Method for stripping and production performing with the use of pit machine of milling type and scrapers
FIELD: mining, particularly to perform stripping and mining in pits with 6-8 crushing index.
SUBSTANCE: method involves filling previously created trench with rock loosened with milling machine, wherein loosened rock is poured in the trench from which said rock had been excavated. In the case of conveyer deactivation device usage rock is left in open trench just after rock cutting with milling means. After that rock is scooped with scrapers following pit machine without pit machine stopping.
EFFECT: increased open-pit work efficiency due to decreased milling machine downtime during rock mining.
2 cl, 1 ex, 4 dwg
The invention relates to the mining industry and can be used when performing the Stripping and mining in quarries with the hardness of the rocks up to 6...8 units on a scale DEA with the use of surface miners milling type.
There is a method of Stripping operations using blast array quarry scoop of blasted rock bucket excavator and transported using trucks to the place of dumping. (The Handbook. Open pit mining / Kontrabecki and others - M.: Mining Bureau, 1994, s-432).
The disadvantages of this method are low technical and economic indicators associated with large costs for blasting, the ore mineral in compound structure fields and the risk of mining.
As the closest analogue accepted method of mining with the use of surface miners milling type and trucks. In this way you can maintain effectively selective extraction of minerals on the compound structure of the deposits, and in addition, eliminates the need for costly, dangerous, and harmful to the environment blasting. (Pankevich SHE, Hartman, operating Experience career combines SURFACE MINER WiRTGEN on plaster Carew is Ah the world. Mining No. 1, 1997, p.4-9; Kalyanov F. W., Levochkin V.F., Pankevich SHE, Hartman G, Dolgushin E Application of career harvester Wirtgen 2100 SM on the extraction flux of raw materials. Mining, No. 1, 1998, ñ.38-39).
The disadvantage of this method is the poor performance of the works performed, on average, 20% idle career milling combine when replacing the trucks.
Technical problem on which the invention is directed, is to increase the productivity of surface mining by reducing downtime career milling combines, the rock excavation from an array.
This object is achieved in that the loosened career milling machine breed discharge conveyor discharge console combine in the same trench, from which it was excavated, and in the presence of breaking the conveyor devices breed immediately after the destruction of the mill left in an open trench, which is carried out by drawing the scraper which followed the harvester and without stopping the combine. If necessary, selective production of minerals on the compound structure fields overburden rock scoop scraper from developed harvester trench and minerals loaded by conveyor unloading console combine in the back of the truck, the leading laterally from the axis of movement of the harvester.
Differences from the closest analogue are a number of essential features:
in the set of machines for excavation and transportation included scrapers;
between the scraper and career milling machine no hard and fast technological communication, i.e. load transport by conveyor at the discharge console harvester;
- when the selective extraction of minerals conveyor alternately combine unloads the breed in the body of the truck or back, produced by the mill harvester trench.
The essence of the proposed method of conducting overburden and mining with the use of surface miners milling type and scraper illustrated by drawings, where figure 1 shows the scheme works with the arrangement of machines included harvester - scraper, side view; figure 2 - scheme of work placement machines included harvester - scraper, the plan; figure 3 - scheme of work when selective extraction with placement machines included harvester - scraper dump - truck, side view; figure 4 - scheme of works for selective extraction with placement machines included harvester - scraper - haul trucks, the plan.
An example implementation of the method.
For Stripping operations, and mining with a large capacity reservoir with minerals and small angles of incidence of the reservoir, quarry mill harvester 1 is the main machine in the kit cutter 2 destroys the rock, 1, 2 Destroyed cutter breed comes on belt conveyors career milling machine and through the conveyor belt unloading console 3 is poured back into the trench, formed by the cutter 2. In that case, if the harvester is provided by the output device of belt conveyors from under the boot with side cutters 2, with the aim of saving energy, it is advisable to skip destroyed breed 4 under the harvester. Going after a career milling combine harvester scrapers 5 scoop destroyed breed 4 and transported her to the place of dumping. Since the scrapers 5 are loaded destroyed breed 4, independently of the harvester, the harvester works without interruption and thus the performance of surface mining increases.
