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Electromagnetic hammer

Electromagnetic hammer
IPC classes for russian patent Electromagnetic hammer (RU 2295025):
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FIELD: mining and building industry, possible use during driving in heavy metallic or reinforced concrete piles.

SUBSTANCE: electromagnetic hammer contains cylindrical magnetic duct body with coaxially mounted electromagnetic coils of the same name of direct and reverse drive, guiding pipe, ferromagnetic strikers, indicators of upper and lower positions of ferromagnetic striker, energy feeding and control system. Electromagnetic hammer consists of n elementary electromagnetic hammers, mounted successively one on top of another. Between ferromagnetic strikers of elementary electromagnetic hammers, non-magnetic steel spacer plates are inserted, each having length equal to drive value of ferromagnetic striker. Above the uppermost ferromagnetic striker and below lowermost ferromagnetic striker, hermetic hollows are formed. Electromagnetic hammer is provided with n load masses. Electromagnetic coils of the same name are connected between each other synchronously and serially and have divided hollow disks. Each electromagnetic coil of the same name together with part of body of elementary electromagnetic hammers is made of identical sections. Guiding pipe and magnetic ducts are made hollow. Guiding pipe of electromagnetic hammer has longitudinal recess, filled with non current-conductive material.

EFFECT: increased energy of impacts of electromagnetic hammers.

1 dwg

 

The invention relates to the mining and construction industries, in particular to devices percussion, and can be used for the destruction of the rocks, as a powerful impulsive seismic source or for driving heavy piles in the seabed during the construction of fixed offshore Legostayev platforms.

Known electromagnetic hammer [A.S. No. 1051256]containing 7 solenoid coils and 4 ferromagnetic brisk, moving alternately in the upper position on the non-magnetic pipe. At the top of this pipe ferromagnetic jaunty hold and then by turning off the upper electromagnetic coil, jaunty fall down, hitting the anvil.

The disadvantage of this device is the low frequency of the shock and, consequently, low impact power.

Closest to the proposed invention is an electromagnetic hammer [A.S. No. 1435708], containing a cylindrical housing with magnetic poles and coaxially same set of electromagnetic coils backward and forward movement, a guide tube, a ferromagnetic sensor upper and lower position of the ferromagnetic striker system of power and control.

A disadvantage of the known electromagnetic hammer is a low energy shock.

The objective of the invention is the increase in impact energy.

The put is fair task is achieved by that the electromagnetic hammer containing a cylindrical casing with magnetic poles and coaxially mounted electromagnetic coil backward and forward movement, a guide tube, a ferromagnetic head with slots and bearings in them, the sensors of the upper and lower position of the ferromagnetic striker system of power and control, and this electromagnetic hammer consists of n elementary electromagnetic hammers arranged in series to each other, and between the ferromagnetic strikers elementary electromagnetic hammers introduced non-magnetic steel spacers, each of length equal to the stroke of the ferromagnetic striker ferromagnetic jaunty made with slots and bearings in them, the same electromagnetic coils are connected according and consistently, or each same electromagnetic coil is connected to the outputs controlled thyristor converters, at least one of the elementary electromagnetic hammers has upper and lower provisions ferromagnetic striker electromagnetic hammer equipped with n progruzochnye masses, each value that compensates together with the mass of the cylindrical housing of the magnetic circuit of the electromagnetic hammer force created by the same electromagnetic coils forward stroke, over vernierfontaine busy and under the lower ferromagnetic brisk, educated sealed cavity over the top of which formed secondary camera, each same electromagnetic coil together with a part of the elementary buildings electromagnetic hammers are made identical sections, the same electromagnetic coils are split, hollow disks, guide tube and the magnetic core is made also hollow, all listed cavity filled with non-conducting cooling fluid and are connected with external cooling radiator, guide tube elementary hammer has a longitudinal slot filled with non-conductive material.

The drawing shows the structure of an electromagnetic hammer, comprising at least two elementary electromagnetic hammers installed at each other. Each elementary electromagnetic hammer contains electromagnetic coils 1, 2 idling and the electromagnetic coil 3, 4 stroke, ferromagnetic Boiky 5, 6 and nonmagnetic spacers 7 on the stroke of ferromagnetic Boykov. Ferromagnetic jaunty and non-magnetic spacers are slotted with bearings (not shown). All electromagnetic coils are identical and made by sections (the drawing shows the lower electromagnetic coil, made of two equal sections 8, 9). On the upper electromagnetic coil mounted wearable is osecna mass, consisting of two parts 10, 11, the number of elementary electromagnetic hammers). The upper and lower ferromagnetic head elementary electromagnetic hammers are connected mechanically (in the drawing, this connection is not shown). Ferromagnetic jaunty move inside the solenoid coils in the guide tube 12, in which the longitudinal hollow channels associated with the General cooling radiator flexible tubing 13. Guide tube electromagnetic hammer has a longitudinal slot (not shown)filled with non-conductive material. Ferromagnetic jaunty and nonmagnetic his spacers are slotted bearings. All electromagnetic coil inside have split hollow disks 14, filled with coolant and associated flexible tubing 15 with a total cooling radiator (not shown). All of the cylindrical body of the elementary magnetic circuits electromagnetic hammers have a cavity filled with liquid, and the pipes 16 are connected to the cooling radiator. At least one lower elementary electromagnetic hammer has sensors top 17 and bottom 18 of the provisions of the ferromagnetic brisk. Same electromagnetic coil of the electromagnetic hammer connected according to and in series or standalone and connected to fully manipulated the output thyristor converters with systems alternately activate the coils forward and reverse moves ferromagnetic brisk. The drawing shows the inlet 19 and outlet 20 from the pump to the cooling radiator. In the electromagnetic hammer under ferromagnetic brisk 6 and above ferromagnetic brisk 5 is airtight cavity in the vacuum chamber 21 and the compression chamber 22, respectively. The cavity 22 has an additional camera (not shown).

