Lump detergent and a method for manufacture thereof

FIELD: household chemical goods.

SUBSTANCE: invention relates to solid molded detergent compositions for cleaning hard surfaces, washing of textiles, or for personal hygiene. Cleaning agent contains 5 to 95% active detergent, 0 to 90% inorganic substance particles or other common ingredients, and at least 5% water. Outside surface of cleaning agent is covered by at least one polymer film formed by radiation hardening of polymer composition capable of being hardened under irradiation.

EFFECT: improved strength characteristics and imparted preservation of shape and integrity of cleaner lumps on prolonged contact with water.

22 cl, 6 tbl, 6 ex

 

The technical field to which the invention relates.

The invention relates to a molded solid detergent compositions for cleaning hard surfaces, for washing fabrics or for personal hygiene and, more specifically, to compositions having improved strength and, thus, retains shape even after prolonged contact with water.

The level of technology

Detergent compositions for washing textiles or clean solid surfaces, typically include surfactants, whose role is to remove dirt. Washing textiles or clean solid surfaces of surfactants often consist mainly of nemylnya surface-active substances.

Solid detergent compositions are considerably cheaper than the liquid, due to the low cost of the package and they are very popular forms in developing countries. The solid dosage product easier, this eliminates splashing and application of the product can be better adjusted. Among the solid forms of popular and rapidly expanding markets in developing countries is in lump form. Cleansing compositions in the form of pieces from an economic point of view superior to other forms of product, and dispensing from a piece of well regulated.

For lump detergent required p is Jemima physical strength, such that they retain their structural integrity during handling, transport and application. Accordingly, they can also be incorporated in various abrasives, fillers, modifying additives and other ingredients such as coloring, flavoring, preservatives, etc.

Pieces detergent for washing fabrics and cleaning hard surfaces are in continuous contact with water during use and also often during subsequent storage and, therefore, are moist and usually collapse to form a paste. The shape and contours of such chunks is not maintained in a satisfactory condition.

This problem usually tried to solve it by implementing various changes in the composition of the piece. Any attempt otvetit piece, if not properly regulated the composition, can lead to too solid product that will not release a sufficient amount of product to clean. So this is a major obstacle in order to ensure that: a) is not the destruction of the product during application, (b) no loss of product due to the formation of a slurry, and (C) the product is still soft enough to allow the user to have the ability to find the correct amount of product during purification.

At the same time consider the request of the authors 417/Mum/201 describe the direct application of the molded detergent product, having a water resistant coating that can wear off with washing liquid during application. Preferably, the molded detergent product is an extruded piece and contains abrasive, and on the outer surface of the specified piece of detergent applied one or more materials with a permeability coefficient for water

the melting point of above 30°where [Cm3]=Cm3(273,15K; 1,013 X 105PA), as described in "Polymer Handbook, 1989, Third edition, Eds. J.Brandrup and E.H.Immergut (Wiley-Interscience Publication), page VI/436".

Polymer coating to protect surfaces known from the prior art. The polymer coating can be obtained by applying the coating from the melt, solution, or by radiation or thermal curing of the liquid coating.

Polymer film, cured under the action of radiation, known in the prior art and provide a quick cure. Properties of polymer films can be adjusted by selecting the composition of the polymer composition. These coatings are applied in a variety of ways, including spraying, dipping and using the brush device.

So, as exterior coatings on various subjects use the resin composition, cured under the action of light (US 5213875, Westinghouse, 1993), designed to provide strength to the araphant, the strength, wear, corrosion stability, thermal stability, chemical stability and weather stability of the subject with the floor.

In the US 6284835 (Lilly Indus. 2001) describes the cured coating detecting high resistance to fracture upon impact and is suitable specifically for sporting goods and equipment, such as balls to play Golf, car bumpers and other surfaces.

In the US 6293287 (Gillette, 2001) describes a method of producing threads for brushing your teeth with a coating of cured under the action of UV resin to provide improved strength, wear.

However, the prior art does not describe the use of such polymers, cured under the action of radiation, to improve the durability of products, such as detergent compositions, or other items that are in prolonged contact with water.

The invention

The main purpose of the present invention is the development of polymeric coatings or films on a molded solid detergent compositions, such as lumps or tablet detergent for washing clothes and textiles, for cleaning hard surfaces, for personal hygiene, etc. that can be obtained by radiation curing polymer, cured under the action of radiation, which can be easily applied, development of polymer p. the floor to give the desired gloss/finish, at the same time improving the durability of the pieces of detergent, even when prolonged contact with water.

Another aim of the invention is the development of polymer coatings for detergent compositions possessing the necessary adhesion to the surface compositions having a certain thickness and good mechanical properties.

Another objective of the present invention is to develop a solid molded detergent compositions, such as pieces and tablets (hereinafter together called "lumpy detergent"), on which the coating representing cured under the action of radiation of a polymeric coating or film with good adhesive properties to the surface of the piece, the necessary thickness and with good mechanical properties, and due to this, the piece retains the desired shape and integrity even when exposed to water.

Another goal is to develop a lump detergent with a polymer coating that can be obtained by rapid solidification of the polymer, cured under the action of radiation applied to the surface of the piece, and the result is high performance in the production.

In addition, the present invention is a method of obtaining a lump detergent described above.

Detailed disclosure of the invention

0.5 to 95 wt.%. active detergent,

0-90 wt.%. inorganic particles and/or other conventional ingredients, and on the outer surface of the specified molded detergent composition includes at least one polymeric coating or film obtained by radiation curing resin, cured under the action of radiation.

Lump detergent, equipped with film, utverzhdenii under the action of radiation, according to the invention is solid and at the same time soft enough to ensure that the user was able to use the right amount of detergent from a piece during washing or other hard surfaces or washing of fabrics, or the cleansing of the skin, and this coating is water resistant and is able to gradually recede from the piece during the application.

The film is water-resistant coating on the piece, reduces the destruction and deformation of shape during use and also reduces the loss of detergent at the expense of decreasing the formation of a slurry. Water-resistant film on the surface of the piece is inert, and although washed with detergent while using capable of supporting the integral is the General form of the piece. Water-resistant coating, preferably essentially insoluble in water even in an alkaline environment.

