Method and apparatus for manufacture of textile labels with pattern

FIELD: manufacture of textile labels.

SUBSTANCE: method involves providing each of labels with pattern single for all labels and with patterns differing from one another and individual for each label during manufacturing thereof on respective machine whose operation is controlled by pattern producing apparatus; initially making virtual labels consisting of N individual labels distributed over its width and length; dividing thus manufactured virtual label into individual labels.

EFFECT: increased efficiency of process owing to continuous manufacture of labels without repeating of patterns differing from one another and individual for each of labels.

35 cl, 5 dwg

 

The technical field to which the invention relates.

The present invention relates to a method of manufacturing a textile label with picture in accordance with the restrictive part of claim 1 of the claims, as well as to the corresponding device for carrying out the method in accordance with p claims.

The level of technology

Method and installation specified in the beginning of the description of the type known, for example, from the application DE 3627315 AND or from the application WO 00/73559. Each manufactured described in these applications way or described in them installing labels in addition to repeating all of them drawing or pattern is individual for each figure, under which the labels on some of the plot is given a special place ("reserved"), where the ground pattern (basic weaving pattern) has a certain performance. In these places the labels automatically supplied individually to each of these drawings in the form of patterns, i.e. ready code drawings required for execution which data is read from the electronic storage device. Such individual for each label drawings can be very diverse. Data describing the finished code pictures, already contains all the necessary control of the production machine, such as Jacques is Ardov loom, information.

However, continuous production of labels supply each of them individually for each label pattern is uniquely different from an individual pattern for each of the other labels, it is a relatively complicated task. In addition, the sites on which you can place individual for each label design in the form of changing from one label to the other information in any case are in strictly defined terms and have limited sizes. The above task is further complicated by the fact that the data describing individual for each label of the figure, it is necessary to prepare in advance, and therefore, they cannot simple way to make any changes, such as changes related to the width, length, or any other parameter for each individual label of the figure. For this reason, if you want to make similar changes for each individual label the picture have to re-develop and re-prepare necessary to perform the data that is costly. In addition, transitions from one individual for each label picture to another it is necessary to accurately reconcile with technically weave that is relatively difficult to implement apractice. In addition, when producing labels known method cannot guarantee that the same individual for each label the picture will not repeatedly be present on multiple labels.

Description of the invention

The present invention was based on the task to improve the way and setting specified at the beginning of the description type in that regard, to provide simple and reliable continuous production of labels without repeating them differ individually for each of the drawings. This problem is solved according to the invention:

(a) in relation to specified at the beginning of the description of the method by using the distinguishing features of claim 1 claims;

b) in respect of the said at the beginning of the description of the installation by using distinctive signs p claims.

Due to the fact that in the implementation proposed in the invention method, first make a virtual label, consisting of N distributed over its width and length of the individual labels, each of which has a single or common to all labels figure and one of the N changing from one label to another individual for each label of the drawings, and only then manufactured in this way the virtual label is divided into N separate labels, private etiquette and, made a lot of N pieces, in fact, will be very different from one another.

Preferred embodiments of the proposed invention are illustrated in PP-27 claims and preferred embodiments of the proposed invention the installation is presented in PP-35 claims.

In accordance with paragraph 2 the width of the virtual label is prompted to specify the appropriate number of threads used per production machine, such as a loom.

The number N of individual labels can have any value. However, according to section 3 of the length of the virtual labels should preferably be selected in accordance with the length of textile fabric, which can be wound on one roller commodity. In accordance with paragraph 4, the number N of individual labels in a party you can choose in accordance with the number of labels that fit in one package.

Pursuant to section 5 of each of the labels can be provided to at least one second individual for each label of the figure, which in accordance with clause 6 you can use the picture in the form of serial numbers, and in this case, preferably, sequentially numbered labels, set in rows in the longitudinal direction of the virtual label, and K the position of the end of one row of labels continue numbering from the beginning of its neighboring labels. As an individual for each label of the figure in accordance with claim 7, you can also use the drawing in the form of a bar code or in accordance with clause 8 of the drawing in the form of tamper additional code generated by the random number generator. In accordance with item 9 as an individual for each label drawings can also use the drawings in the form of various graphics, such as graphics, logos or other graphic elements. In principle, as an individual for each label you can use the picture and any other drawings, for example, in the form of a name and/or surname. Individual for each label the picture may be a picture, reproducing one of a series of images of some objects, plants, animals, or other similar objects.