During mining operations on compound structure fields career milling harvester 1 is also head of the machine (Fig 3, 4) and destroys the cutter 2 as waste rock 4 and minerals 6. Destroyed overburden rock 4 passes or belt conveyors combine and through the conveyor discharge console 3 is poured into the trench formed by the cutter 2, or tunneled underneath the harvester. Overburden in open pits, as a rule, more than wealth, so destroyed the breed scoop scrapers 5 which followed the harvester 1. Destroyed by the cutter 2 minerals 6 is supplied through the turned towards the discharge console 3 in the body of the truck 7, going sideways from a career milling harvester 1. On the Kolka replacement dump trucks 7 possible at that time, when you are mining overburden 4, the harvester 1 can work without interruption and thereby increase productivity.
The proposed method of conducting overburden and mining with the use of surface miners milling type and scraper is possible to reduce the downtime of the combine associated with the replacement of dump trucks, and thereby improve the performance of surface mining on 14...28%.
1. The way of doing the Stripping and mining operations, including the use of surface miners milling type for loosening rocks, characterized in that loosened career milling machine rock dump conveyor unloading career console milling machine in the same trench, from which it was excavated, and in the presence of breaking conveyors career harvester devices breed immediately after the destruction of the mill left in an open trench, which is carried out by drawing the scraper which followed the harvester and without stopping the combine.
2. The way of doing according to claim 1, characterized in that when the selective development of minerals on the compound structure fields overburden rock scoop scraper from developed harvester trench and minerals loaded by conveyor unloading console combine in the back of the truck, going the th side of the axis of movement of the harvester.
FIELD: earth-moving equipment, particularly machines for ground cutting, pit excavation for hydraulic structure, large-scale object building, as well as for mineral deposit development.
SUBSTANCE: ditching and transportation rig comprises basic chassis connected with earth-moving module and with transportation-handling devices, which move ground in vertical and horizontal directions. Earth-moving module is made as bucket rotary drum secured by means of vertical and horizontal hinges, as well as control-rods to the basic chassis so that the bucket rotary drum may rotate in vertical and horizontal planes and overhanging length thereof may be changed. Device is provided with continuous-type conveyer unit made as auger system and as telescopic pipe pivotally connected with transportation-handling device, which move ground in horizontal direction. Horizontal auger is located inside bucket rotary drum and is offset with respect to drum axis so that auger axis is parallel to drum axis. The horizontal auger is transversal to inclined auger having lower end installed under outlet end of horizontal auger. Upper end of inclined auger is pivotally fastened to upper telescopic pipe section. Transportation-handling device, which moves ground in horizontal direction, is made as endless band installed on length-adjustable telescopic sliding frame, which may change ground displacement distance by means of tightening rollers. Rollers have pins installed at different heights sliding in telescopic frame grooves. The telescopic frame has flanging. Lower telescopic pipe section is provided with rotary hinge connected to telescopic frame flanging so that rotary hinge may perform longitudinal movement with respect to frame flanging. Transportation-handling device, which provides vertical ground movement is composite and made as continuous-type bucket bands mating each other in transfer points.
EFFECT: increased ability and speed of pit excavation, reduced costs of ground excavation and transportation outside the pit and provision of continuous technological cycle.
2 cl, 8 dwg
FIELD: open-cast mining, particularly for mineral mining in the case of vertical ore body confined in plane view, particularly kimberlite pipes.
SUBSTANCE: method involves spacing common pit edges at intermediate stage along with new edges creation, wherein the new edges are formed of triple ledges with stability provision parameters so that the ledges are separated one from another with safety berms; creating transport descent for double-path large dump truck movement; creating U-turn platform and annular transport descends at finishing stage, wherein annular transport descends provide opposite single-path dump truck movement and are joined one to another at U-turn platform; constructing pit edges in superhigh ledges in steep ore body pitch areas; transporting ore to plant and conveying gob to extreme refuse heaps. At pit finishing stage U-turn plate forming is accompanied by transfer platform creation. Steeply inclined descent and U-turn platform are created below transfer platform along rock pillar between pits. The descent is created through the full pillar depth. Ore bodies are alternately cut with steeply inclined end descents having thicknesses providing double-path crawler dump movement. Ore and gob of the first pit are transported to transfer platform. Then ore is loaded in dump trucks. Gob is piled on the second pit edge. After total the first pit excavation gob of the first and the second pits is arranged in the worked-out space of the first pit. Inclined galleries are cut along rock pillar base to provide drain water passage from the first pit into another one.