According to one aspect of the present invention lump detergent according to the invention, suitable for washing textiles or to clean solid surfaces, including utensils and cookware, preferably, contains:

0.5 to 60 wt.%. active detergent,

10-90% wt. particles of inorganic substances and other conventional ingredients, and on the outer surface of the specified molded detergent product there is at least one polymer film, obtained by radiation curing resin composition, cured under the action of radiation.

Detergent compositions for washing clothes or textiles or clean solid surfaces contain, preferably at least 2 wt.%, preferably, at least 5% wt. the active detergent. They also contain, preferably at least 10 wt.%. particles of water-insoluble inorganic substances, which can serve as a filler, amendment, abrasive, or any combination thereof.

According to another aspect of the present invention, bulk detergent according to the invention, suitable for personal hygiene (personal wash), contains, preferably 20-95 wt.%. active detergent and neobyazatel is, up to 75% inorganic particles and/or other conventional ingredients, where on the outer surface specified with the form detergent product there is at least one polymer film, obtained by radiation curing resin, cured under the action of radiation. Preferably, such lump detergent for personal hygiene contains at least 40 wt.%, more preferably, at least 60% wt. active detergent, while the number of active detergent, preferably, does not exceed 90%. The total amount of inorganic particles and other conventional ingredients, as a rule, does not exceed 40% wt. In some specific embodiments lump detergent for personal hygiene does not contain any inorganic substance in the form of particles.

Thus, according to one preferred embodiment of the invention, bulk detergent coating contains 60-95 wt.%. the active ingredient, more preferably 60-90%.

Bulk detergent according to the invention typically will contain at least 5% wt. water, more preferably at least 10% or 15% or more.

The specified curing under the action of radiation, the polymer can be obtained by using systems, cured by cationic and/or free radical mechanism. First, you can get what ispolzovaniem cycloaliphatic compounds or silicones, while the latter can be obtained using a wide range of acrylates. Such acrylates you can choose from among mono - or polyfunctional acrylates. You may receive or one or more polymer films using the same agent or any combination thereof.

According to one preferred aspect the present invention relates to lump cleaning tool described above, on the outer surface of which has a polymer film obtained by radiation curing resin composition, cured under the action of radiation, containing:

(a) about 10 wt.%. - 60% wt. polyfunctional (meth)acrylate monomer with a molecular mass of 170-1000 and containing in the molecule at least two unsaturated groups capable of polymerization,

(b) about 5 wt.%. - 60% wt. oligomer with molecular weight of 500-10000 and containing any one or a mixture of epoxy(meth)acrylate, aliphatic/aromatic urethane(meth)acrylate, poliafito(meth)acrylate, butadiene, (meth)acrylate, butadiene-PU-(meth)acrylate and (meth)acrylic resin, siliconalley, and

(c) the initiator of photopolymerization and/or sensitizer.

For the purposes of this invention, the term "(meth)acrylate" is used to denote acrylate and methacrylate, and combinations thereof.

According to another of prepact the positive aspect of the invention relates to lump cleaning tool, on the outer surface of which there is at least one polymer film, obtained by radiation curing resin composition, cured under the action of radiation, containing:

(a) at least silicone polymer with functional epoxypropoxy and

(b) photoinitiator cationic polymerization.

According to another of its preferred aspect the present invention relates to lump cleaning means on the outer surface of which there is at least one polymer film, obtained by radiation curing resin composition, cured under the action of radiation, containing:

(a) at least one cycloaliphatic epoxy resin and

(b) photoinitiator cationic polymerization, such as salt arylsulfonyl or iodone.

According to another aspect of the invention, bulk detergent is covered with a water-resistant polymer coating, preferably essentially insoluble in water and obtained from the resin composition, cured under the action of radiation. These cured by the radiation of the resin can be fed into the composition using system cured by cationic or free radical mechanism. In the heart of the first may be cycloaliphatic compounds or silicone, while the latter is their are a number of acrylates.

"Radiation" in this invention refers to electromagnetic radiation, preferably with a wavelength shorter than the emission in the visible region of the spectrum, i.e. in the near field or the far ultraviolet region (UV), x-ray or gamma radiation, or corpuscular radiation. The preferred electromagnetic radiation is UV radiation, and preferred corpuscular radiation is the emission of electrons.

Composition, cured under UV irradiation

According to a preferred embodiment of the present invention, on the outer surface of the specified lump detergent coated with a polymer cured under UV irradiation. In General, methods of curing under the action of UV radiation are the photopolymerization and can be selected from two main categories: 1) free radical polymerization containing functional group of the (meth)acrylic resins and (2) the cationic polymerization of epoxy resins. Both categories are well known and described in the prior art. Containing functional group of the (meth)acrylic resin, as a rule, contain containing functional group of the (meth)acrylic oligomers and monomers in combination with photoinitiators causing the curing under the action of UV radiation. There is a tendency to use the Snov, cationic system cycloaliphatic epoxides and photoinitiator for the formation of a strong acid under the influence of UV radiation. Strong acid causes rapid disclosure of epoxy groups in the monomers with the formation of reactive cationic groups, attacking and revealing the epoxy group in the next monomer. General description of such systems can be found in Radiation Curing in Polymer Science and Technology, Vol.1: Fundamentals in Methods, Edited by J.P.Foussier and J.E.Rabek, Published by Elsevier Applied Science (1993), and in N.S.Allen, M.A.Johnson, P.Oldring (ed.) and M.S.Salim, Chemistry &Technology of UV&EB Curing Formulations for Coatings, Inks &Paints, Vol.2, SITA Technology, London, 1991. Composition, cured under the action of UV radiation, may also contain a hybrid system consisting of a combination of cationic and free radical mechanisms curing components under the action of UV radiation.

Composition, cured under the action of UV radiation on the mechanism of cationic polymerization

Composition, cured under the action of UV radiation on the mechanism of cationic polymerization, usually contain a combination of an initiator of cationic polymerization and epoxy resins, such as cycloaliphatic resin. Can be added polyfunctional hydroxycodone such as polyols, to increase the speed of curing. Photoinitiator cationic polymerization may consist of salts one, ferrocene or page, which form a strong acid when exposed to UV radiation. Typical salts are used as initiators, t is Auda hexafluoroantimonate triarylsulfonium and hexaphosphate definality. One such commercially available initiators initiator sold by UCB Chemicals, Inc., called Uvacure™ 1590. It is a mixture of hexaflurophosphate triarylsulfonium with the solvent propylene carbonate, capable of copolymerization.