In accordance with paragraph 10 of the virtual label is proposed to provide at its beginning and at its end some marking or identifying information, for example for identification or designation of lot size labels. In accordance with paragraph 11 of the virtual labels in its longitudinal and/or transverse direction to its division into individual labels or tape labels between the individual labels include periods without a pattern. These intervals according to the .12 can be obtained by performing a dirt tissue without drawing on its corresponding intervals sites. In another embodiment, the virtual label under section 12 can be manufactured as separate distributed over the full width of longitudinal strips, the spacing between them where there is no fabric, and form specified intervals in the longitudinal direction of the virtual labels.

In accordance with 14 virtual label, first developed at the design stage and only then designed a virtual label with Converter convert to a form suitable for processing production machine under troopathon. Such individual for each label drawings can be developed at the design stage manually according to 15, in semi-automatic mode according to article 16, or in fully automatic mode under 17. It is in the latter case, at the stage of designing the virtual label is preferable to use running computer device create drawings with computer-aided design (CAD) software for designing labels, and feature at least one generator to create individual for each label drawings.

In accordance with claim 19, the device create drawings can be placed independently from the production machine, and the data is to eradiate it on the data line or preferably on a data carrier. While such a device create drawings preferably even be placed by the owner of the production machine, and with its manufacturer. In this case, the person operating the company, which is a production machine and you want to make certain labels can view sample send them developed the same for all labels figure and individual for each label face drawings, the operation of which is device create drawings and which is then based on the obtained information is and the customer sends the necessary control program, the so-called main or organizing the program, which are formed corresponding to the control signals of the production machine.

In accordance with claim 20 as a production machine can be used timepictra machine, through which the textile fabric is stuffed virtual label. However, according to item 21 is more preferably used for the manufacture of a virtual label jacquard loom. In accordance with item 23 virtual label can produce woven jacquard border on a wide loom without repeating pattern across the width of the fabric. Higher performance in the implementation proposed in the invention method can be achieved in the accordance with article 22, if you make a virtual label on multi jacquard ribbon-weaving shuttleless loom without repeating pattern across the width of the tape fabric.

Such a production machine virtual label can be continuously manufactured in the form of a tape or a broad leaf, and then in accordance with p independently from the production machine to be divided into separate labels, which are then in any case, the addition of bends along the edges in the corresponding podgorochna the device giving it the final shape. In accordance with paragraph 24 and/or A.25 virtual label can also be cut in its longitudinal and/or transverse direction is still in the process of its manufacture on a production machine.

Virtual label is preferably manufactured on a production machine, which according to item 27 has a counter of finished products for a count made of separate labels for a variety of purposes, for example in order to control the number of labels in the party, made for the same customer and/or for the purpose of levying license fee paid by the manufacturer, production machines and/or software developer.

Brief description of drawings

Below the invention is described in more detail on the example of some possible variants of its implementation with reference n the accompanying drawings, showing:

figure 1 is a view in plan of a separate label,

figure 2 - schematic representation jacquard wide loom, which is partially depicted in the form of a structural schematic and partially in the form of a functional diagram,

figure 3 - General view in plan of another individual labels,

figure 4 - virtual label, consisting of separate labels, shown in figure 3, and

figure 5 is a schematic depiction of three-strand ribbon-weaving shuttleless loom.

Embodiments of the inventions

Figure 1 shows the label E, made of ground fabric 2, which is made from ground main threads 4 and ground weft threads 6. To create the same for all labels of the pattern M, and for each individual label drawings T, which differ from each other, each of the labels serve as a pattern forming weft yarn 8.

Figure 2 schematically illustrates the preferred made in the form of jacquard wide loom production machine with jacquard mechanism 10, which with the help of persons 12 and holes 14 divides the main thread 4 with the formation of the throat 16, in which are laid on the one hand, the ground weft threads 6, and on the other hand, the pattern forming weft yarn 8 which results in their weave ground fabric 2 with a single for all the labels drawings M and for each individual label the pictures So

Part of jacquard wide loom includes a device 18 controls, which in any case is equipped with a counter 20 of the finished product. The necessary information is supplied in this unit 18 of the control device 22 of the draw, which is or may be directly connected to the device 18 controls, or may be located separately from jacquard wide loom, such as the centre for the development of the drawings. In the latter case, the data from the device 22 create drawings can be transferred to the control unit on a data carrier, such as on diskette or on-line data, such as network computer-aided production management.