EFFECT: increased efficiency and mineral mining completeness.
1 ex, 1 tbl, 4 dwg
FIELD: mining, particularly excavation of hard rock in confined environment demanding prevention of blasted rock cuttings falling under high ledge slopes, namely during re-activation of temporarily unworked edges of deep pits, spacing sides of deep rock excavations in road building and so on.
SUBSTANCE: method involves separating high ledge into layers so that each layer has height not exceeding excavation equipment digging height; preparing the layers for following blasting by arranging light-weight woven mat with weight on side slope of high ledge below layer to be blasted; drilling blast-holes in each layer; filling blast-holes with charges, wherein blast-holes, which are outermost from side slope, are filled with decreased charge; arranging two-layer gas-permeable covering on all opened surfaces of area to be blasted, wherein lower end of the covering is made of metal mesh, upper one is created of mats formed of worn-out car tires; inserting lower covering part under mat for distance of not less than tire diameter; blasting rock; removing covering and excavating cut rock.
EFFECT: prevention of rock fragment dispersion under high ledge slopes during blasting works performing and rock excavation.
FIELD: mining, particularly open cast kimberlite pipe mining.
SUBSTANCE: method involves mining ore body by hydromining device of floating dredger; supplying diamond-containing pulp to floating dressing plant, recovering diamonds and transporting reject material from pit to preliminarily prepared plate for following utilization thereof. Ore body is developed by hydromining device reciprocation across total ore body area. Diamonds are recovered by serial pump decomposition, sizing, dressing and conditioning. Residual material is utilized by dewatering thereof in centrifuge and stacking for following usage for building material production.
EFFECT: simplified method and rig and decreased power inputs for kimberlite pipe development.
2 cl, 2 dwg
FIELD: mining, particularly for underground mining of steeply-dipping and inclined ore bodies having low and high thickness, as well as streaks.
SUBSTANCE: method involves separating stages and substeps in pit side slope; constructing deep pit with steeply-dipping side slopes in hanging and lying ore deposit walls, wherein side slope direction vary up to vertical direction at final stage; cutting zones in upper horizons and constructing the first continuous transportation path made as conveyer lifting means in trenches as pit is excavated; moving upper conveyer lifting means to new pit side point of upper stage when shifting to other mining stages at central and deep horizons and constructing conveyer system in trench located in central horizon; mounting conveyer lifting means at vertical side slope reinforced with polymers, bolts and mesh along with deep horizon excavation so that curvature of formed stable side sections correspond to surface and path of continuous ore and capping rock transportation from lower horizons to upper ones, wherein increasing shear loads in material to be transported are accommodated in conveyer structure by control of pull system and pressing means of tape drive mechanism. Device for said method realization is also disclosed.
EFFECT: increased operational efficiency, decreased costs of ore and capping rock delivery from deep pit.
2 cl, 1 ex, 10 dwg
FIELD: mining, particularly to create high dumps during open pit mineral mining.