Typically, epoxy resins and monomers suitable for the production of polymer coatings according to the invention, curable under the action of UV radiation, are organic compounds containing at least one oxiranyl cycle, capable of polymerization by reacting disclosure cycle. Such materials are called General epoxides, include Monomeric and polymeric epoxides, and can be aliphatic, cycloaliphatic, heterocyclic or aromatic compounds or their combinations. They can be liquid or solid substances or mixtures thereof. Suitable epoxy resins are cycloaliphatic epoxy resins, such as resins containing cyclohexanamine groups, such as epoxycyclohexanecarboxylate. One such commercially available epoxy resins is Uvacure™ 1500, which sells UCB Chemicals, Inc.. She is a 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate a high degree of purity.

Containing epoxy functional groups of silicone polim the market is also amenable to cure by a cationic mechanism. A typical composition includes (a) pre-sewn containing functional epoxypropyl liquid copolymer of diallylamine(open circuit)politiacal and alkulatausvedoksen and (b) salt basiliani, effective as catalyst initiated by ultraviolet radiation, the curing reaction of the intermediate liquid polyorganosiloxane. A typical example is a commercially available linear copolymer of polydimethylsiloxane with functional epoxypropane that sells GE Voeg Silicones under the name UV9400and that can make a catalytically using UV9380c- commercially available catalyst from GE Silicones containing hexafluoroantimonate iodine.

Composition, cured under the action of UV radiation on svobodnoradikal mechanism

The monomers

In the curing under the action of UV radiation, the compositions according to the invention is a polyfunctional acrylate monomer containing in the molecule at least two unsaturated groups capable of polymerization, together with a suitable oligomer to obtain a coating film having excellent mechanical properties and resistance opposed to the usual conditions during the application of pieces of detergent. Typical polyfunctional acrylate monomers are diluted reactions is nesposobnye monomers with a molecular weight of from about 170 to about 1000. Specific examples of polyfunctional monomers that can be used in the present invention are trimethylaminuria (TMRCA), pentaerythrityl, pentaerythritoltetranitrate, glyceryltrinitrate, triarylmethylhalogenides, glycerylphosphorylcholine (GPTA), diacrylates ether hexandiol (HDODA), diacrylates ether of triethylene glycol (TEGDA) and/or its alkoxysilane derived, diacrylates broadcast tripropyleneglycol (TPGDA) and/or its alkoxysilane derived, diacrylates ether of neopentyl glycol (NPGDA) and/or its alkoxysilane derived, tetraacetylethylenediamine, dipentaerythritol(three, Tetra, Penta or hexa)acrylate or similar connection. These monomers can be used singly or in combinations of two or more. The preferred composition for coating include polyfunctional acrylates in an amount of from about 10% wt. to about 60 wt.%, moreover, preferably the range from about 20% to about 50%.

Oligomers

Suitable oligomers are acrylic oligomers with the main chain of carbon atoms, which is formed by the polymerization of acrylate and other monomers with ethylene unsaturation. Other suitable oligomers are atilirovanie or metakrilovoy urethane, atilirovanie complex is polyester, acelerando epoxysilane or atilirovanie simple polyester, in which the main chain contains oxygen and nitrogen urethane [-OC(O)NH-], oxygen of ester [-C(O)O-] or oxygen epoxypropyl or simple ether [-O-]. Acrylic oligomers have an average molecular weight of from about 500 to about 10,000, and preferably 500-4000. Acrylic oligomers are typically copolymers Ethylenediamine monomers, such as styrene, glutaric acid, maleic acid, and esters of acrylic acid containing residual acrylic unsaturation capable of photopolymerization. A preferred example epoxyacrylate oligomer, commercially available from UCB Chemicals, Inc., has an average molecular weight of about 500, diluted to 25% TPGDA and sold under the name Ebecryl™ 605. A mixture of the oligomer/monomer gives utverzhdennuyu UV film, which, according to the manufacturer, has a tensile strength tensile ˜95840 kPa (13900 f/d2), elongation at elongation of 7% and a glass transition temperature of 67°C. the oligomer is a fast curing, provides good gloss and excellent resistance.

A preferred example of the oligomer complex poliefirdiakrilata commercially available from UCB Chemicals, Inc., under the name Ebecryl™ 450 and has an average molecular weight of about 1500. It represents the quick curing polyetiological, modified fatty acid, with excellent wettability. The film formed after curing under UV irradiation, as reported by the manufacturer, has a tensile strength tensile ˜29650 kPa (4300 f/d2), elongation at elongation of 4% and a glass transition temperature of 17°C.

A preferred example of the oligomer acrylic resin commercially available from UCB Chemicals, Inc., under the name Ebecryl™ 745. This oligomer diluted to 46% of the monomer, such as TPGDA. The film formed after curing under UV irradiation, as reported by the manufacturer, has a tensile strength tensile ˜13100 kPa (1900 f/d2), elongation at elongation of 52% and a glass transition temperature of 30°C. This film has excellent mechanical properties and superior adhesion to detergent substrates.

Oligomers, which are examples polyurethanecoated oligomers, as a rule, are synthesized by the interaction of a diisocyanate with a complex polyester or easy polyester with terminal hydroxyl groups to form urethane with terminal isocyanate groups. Then acrylates with terminal hydroxy groups enter into interaction with terminal isocyanate groups. Urethaneacrylate oligomers by nature can be aliphatic or aromatic, depending on the choice of diisocyanate. Typically Polym rnie film based on aliphatic urethaneacrylate are more stable and provide more flexibility. In contrast, aromatic urethaneacrylate more rigid and provide chemical resistance. Similarly, the main chain of the polyol plays an important role in determining the rate of curing and the properties utverzhdenii film. The elasticity of the polymer film, for example, is a function of molecular weight and functionality of the polyol, and higher molecular weight diols provides greater elasticity.