Ferromagnetic Boiky 5 and 6 are connected mechanically (this connection is not shown). At least one elementary electromagnetic hammer has the upper sensor 23 and the sensor 24 in the lower position of the ferromagnetic brisk.

Electromagnetic hammer works as follows.

All same electromagnetic coil 1, 2 idling served rectified voltage from a fully controlled thyristor Converter, is formed a rectangular pulse current and ferromagnetic Boiky 5, 6 together with the nonmagnetic spacer 7 begin to move along the guide tube 12 up. With the approach of the ferromagnetic firing pin in the upper position of the upper sensor 23 controlled thyristor Converter feeding a constant current to the electromagnetic coil 1, 2 is transferred to the inverter mode with minimal angles of control in this mode, and the current in these electromagnetic coil having a large inductance decreases rapidly at almost full negative is atragene controlled thyristor Converter. The electromagnetic energy of the electromagnetic coils is given to mains AC. The reverse voltage on the power thyristors and electromagnetic coils does not exceed the value of the amplitude values of the supply network. Simultaneously or with some delay from the other, a fully controlled thyristor Converter fed DC voltage to the electromagnetic coil 3, 4 forward stroke of magnetic heads 5, 6. This ferromagnetic jaunty intensively inhibited by the forces of the compression chamber 22 and the electromagnetic force have joined solenoid coils 3,4. Ferromagnetic die quickly braked, accelerated in the forward direction (move down). When you approach the lower end of the ferromagnetic firing pin 5 to the lower position sensor 24 and the sensor generates a control pulse to the switch controlled thyristor Converter, the supply of the electromagnetic coils 3, 4. The current in these electromagnetic coils through controlled thyristor Converter, translated in inverter mode with minimal angles management, decreases rapidly to zero. Almost at the same time ferromagnetic head 6 strikes the striker plate, and further, for example, on the pile. Ferromagnetic die after hitting acquires speed rebound, and when it is not lower electron gnity coils 3, 4 again includes an electromagnetic coil 1, 2. The cycle of operation of the electromagnetic hammer is repeated. The mode of operation of solenoid coils idle and the stroke is selected so that the currents in them are the same. Then, despite the shock of the operation of electromagnetic hammer, he from the network consumes energy evenly on both half-cycles, which is very important for large consumed power, and especially when working from a stand-alone diesel generator units. In this mode achieves the most optimal mode of operation when the piling. The frequency of strokes can be reached at 1-2 Hz, which gives the maximum performance of the piling works. Performing electromagnetic hammer, as shown, may overlap n sizes. I.e. one electromagnetic hammer you can do the work piling n sizes. Energy and blow frequency, in addition, may be regulated and controlled thyristor converters.

It is known that electromagnetic mechanisms (electromagnetic hammers) have a low efficiency. Basically the power losses occur in the electromagnetic coils, so the proposed system cooling coils, guide tube and the cylindrical body of the magnetic circuit allows you to effectively cool the electromagnetic hammer in his large PV.

In General, the execution of the electromagnetic hammer of n elementary electromagnetic hammers in a partitioned execution, with intensive cooling system, with pressure and vacuum chamber allows you to create electromagnetic hammers on any arbitrarily large energy shocks, and one design electromagnetic hammer can provide work n the model.

Electromagnetic hammer containing a cylindrical housing with magnetic poles and coaxially same set of electromagnetic coils backward and forward movement, a guide tube, a ferromagnetic head, the upper and lower provisions ferromagnetic firing pin, the power supply system and control, characterized in that the electromagnetic hammer consists of n elementary electromagnetic hammers arranged in series to each other, and between the ferromagnetic strikers elementary electromagnetic hammers introduced non-magnetic steel spacers, each of length equal to the stroke of the ferromagnetic striker ferromagnetic jaunty made with slots and bearings in them, the same electromagnetic coils are interconnected in accordance with and consistently and each same electromagnetic coil is connected to the outputs controlled thyristor converters, at least one of the elementary electromagnetic hammers has upper and lower provisions ferromagnetic striker, electron gnity hammer equipped with n progruzochnye masses, each value that compensates together with the mass of the cylindrical body of magnetic force created by the same electromagnetic coils forward stroke, above the upper ferromagnetic busy and under the lower ferromagnetic busy formed a sealed cavity over the top of which formed secondary camera, each same electromagnetic coil together with a part of the elementary buildings electromagnetic hammers are made identical sections, the same electromagnetic coils are split hollow disks, guide tube and the magnetic circuit also made hollow, all of these cavities are connected with external cooling radiator, guide tube electromagnetic hammer has a longitudinal slot filled with non-conductive material.

 

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