SUBSTANCE: method involves forming preliminary dump layer near outermost deep pit outline with the use of cyclically acting means at optimal rock transportation shoulder; digging out steeply inclined semi-trench in pit side in overburden rock location zone and in direction of pit outline sections of the first, the second and the third excavation orders from depth corresponding to optimal vehicle operation height; creating embankment on surface by forming a number of transversal transport paths made as temporary dumps having heights increasing to preliminary dump mark so that embankment is at predetermined angle to preliminary dump; mounting crushing machines on main haulage level inside pit; installing in-line conveyance means in trench and in preliminary dump; covering thereof with light-weight snow-protection tent. Dumping operation is performed in parallel runs from stacking conveyor, wherein rock is received with inclined boom-mounted mechanism of plate feeding means arranged in tube-shaped structure supported by sliding supports so that the structure may rotate in place of structure connection with stacking conveyer. Boom length is selected from inclined dumped rock layer thickness to provide minimal dump settlement in unloading device installation place. Dump embankment forming for main conveyer of the second order is continued by preliminary dump forming within design dump outline by means of in-line conveyance means and by rock stacking on dump and by cyclic means. After that the second and the third dump layers are constructed. To prevent dump deformation rock layer stacked in winter is covered with snow-free buffer rock so that said layers have equal thicknesses. As central and deep pit zones are developed main conveyer is enlarged by installing new crushing equipment section on the second haulage level formed in permanent side. Conveyer path enlargement is continued with the use of steeply inclined and vertical conveyers to provide threshold distance of rock conveyance to crushing unit by collecting transport specified by optimal collecting transport operation.
EFFECT: increased dumping efficiency.
1 ex, 5 dwg
FIELD: mining, particularly safe refuse disposal during deep laying kimberlitic pipe excavation in extreme northern permafrost zone conditions.
SUBSTANCE: method involves constructing protection dam of overburden and creating water-tight screen of loamy soil; stacking waste and rock mass of different types inside protective dam; dumping rock in layers along with layer slopes and berms creation. Each protective dam layer is formed along finite outline. Water-tight screen is covered with zeolite layer to neutralize poisonous gas. Rock saturated with brine is stacked inside formed bowl in direction from layer periphery towards center thereof. As layer is filled with brine-saturated rock the layer is covered with zeolite layer. Then upper layer is formed in the same order. After all layer dumping termination slopes are treated to impart variable geometry thereto and the slopes are covered with sapropel. Dump has elliptical configuration oriented depending on wind rose.
EFFECT: increased efficiency and safety of aggressive brine-saturated rock dump stacking and storage.
1 ex, 2 tbl, 5 dwg
FIELD: mining, particularly opened development of horizontal and gently sloping mineral deposits.
SUBSTANCE: method involves cutting next to last overburden bench; providing explosion to shift rock to goaf during above cutting operation; forming road over shifted rock; performing transportation of rock cut from next to last bench; transporting rock remaining after explosion out of ore body outline along with rock bench slope cleaning and ore body roof cleaning; removing remaining cone with bulldozer; digging-out pit along contact line between ore and shifted rock; mining mineral and transporting thereof along temporary ore-transportation road formed over shifted rock pile.
EFFECT: increased efficiency of deposit development, increased discharge coefficient, decreased distance of next to last bench and mineral rock transportation.
7 cl, 2 dwg
FIELD: mining industry, possible use during open combined excavation of bed deposits with two coal formations with alternating extraction of formations and parting and technology of stripping operations based on transporting and non-transporting excavation system.
SUBSTANCE: in accordance to invention, at predetermined sections usable for processing parting in accordance to transport-less dragline technology, special dumping vessels are created and moved for required value towards excavated space, meant later for excavation of parting rocks into them. Volumes and amount of these vessels is determined depending on mining conditions and parameters of stripping equipment. Therefore, a part of volumes of transport stripping is redistributed to non-transport stripping.
EFFECT: lower costs of stripping operations and less harmful blowouts into atmosphere from vehicle transport.
1 ex, 1 tbl, 1 dwg
FIELD: mining industry, in particular, technology for extracting mineral resource deposits, possible use for extracting ores of balance and over-balance resources during extraction of mineral resources.
SUBSTANCE: method includes preparing the massif, supplying reagents, draining solutions, sedimentation of useful components. Ore sections of useful components are detected in massif beyond limits of pit contour above the level of depression cone. These massif portions in pit sides are subjected to explosive crushing, well is drilled to upper area of each prepared ore section, and then lixiviation solutions with reagents are fed into the well. Solutions, self-flowing downwards along ore section, lixiviate metal and then enter common flow of underground waters, formed by depression cone. Sedimentation of metal is performed in the pit on geo-chemical barrier, in place of common exit of subterranean waters.
EFFECT: ensured fullness of extraction and high efficiency when completing a formation in accordance to open method.