One such commercially available aliphatic urethaneacrylate is commercially available EV 244™, UCB Chemicals, Inc.. This oligomer is a 10% solution of monomer, such as HDODA. The film formed after curing under UV irradiation, as reported by the manufacturer, has a tensile strength tensile ˜25510 kPa (3700 f/d2), and elongation at tensile 60%.

Photoinitiator

In the composition for coating use, the initiator of photopolymerization to create the possibility of forming curing the above coating film of the polymer components of the composition. The preferred amount in the resin composition for coating is 2-10 wt.%. polymeric composition, and preferably 4-8 wt.%. If the content of the photopolymerization initiator of the less than 2%, the curing of the coating film under the action of UV radiation would be inadequate, and is not pre is respectful content, exceeding 10 wt.%, as will decrease the resistance of a coating film, and the cured coating can be painted.

Suitable free radical initiators for the photopolymerization are compounds of the type of acetophenone, connection type benzoic ether, compounds of the benzophenone type, connection type, phosphine oxide, organic peroxides and similar compounds. Specific examples of such compounds are:

i) carbonyl compounds such as benzoin, benzoylmethylene ether, antinational ether, benzonitrile ether, acetoin, butirosin, tawain, benzil, benzophenone, p-methoxybenzophenone, diethoxyacetophenone, α,α-dimethoxy-α-phenylacetophenone, methylphenylglycidate, ethyleneglycol, 4,4'-bis(dimethylamino)benzophenone. 2-hydroxy-2-methyl-1-phenylpropane-1-it, 1-hydroxycyclohexane;

ii) sulfur compounds, such as tetramethylthiuramdisulphide, tetramethylthiuramdisulphide;

iii) compounds, such as azobisisobutyronitrile and 2,2'-azobis(2,4-dimethylvaleronitrile);

iv) peroxides, such as benzoyl peroxide, di-tert-butylperoxide.

In order to promote rapid curing under the action of UV radiation, typically use synergists mono - or difunctional amines in combination with photoinitiators, such as alkyl/arylketones, or D. the natives initiators type compounds, chip off the hydrogen. Synergists calironia amines promotirovat hardening by formation of free radicals, but also by overcoming the inhibition of polymerization by oxygen on the surface of the coating. In the latter case, aminoacyl interacts with free oxygen, reducing the amount of oxygen available on the coating surface to break polymerization. Not only depleted the oxygen, but also formed another free radical Amin. In the hardened films such calironia amines become part of the cured polymer. Commercially available accelerandi amines are Ebecryl™ R and Ebecryl™ 7100, which sells UCB Chemicals, Inc..

Polymer composition for coating may also contain other conventional additives. For example, it may contain a polymer or silicone additives for improving surface properties, additives that improve the fluidity, dyes, pigments, antioxidants, matting additives (for example, silica with a waxy coating or without it or other inorganic materials), etc. In more preferred embodiments additive to improve fluidity, include at the level of about 0.3-3%, and in one particularly preferred composition include improving the fluidity additive Tego 2100, available from Goldschmidt, Germany.

The polymer composition also in the cancel, optional, suitable inert solvent. Typical solvents are esters, such as ethyl acetate, butyl acetate; ketones, such as acetone, methyl isobutyl ketone and methyl ethyl ketone; alcohols, for example, butyl alcohol; and aromatic solvents such as toluene and xylene. The number of included solvent will vary in accordance with the specific method of application at work. For example, in the case of spray application, typically, will include a larger amount of solvent, while for application with a roller will be used less solvent, if it will ever be used. In any case, the inert solvent will comprise from 0 wt.%. to about 95% wt. the whole composition for coating, and in the preferred compositions for coating 20-80%, more preferred 40 to 60%.

Accordingly, and in another embodiment, the invention relates to a method of obtaining a lump of detergent according to the invention, incorporating the following stages:

(a) forming detergent compositions with obtaining pieces detergent

(b) applying to pieces coating : resin, cured under the action of light,

(c) effects on specified piece UV radiation/radiation of electrons.

The formation of pieces of detergent can be accomplished in any Izv the STN in the technique of the method of obtaining a solid molded detergent products such as extrusion, pressing the scroll machine for soap or casting. The first method is usually used for obtaining pieces of detergent for washing clothes and pieces of detergent for cleaning hard surfaces, in particular pieces to work in the dishwasher. The second and third methods are usually used for obtaining pieces of detergent, such as bars of soap for personal hygiene.

With regard to the application of the resin composition for coating, then it can apply the usual method of coating known in the prior art. The method of applying the polymer composition of the present invention is not limited, and usually you can use well-known methods of coating, such as coating using a brush device, coating spray drenching, coating by immersion or dipping, and coating, spraying, or any other way to get a lot of small droplets of resin and allowing them to settle on the surfaces of the piece of detergent with the formation of a smooth film. When coated, preferably using an organic solvent, to find the viscosity of the resin composition for coating from the viewpoint of improving job opportunities, smoothness and uniformity of a coating film and adhesion utverzhdenii pokr the main film to the weight of the piece. Examples of preferred organic solvents are given above, and to such solvents include ethanol, isopropanol, butanol, toluene, xylene, acetone, methyl ethyl ketone, ethyl acetate, butyl acetate and the like solvents. The composition can be applied directly to the surface of the piece or apply to other pre-cured (for example, paints or primers) or wet (for example, in the case of the adhesive layer coating film. The material is advantageously used when the thickness of utverzhdenii film from about 5 microns to 100 microns, with the preferred thickness utverzhdenii film 20-50 μm. The preferred thickness will provide sufficient uniformity of the film without formation of flows and promote a satisfactory cure. Once the polymer composition for coating is applied, it can otvetit, irradiating, preferably ultraviolet radiation, as is well known to specialists in this field of technology. In this regard, the irradiation continues until completion of curing, and preferred exposure time is typically less than 10 seconds. The preferred source of ultraviolet radiation with a wavelength interval from about 180 nm to 450 nm. For example, you can use sunlight, mercury lamps, arc lamps, xenon lamps, gallium lamps and the such sources, but mercury lamps, medium pressure, high pressure or ultra high pressure provide particularly advantageous for fast drying. Preferred mercury lamp medium to high pressure with an intensity of approximately 28 W/cm (70 watts/inch) up to 395 watts/cm (1000 watts/inch). Such preferred methods of curing provide full curing and ensure a suitable coating, resistant to premature yellowing and showing the desired resistance to cracking.

