration and iron compounds, due to the fact that in the method of washing cationite filters from the products of regeneration and iron compounds washing is carried out with the specific water consumption of not more than 3 m 3/m3the cation exchange resin in two stages, the first of which through the cation exchanger is passed the source water treated by the magnetic field, to a residual hardness in wash water of 0.7 mEq/l, then stop passing water, washing the cation exchange resin is carried out in stagnant minichannel water for 1-2 hours, in the second stage of washing through the cation exchanger miss the original, without magnetic treatment of water, while the magnetic treatment of water is produced by passing the source water at a rate of 0.5-1.5 m/s through a magnetic device, the tubular form is based on permanent magnets with magnetic induction 0,2-0,35 Tesla (2000-3500 Gauss).

1. The method of washing cationite filters from the products of regeneration and iron compounds, including passage through the cation exchanger from top to bottom of the source water with a total hardness of not less than 2.5 mEq/l speeds of 6-8 m/h and the flow of water to a residual hardness in wash water of 0.03 mEq/l, characterized in that the washing is carried out with a specific water consumption of not more than 3 m3/m3the cation exchange resin in two stages, the first of which through the cation exchanger is passed the source water treated by the magnetic field, to a residual hardness in wash water of 0.7 mEq/l, then stop passing water, washing the cation exchange resin is carried out in stagnant minichannel water for 1-2 hours, in the second stage of washing through the cation exchanger will roboscout source, without magnetic treatment of water.

2. The method of washing cationite filters from the products of regeneration and iron compounds according to claim 1, characterized in that the magnetic treatment of water is produced by passing the source water at a rate of 0.5-1.5 m/s through a magnetic device, the tubular form is based on permanent magnets with magnetic induction of 0.2-0.35 T (2000-3500 HS).

 

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