3 cl, 2 dwg
FIELD: mining industry, possible use mainly during extraction of argillaceous placers by open method.
SUBSTANCE: method includes mechanical shrinkage of mass and extraction of sands using digging-transporting equipment. Shrinkage of mass is performed with creation of crowns, and extraction of sands is performed by cutting off aforementioned crowns.
EFFECT: increased recovery of useful components from argillaceous sands of mass, containing large pieces.
4 cl, 8 dwg
FIELD: mining art, in particular, open-pit mining of mineral resources by high benches.
SUBSTANCE: large-diameter single holes are replaced by a pair of divergent holes of a smaller diameter, in which one hole is always vertical, and the other one is inclined towards the bench; the single holes of the larger diameter are replaced with a pair of divergent bundles of parallel converged holes, in which one bundle is vertical, and the other is inclined towards the bench; the single holes of the larger diameter are replaced with a pair of divergent holes of a smaller diameter, in which one hole is vertical, and the other is inclined towards the bench and positioned in the vertical plane parallel with the first one and distant from it by 1-2 hole diameters; the single holes of the larger diameter are replaced by a pair of divergent bundles of parallel converging holes, in which one bundle is vertical, and the other is inclined towards the bench and positioned in the vertical plane parallel with the first one and distant from it by 1-2 hole diameters.
EFFECT: enhanced efficiency of blasting of the benches.
7 cl, 6 dwg
FIELD: mining industry.
SUBSTANCE: method includes dividing quarry on rows, of which first one is extracted to planned depth with external dump-forming, and extraction of following rows is performed with use of internal dump-forming, placing dug rocks to extracted space of adjacent row with common displacement of dump front with development of mining operations. Second and following rows of quarry are divided on basis of height on extraction levels, extraction of uppermost level is performed with placement of dug rocks in upper dump level of extracted space of adjacent row, using surface transporting communication lines, and during extraction of second extractive level dumping of dump level of inner dump is primarily performed by forming pioneer dump at longitudinal processed edge of quarry, on upper area of which transporting lines are placed and dumping of dump level is performed from there, with descent of mining operations in working area of extractive level profile of upper dump area is altered to provided necessary cargo communications of working horizons of extractive level to dump level, after extraction of extractive level remaining pioneer dump is dug to upper mark of following extractive level, and extraction of following extractive levels is performed analogically, using reformed upper area of pioneer dump.
EFFECT: higher efficiency.
FIELD: mining industry.
SUBSTANCE: method includes cutting steps with varying angles. Angles of double step slopes, different on basis of quarry depth, are formed with consideration of decrease of irregularity parameters with deposit depth, with natural block level of upper horizons and influence from mass explosions and wind erosion of rocks with gradual increase of their steepness until forming of vertical slopes of double steps during additional operations in quarry, while angles of slopes and edge portions on upper horizons in highly fractured rocks may be 50-55°, in rocks of average and non-specific fracture levels - 70-60° and in low-fractured rocks may be 80-85°, and edge portions 60-90 m high in deep portion of quarry with vertical double steps and preventive berms 10 m have slant angle 80-85°.
EFFECT: higher efficiency.
6 dwg, 1 tbl, 1 ex
FIELD: mining industry.
SUBSTANCE: method includes extraction of quarry to planned depth with use of quarry ore chutes with accumulating bunkers, cutting ore chutes with deepening of mining in quarry, crushing ore blocks and pieces from face from bunker walls by explosives, loading ore to railway vehicles, cutting and shutting upper portion of ore chutes at each level when mining approaches there is performed by division on beds and semi-shelves with charges in wells, providing for crushing of rock to needed dimensions and safety of mine walls, and further decrease of pieces size and increasing efficiency of ore chute operation by excluding ore suspension is achieved by use of crushing assembly in form of bowl with plate at base, working as anvil under layer of rock, from where ore mass is self-propelled to bunker, and from there by feeder is sent to crusher and further through intermediate conveyer to main conveyer.
EFFECT: higher efficiency.
4 dwg, 1 ex
FIELD: mining industry.