The coating is applied on at least one side of the piece of detergent, preferably at a few parties. However, it is preferable that one side of the piece remained for the most part without coating. Most preferably, the side that remains uncoated, is the side opposite the side on which the piece can easily be put on a flat surface.

Active detergent

The composition according to the invention contains the active detergents, which can be soap or nemalymi surface-active substances and, as a rule, are selected among anionic, nonionic, cationogenic and zwitterionic/amphoteric surfactants or mixtures thereof. Suitable examples of active detergents are surface-active substances specified in a well-known guides the x "Surface Active Agents", Vol.1, by Schwartz &Perry, Interscience 1949; "Surface Active Agents", Vol.2, by Schwartz, Perry &Berch, Interscience 1958; the latest edition of "McCutcheon''s Emulsifiers and Detergents"published by Manufacturing Confectioners Company; "Tenside-Taschenbuch", H.Stache, 2nd Edn., Carl Hauser Verlag, 1981.

The total number of active detergents used in the detergent compositions of the invention will be preferably 5-30 wt.% compositions for pieces intended for use for washing clothes or cleaning hard surfaces. For lump detergent intended for personal hygiene, the total number of active detergent can be up to 85%, and a large proportion of it, or even all, may be the soap of the fatty acid.

Abrasives

Bulk detergent designed for cleaning hard surfaces, in particular for washing dishes and kitchen utensils, often contain solid abrasive in the form of particles. Suitable abrasives you can choose from a number of particles of zeolites, calcite, dolomite, feldspar, silica, silicates, other carbonates, alumina, bicarbonates, borates, sulfates, and polymeric materials such as polyethylene. This can be a system of abrasives with several types of abrasives to achieve a balanced abrasive properties. It is shown that the combination of abrasives of different hardness in the composition provides significant advantages for the La some consumer properties. The abrasive can be included in the coating to facilitate its original removed.

Additives, modifying ability

Bulk detergent designed for washing clothes or for cleaning hard surfaces, may contain as optional ingredients, additives, modifying ability. Additives, modifying ability/buffer salts of alkaline metals used in such detergent compositions are, preferably, inorganic substances, and appropriate additives, modifying ability include, for example, silicates of alkali metals (zeolites), sodium carbonate, sodium tripolyphosphate (STPP), tetrahydrofolate (TSPP) and their combinations. Additives, modifying ability/buffer alkali metal salts, are used as appropriate in the number, from 2 to 15% wt., preferably from 5 to 10% wt.

Other optional ingredients

Other ingredients such as solvents, amines, perfume, dyes, flourescers and enzymes known in the art as useful components of pieces of detergent. You can also use them in Kuskovo detergent according to the invention, for example in an amount up to 10% wt. The choice of the added ingredients will depend on the final destination lump of detergent that will be on avigno for specialists in this field of technology. Fillers and builders, are well known in the prior art, may also be present in Kuskovo detergent according to the invention in quantities known to give the pieces to the desired hardness, stability and strength, wear.

Information confirming the possibility of carrying out the invention

Example 1. Detergent compositions

Detergent composition suitable for washing dishes and kitchen utensils, washing clothes and personal hygiene, having the compositions indicated in table 1, is used to demonstrate the invention. They are obtained by mixing the ingredients and extrusion them in the usual way.

Table 1

Composition for washing dishes
IngredientsContent (% wt.)
LAS sodium14
Sodium carbonate12
Sodium tripolyphosphate2
Inorganic particles dolomite/kaolin59
Magnesium sulfate0,5
Silicate of alkaline metal3
Water100
Table 2

Composition for personal hygiene
IngredientsContent (% of the speakers.)
Soap82,1
Odorant (25905 M4, HLRC)1,5
Glycerin6,0
Terentieva salt add0,014
Ethane-1-hydroxy-1,1-diphosphonic acid (EHDP)0,05
Water, a small amount100

Table 3

Composition for washing clothes
IngredientsContent (% wt.)
Soap55
LAS sodium3
Soda1
Sol0,5
Moisture22
Calciterest

Example 2. A piece with a coating of uncured film

To pieces detergent, obtained according to example 1 is applied a 25% solution of the polymer polymethylmethacrylate (emission spectra obtained for pure) in chloroform. The coating is applied using a brush device and left to dry at 45°C for 12 hours. The pieces become non-sticky after about 30 minutes.

Such pieces is beyond the scope of the invention.

Examples 3-6. Pieces with a coating of polymeric compositions, cured under the action of light

To pieces detergent, p is obtained according to example 1, apply a variety of polymer compositions, cured under the action of light, and utverjdayut using as a UV source of mercury medium pressure lamp with an intensity of 118 watts/cm (300 W/inch) within less than one second. In examples 3-6 using various polymer compositions according to the invention, described in table 4.

Examples 3 and 4. Pieces with a coating of acrylate compositions, cured under the action of light

Example 3

In beaker get cured under UV irradiation composition based on the composition presented in table 4, and put it on a piece of detergent using a brush device. This method of application ensures the formation of a uniform coating on five sides of the piece, which lies on the sixth side. As a monomer used propoxycarbonyl NPGDA, while as oligomer use commercially available epoxyacrylate Ebecryl™ 605 from UCB Chemicals. The combination of benzophenone and Duracure 1173 (sold by CIBA Fine Chemicals) are used as photoinitiator. In addition, this composition is also used synergists amines Ebecryl™ P115 and Ebecryl™ 7100. To ensure the excellent wettability of the substrate is also used for improving the fluidity additive Ebecryl™ 350 - atilirovanie silicone from UCB Chemicals.

Example 4

The chemical is kOhm glass get cured under UV irradiation composition, based on the composition presented in table 4, and put it on a piece of detergent using a brush device. This composition similar to the composition of example 3, except that use the preferred combination of oligomers to improve properties of the film. In particular, the use of acrylic resin (DM-55), politiacal (Ebecryl™ 450), polyurethanebased (Ebecryl™ 220), butadienestyrene (CN 971 A80) and aromatic polyurethanebased (CN302). Most of the other ingredients in this composition are the same as in example 3.

Example 5. A piece with a coating of silicone compositions, cured under the action of light

The silicone composition is cured under the action of light having the composition presented in table 4, obtained using to cover UV9400-linear, containing functional epoxypropyl polydimethylsiloxane, available from GE Silicones, and UV9380c silicone catalyst, available from GE Silicones containing hexafluoroantimonate iodine. Receive the mixture and put into pieces using a brush device.

Example 6. The piece with the coating composition, cured under the action of light on the mechanism of cationic polymerization

The application of the curing mechanism of the cationic polymerization resin composition of composition presented in tab is .4, based on the polymerization of cycloaliphatic epoxy resins. The basis of this composition is Uvacure 1500 - epoxy resin, available from UCB Chemicals, and it also contains 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate. In addition, to ensure excellent resistance film and the high speed of curing is also used Uvacure 1530, which is a mixture of epoxy resin and aliphatic polyol of low molecular weight. In this composition uses photoinitiator cationic polymerization Uvacure 1590, containing a mixture of salts of tricresylphosphate in capable of copolymerization solvent and propylene carbonate. In this composition to improve the wettability of the substrate using the wetting SilWet® L-7602 from Union Carbide Corporation.

Determining the barrier properties against water

Cover the pieces with utverzhdennym UV coating (examples 3-6), on pieces with uncured UV coating (example 2) and test pieces without coating (example 1), all according to table 1, analyze their barrier properties against water conditions. In order to check this, the pieces are coated and test pieces are placed in a tank of water and control the dissolution of the active detergent (AD) and the physical properties of the pieces as a function of time. the usual collect data after 2 hours and 24 hours and cover are placed in a row on the basis of the rate of dissolution of their AD. Typically, the result for pieces with excellent barrier properties against water is zero or a negligible amount of AD in the tank with water. The results obtained for the compositions shown in examples 3-6, are given in table 5.

Table 5
ExamplesDescription coverBarrier properties (AD mg/10 ml)
2 hours24 hours
Example 1The control piece without coating90110
Example 2A piece with a coating of polymer is not cured under the action of light55104
Example 3A piece with a coating of acrylate composition, cured under UV irradiation010
Example 4The piece with the coating of the preferred acrylate composition, cured under UV irradiation02
Example 5A piece with a coating of silicone compositions, cured under UV irradiation08
Example 6The piece with the coating component is icii, cured under UV irradiation by a cationic mechanism020

Define the time of curing and Shine

The curing time control during the manufacturing process pieces. The gloss was measured by using a gloss meter (Trigloss meter M, Scheen Instruments, UK). Data on the curing time and brilliance for the films of examples 3-6 are given in table 6.

Table 6
ExamplesThe cure timeGloss(85°)
Example 1Not cures3
Example 230 min25
Example 3<178
Example 4<175
Example 5<145
Example 6<570

The presented data show that the films according to the invention of examples 3-6 possess good barrier properties, as shown by the number of active detergent dissolved and Vasilchenko water, and the time required for curing is extremely small. Glitter is also quite good compared to pieces of uncoated and pieces of coated floor of the measure, not cured under the action of light.

1. Bulk detergent containing 0.5 to 95 wt.% active detergent, 0-90 wt.% particles of inorganic substances and/or other conventional ingredients and at least 5 wt.% water, on the outer surface of which there is at least one polymer film, obtained by radiation curing resin composition, cured under the action of radiation.

2. Bulk detergent according to claim 1, intended for washing Laundry or textiles or clean solid surfaces containing 0.5-60 wt.% active detergent,

10-90 wt.% particles of inorganic substances and other conventional ingredients.

3. Bulk detergent according to claim 1, intended for personal hygiene, containing 20-95 wt.% active detergent,

0-75 wt.% particles of inorganic and/or other conventional ingredients.

4. Bulk detergent according to claim 3, containing 60-95% active detergent.

5. Bulk detergent according to claim 1, in which the specified polymer composition, cured under the action of radiation, contains system formed by polymers cured by cationic and/or free-radical mechanism, based on cycloaliphatic compounds or silicones and acrylates.

6. Bulk detergent according to claim 1, containing one or more polymer films.

7. Bulk detergent according to claim 1, in which the specified polymer film is essentially insoluble in water.

8. Bulk detergent according to claim 1, in which the polymer composition is cured under the action of radiation, contains:

(a) 10-60 wt.% polyfunctional acrylate monomer with a molecular mass of 170-1000 and containing in the molecule at least two unsaturated groups capable of polymerization,

(b) 5 to 60 wt.% oligomer with a molecular weight in the range of 500-10000 and containing any one or a mixture of epoxyacrylate, aliphatic/aromatic urethaneacrylate, poliefirdiakrilata, butadienestyrene, butadiene-PU-acrylate and acrylic resin, and

(c) the initiator of photopolymerization and/or sensitizer.

9. Bulk detergent according to claim 1, in which the polymer composition is cured under the action of light, contains

(a) at least one silicone polymer with a functional epoxypropane and

(b) photoinitiator cationic polymerization.

10. Bulk detergent according to claim 1, in which the polymer composition is cured under the action of light, contains

(a) at least one cycloaliphatic epoxy resin and

(b) photoinitiator cationic polymerization, such as salt arylsulfonyl or iodine.

11. Lump washing sredstvo to claim 1, in which the polymer composition is cured under the action of light, contains at least one resin of a number:

1) polymerizing by free radical mechanism epoxy functional (meth)acrylate groups;

2) epoxy resins polymerized by a cationic mechanism.

12. Bulk detergent according to claim 11, in which resin with functional (meth)acrylate groups are composed of oligomers with functional (meth)acrylate groups and monomers combined with photoinitiators.

13. Bulk detergent on PP and 10, in which the resin utverjdayut using photoinitiator cationic polymerization containing salt from among the salts one, ferrocene or the page that form under the influence of UV-radiation in a strong acid, preferably gestational triarylsulfonium or hexaphosphate definality.

14. Bulk detergent of claim 1, wherein the polymer composition contains conventional additives selected from a number of additives that improve the properties of polymer or silicone coatings, additives that improve the fluidity, dyes, pigments, antioxidants, matting agents, inert solvents.