SUBSTANCE: method includes extracting quarry to planned depth by ore and rocks extraction by displacement of shelves along horizons with transferring to crushing plants, crushing rocks and then delivering them by lifting device to the surface, during extraction of quarry to planned depth at first stage during construction of board at the end of quarry in zone of decrease of power of deposit in stable rocks conveyer rope system is constructed, connected to hoisting machine, to bed with recesses, allowing to raise crushed material to large height at steep angle and with deepening of mining and displacement of crushers to lower horizons conveyer system is extended to provide for optimal transport shoulder for gathering vehicles.
EFFECT: higher efficiency, higher productiveness.
2 cl, 6 dwg, 1 ex
FIELD: mining industry.
SUBSTANCE: method includes opening deposit of mineral resource along its length, extraction of opened rocks in shelves, forming on one of the portions of deposit of forward extracted space reaching planned bottom, moving rocks to external dumps and into extracted space, processing and transporting of mineral resource. Deposit extraction is performed in two directions - perpendicularly to length of deposit with deepening and along length to quarry bottom, while volume of extraction of mineral resource along length is increased and volume of extraction of resources perpendicularly to length is proportionally decreased.
EFFECT: higher efficiency.
2 cl, 3 dwg
FIELD: mining industry.
SUBSTANCE: method includes serial extraction of drifts with placement of opened rocks of drifts in extracted space of previous drifts, continuous combined processes of softening, extraction and movement of rock to dump. Drifts are positioned along cut trench, extraction is performed by adjacent horizontal shavings of face area, rock of each drift is moved by throwing directly to extracted space and compacted in range by realization of kinetic energy of rock.
EFFECT: higher efficiency.
FIELD: mining industry, applicable for slanting of high benches at development of magmatic deposits of mineral resources by open pit.
SUBSTANCE: the method includes drilling of contour holes for formation of a screening peephole, buffer and breaking holes to a depth corresponding to the height of one working subbench with a redrill, the middle row of breaking holes is made with an incomplete drill, charging of the openings and their blasting, dispatch of the rock, after blasting first of outline openings, for formation of the screening peephole, and then of breaking holes and mucking of the rock, similar operations are performed on the underlying subbench of the lower high bench, at the development of the lower high bench, the development of the upper and lower benches is conducted by doubling of the working subbenches, at the development of the lower subbench of the upper high bench the outline openings are drilled to the whole height of the doubled bench, the buffer openings are drilled at a distance of 12 to 13 diameters of the charge from the outline openings and to a depth at least corresponding to the height of one working subbench with a redrill equal to 6-8 diameters of the charge, the first and last rows of the breaking holes are drilled with a redrill, equal to 4-5 diameters of the charge, and the incomplete drill of the middle row of the breaking holes makes up 7-8 diameters of the charge, after blasting of the buffer and breaking opening and mucking of the rock a crest is formed, from whose surface on the side of the slope outline and buffer openings are drilled, the first ones - to the height of doubled subbenches, and the second ones - to the height at least of one lower working subbench, then the breaking openings to the same height as in the above - and underlying subbenches and for production of a natural protective bank on the upper section of the lower high bench in the section of the berm the formed ridge is liquidated by drilling, charging and blasting of the openings of small diameter and depth.
EFFECT: enhanced stability of high benches on the outline of the open pit.
2 cl, 3 dwg, 1 ex
FIELD: mining industry.
SUBSTANCE: method includes opening deposit at distance 150 meters from river and forming of natural filtering wall between river and trench, pumping of water from trench into river, extraction of mineral resource, revegetation of dumps, filling of trench with water, accomplishment of formed water body. Mineral resource is extracted from two serially opened trenches - auxiliary, revegetated as water body, and main, positioned at opposite side of river, and soil from opening of which is used for revegetation of auxiliary trench, while in main trench along whole board on the side of river right beyond mining operations inner dump is formed with width not less than 250 meters and with height at same level with earth surface, water from trenches is fed into river, and then into water body through intermediate collectors, while after forming of water body currents of soil waters between trenches and river are made balanced, balance level is estimated on basis of water levels in auxiliary trench and river.
EFFECT: higher efficiency.
1 dwg, 1 ex