15. Bulk detergent according to claim 1, in which the thickness utverzhdenii film is 5 to 100 μm, preferably 20-50 μm.

16. Lump is housee tool according to claim 1, in which the active detergent is chosen from among anionic, nonionic, cationogenic and zwitterionic/amphoteric surfactants or mixtures thereof.

17. Bulk detergent according to claim 2, in which the total amount of active detergent is 5-30 wt.%.

18. Bulk detergent according to claim 2, containing abrasives selected from among zeolites, feldspar, silica, silicates, calcite, dolomite and other carbonates, alumina, bicarbonates, borates, sulfates and synthetic polymeric materials.

19. A method of obtaining a lump detergent according to any one of claims 1 to 18, which includes stages:

(a) forming detergent compositions with education pieces detergent

(b) applying to pieces coating of the resin composition, cured under the action of light, and

(C) impact on these pieces of electromagnetic radiation with a wavelength shorter than the emission of the visible part of the spectrum, or corpuscular radiation for curing the polymer composition to the polymer film.

20. The method according to claim 19, whereby the formation of detergent compositions is carried out by extrusion, pressing, screw machine for soap or casting composition.

21. The method according to claim 19, whereby electromagnetic radiation is a UV radiation is giving.

22. The method according to any of PP-21, according to which the polymer composition is applied by spraying a coating using a brush device, a jet spray, immersion or spraying.



 

Same patents:

FIELD: metallurgy industry; mechanical engineering; motor-car industry; other industries; production of the washing agent for purification of the metallic surfaces.

SUBSTANCE: the invention is pertaining to removal of the fatty and muddy pollutions, rust-preventing lubricants, the stuck metal particles, dust and may be used in metallurgy industry, mechanical engineering, motor-car industry and other industries. Substance: the washing agent contains the sodium hydroxide, the sodium carbonate, sodium metasilicate, sodium tripolyphosphate, oxyethylated monononylphenol on the basis of trimers of propylene with 9-12 moles of ethylene oxide and the flocculant in amount of 0.1-2.0 mass %. The flocculant represents the polymer prop-2-eneamide with N,N,N-trimethyl-3-[(1-oxo-2-propeneamino)-propaneamine chloride]. The technical result of the invention is reduction of the washing duration in 2-2.66 times and the increased total operation time of the washing solution in 1.66-3.4 times.

EFFECT: the invention ensures reduction of the washing duration in about 2-3 times and the increased total operation life of the washing solution in about 2-3 times.

1 tbl, 6 ex

FIELD: textile industry.

SUBSTANCE: textile conditioning agents contain 0.01 to 35% cationic softeners and at least 0.001% specific polymeric thickener, which is prepared by polymerization of 5 to 100 mol % vinyl-addition cationic monomer, 0 to 95 mol % acrylamide, and 70 to 300 ppm cross-linking agent based vinyl-addition bifunctional monomer. When compared to similar compositions containing analogous product obtained via polymerization but utilizing 5 to 45 ppm of cross-linking agent, considerable advantages are achieved.

EFFECT: facilitated transport of odorant contained in softener composition to textiles.

20 cl, 17 dwg, 11 ex

The invention relates to the development of the cleansing compositions intended for cleaning of mixing equipment from the remnants of a plastic explosive compositions

The invention relates to compositions for softening fabrics, giving additional useful properties - reduced wrinkling more easy Ironing

The invention relates to the technical detergents designed for cleaning and degreasing contaminated surfaces of machine parts, tools and assemblies prior to Assembly, painting and preservation of finished products, and can be used in machine-building, instrument-making industry and agriculture

The invention relates to a multilayer cleansing compositions, such as shower gels, foam baths

The invention relates to foaming detergent compositions that can be applied in individual detergents produced in the form of viscous liquids, creams or gels

The invention relates to polydiorganosiloxane as additives in compositions for bating tissue and to compositions for bating tissue containing these polydiorganosiloxane

FIELD: household chemical goods.

SUBSTANCE: cleaning agent contains 5 to 95% active detergent, 0 to 90% inorganic substance particles or other conventional components, while outside surfaces of agent are closed by protection coating in the form of film having thickness between 5 and 1000 μm and at least one side of cleaner is uncoated. Film is prepared from one or more materials with melting points above 30°C. Coating materials are essentially water-insoluble and water-resistant, are adhered to outside surface of cleaner, and are capable or being removed in time of use. These materials are selected from: (a) naturally occurring or modified natural polymers with water vapor permeability factors below 5000x10-13 [cm3][cm]/[cm2]sec[Pa] and (b) synthetic polymers with water vapor permeability factors below 1000 x10-13 [cm3][cm]/[cm2]sec[Pa], where cm3 relates to volume at 273.15K and pressure 1.013x105 Pa. Advantageously, coating material is a polymer material capable of being polymerized or hardened under the action of heating, ultraviolet, and electron beam irradiation.

EFFECT: improved strength characteristics and imparted preservation of shape and integrity of cleaner in use time.

12 cl, 1 dwg, 5 tbl, 5 ex

FIELD: fat-and-oil industry, in particular production of cosmetic soaps.

SUBSTANCE: claimed cake of soap includes fat acid-based soap, anionic surfactant other than soap, latent acidifier, and water in specific component ratio. Acidifier is selected from organic or inorganic compounds or mixtures thereof, or complexes which releases no gas under pH alteration. Moreover acidifier is used in amount effective to produce delta-pH in aqueous suspension more 0.5.

EFFECT: soft for skin cosmetic soap useful in human body cleaning.

29 cl, 7 tbl, 3 ex

FIELD: soap industry, in particular detergents.

SUBSTANCE: claimed bar of soap contains 10-50 mass % of anionic surfactant; 5-30 mass % of fat acid-based soap; 2-20 % of hydroxyacid salt, and 1-15 mass % of water. As hydroxyacid salt substances of general formula (Ra)(Rb)C(OH)COOM are used, wherein Ra and Rb represent H, F, Cl, Br, alkyl, aralkyl, or aryl groups of saturated or unsaturated, isomeric or non-isomeric, linear or branched, chain or cyclic form containing from 1 to 25 carbon atoms, or OH, CHO, COOH and C1-C9-alkoxy group; M represents organic base or inorganic alkali. Bar of soap is extruded at the rate of at least 150 g/min in laboratory scale extruder. Bar of soap also contains calcite filler wherein ratio of calcite filler and hydroxyacid salt is 0.75:1-2:1 or more.

EFFECT: bars of soap having plasticity necessary for extrusion, having no excessive softness, adhesiveness, hardness, and fragility.

5 cl, 1 tbl, 4 ex

FIELD: soap industry.

SUBSTANCE: clear soap bar with summary fat substance content 30 to 60% based on the weight of soap, wherein 1 to 15% relates to 12-hydroxystearic acid and precursor thereof and 20 to 50% to at least one polyatomic alcohol, the rest being water. Fabrication of this soap comprises mixing above-listed components, neutralizing resulting mixture with alkali, cooling it, and pouring it into mold followed by ripening over period of time up to 4 weeks.

EFFECT: enabled molding-mediated fabrication of clear soap having good hardness, foaming property, and clearness in a process required no volatile alcohol and with a shortened period of ripening time.

10 cl, 1 tbl, 2 ex

FIELD: soap boiling industry.

SUBSTANCE: a soap block composition based on fatty acids comprises soaps, α-hydroxyacid salts, monoglyceride, free fatty acid and water. The amount of components of monoglyceride and free fatty acid must comprise separately or in common 3 wt.-% of the composition. The composition can be extruded in the rate 25 blocks per an hour or above. Invention provides preparing the stable a liquid-crystalline phase with retention of properties of the good extrudability.

EFFECT: improved preparing method.

5 cl, 1 tbl

FIELD: perfumery and soap industry.

SUBSTANCE: invention provides disposable cleansing article including water-soluble carrier, on which surfactant no.1 is disposed in the form of distinct point-profiled members monolithically linked to carrier and containing differently-shaped bulky cleansing particles monolithically linked to carrier and to each other by means of binder. The latter is water-soluble surfactant no.2 whose dissolution rate in water is below than that of surfactant no.1, while bulky cleansing particles are made from water-soluble material with lower dissolution rate than that of carrier. Cleansing article is bulky and porous with open-cell structure.

EFFECT: improved convenience of use, hygienic properties, washing velocity, and water solubility allowing rapid disposal and reduced environmental pollution.

12 cl, 7 dwg, 2 ex

FIELD: detergents, chemical technology.

SUBSTANCE: invention relates to the detergent composition molded by pouring from the melt. The composition comprises less 30% of solid substances and shows the fluidity limit value above 75 kPa in the range of temperatures from 20°C to 40°C and comprises the following components, wt.-%: soap based on saturated fatty acids and comprising one or some salts of (C6-C24)-fatty acids, 2-50; non-soap detergent, 2-40; water, 30-80, and optionally one or some liquid useful agents. The composition has no the pure lyotropic mesomorphic phase in the range of temperatures 20-100°C, and composition forms isotropic liquid phase or dispersion of lyotropic mesomorphic phase in the continuum of isotropic liquid in the range of temperature from 40°C to 100°C. The composition comprises less 5 wt.-% of alcohols, propylene glycol and other polyols and less 1 wt.-% of insalting electrolytes. Method for preparing the solid composition comprises preparing the melt of the detergent composition, pouring melt into form suitable for preparing the required configuration and cooling of the form or its abandonment for cooling. Invention provides enhancing hardness and improvement of consumers' properties.

EFFECT: improved preparing method, improved properties of composition.

6 cl, 3 tbl, 15 ex

FIELD: hygienic facilities.

SUBSTANCE: invention relates to high-softener cleaning bar composition, which, in particular, contains about 5 to 60% liquid softener having melting point below 25%, about 15 to 60% surfactant, more than about 5% 12-hydroxystearic acid, and below 15% water, provided that acid-to-softener ratio ranges from about 1:5 to about 1:10. Liquid softeners may be hydrophilic, hydrophobic, or mixture thereof and may include triglycerides, petroleum oil, polyatomic alcohols, fatty acids, and silicone oil.

EFFECT: reduced degree of lathering and trend to soften resulting in formation of slurry.

25 cl, 3 dwg, 3 tbl, 4 ex

FIELD: production of detergents.

SUBSTANCE: adjacent phases have different levels of concentration of useful components and all phases have similar cleaning base selected from syndet base- surfactant system, soapy base or their mixture. Chemical and rheological compatibility between phases is brought to maximum and recirculation of product is facilitated due to use of homogeneous cleaning base. Method of making cleaning piece consists in extrusion or melt casting.

EFFECT: increased precipitation of useful component with no problems in incompatibility of phases; reduced level of foaming and recirculation.

11 cl, 2 dwg, 4 tbl

FIELD: clearing of solid surfaces.

SUBSTANCE: the invention is pertaining to the field of utilization of solid dispersed abrasive compositions for clearing solid surfaces. The dry composition contains a solid material abrasive and a suspending system eligible for production of a stable suspension at mixing with a liquid medium. It is preferable, that the dry composition should contain at least 65 % of solid abrasive and at least 0.1 % of a suspending system. The suitable suspending systems are based on a surfactant or a mixture of surfactants, which are capable to form a laminated micellar phase after mixing with a liquid medium, or on the basis of polymeric infilling systems. A preferential liquid medium is water. The dry abrasive composition is easily flowing and is easily dispersed in water by a consumer with formation of a liquid clearing composition ready for use.

EFFECT: the invention ensures production of the solid dispersed abrasive compositions for clearing solid surfaces.

16 cl, 2 ex

Disposable soap // 2255969

FIELD: soap industry.

SUBSTANCE: disposable soap includes carrier made from cellulose material, in particular from quick-dissolving paper, on which detergent is disposed in the form of punctual and profiled elements such as pints, circles, squares, and stars, which are not connected to each other. Carrier has differently shaped perforations across all its surface. For different disposable soaps, punctual and profiled elements are made from different detergents manifesting different properties, for example intended for different skin types, and possessing bactericidal activities. Each type of detergent is differently colored.

EFFECT: increased solubility, improved environmental compatibility, and avoided necessity of disposing residues.

2 cl, 4 dwg

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