The structure of the device 22 create drawings includes a design module 22A system 23a CAD, which is designed or developed to the desired pattern, and the first means 23b management and, if necessary, additional funds 23C management, which are, for example, generators, to create one or more individual for each label drawings So the structure of the device 22 create drawings further includes a Converter 22b (pattern forming device that converts created in the design module 22A virtual label V or, more precisely, its graphic image is in machine-readable form, suitable for processing by the device 18 controls included in the production machine, which in this example is a loom with a matching jacquard mechanism 10. Means 23b, 23C controls can be a device with manual control, semi-automatic device or fully automatic devices, thus primarily the latter contain the appropriate software.

Compiled in the device 22 to draw the control program, the so-called main or organizing the program, managed jacquard wide loom, on which in accordance with the program shown in figure 2 is produced textile fabric W. as such textile fabrics produced located on the canvas in a row next to each other private label E1-E3each of which has the same pattern M and individual for each T1-T3. Such separate series of labels sequentially follow each other in the direction of the main thread. In this way, in the form of textile fabrics receives a given main program virtual label V, where N is a private label E, which are common to all of them figure M, but N IU distinguished what do an individual for each of the labels drawings T 1-TN. Width produced textile fabrics these labels are separated from one another by intervals of 25, on which the ground fabric has no picture. Made in this way virtual label V can then use the first cutter 24 is cut in the longitudinal direction on a separate tape, which then in turn you can use the second cutter 28 is cut along the gap 25 on a separate label which is shown in the drawing example, the first cutting device 24 contains armoniosa elements 28, which can be used, for example, a heating wire, or is an ultrasonic cutting device. The second cutting device 26 may be similar to the first cutting device 24 execution. Shown in the drawing, the scissors 30 conventionally indicate that the cutter 26 is mechanical.

Figure 3 and 4 shows another variant labels E, which is the same for all labels figure M, and the first individual for each label figure T and the second is individual for each label figure Z and which has a length l equal to, for example, 70 mm, and the width b equal to, for example, 30 mm In the present embodiment, the control program is composed of, for example, so that the produced by this management about the Ramm textile fabric W in its longitudinal direction is located 10 label E 1-E10in one longitudinal row, to which the width of the textile fabric are adjacent the following longitudinal rows of labels with sequential numbering from F11to E20from F21to E30and so on until ENand all these spaced longitudinal rows of labels form in the virtual label V with length L and width Width Century In the virtual label V corresponds to the width of rapport jacquard loom. When the length l of a single label, equal to 70 mm, and its width b equal to 30 mm, and when placing individual labels on the width of the produced textile fabric 10 are located next to each other with longitudinal rows of virtual label V with the number N labels in the same party or equal to 50,000 pieces, will have a length L of 150 m and width, 0.3 m, it is Advisable that the length L of the virtual label V maximum equal to the length of textile fabric, which can be wound on one roller commodity. Instead of winding trademark cushion just developed textile fabrics it can be cut into individual tape along spaced longitudinal rows of labels and then wrap each one of these tapes in a separate roll, in which the labels will have serial numbering.

The second is individual for each label Z figure in shown in figure 3 and 4 labels who will win the encoded additional information (Z), form shown in figure 2 by means 23C control member of the device 22 draw. These funds 23C controls contain a random number generator, which, as shown in figure 4, along with the ordinal number T1-TNassigns each label E1-ENsome encoded symbol ZXin order, for example, the protection provided similar product label from copying or theft, or for other similar purposes.

Figure 5 shows the following embodiment of the virtual label V manufactured shuttleless ribbon-weaving machine. Development of individual labels are distributed upon its three separate streams 321, 322, 323. Thus, in particular, labels, E1-Eaproduced in the first stream 321labels Ea+1-Ebproduced in the second stream 322and the rest of the label Eb+1-ENproduced in the third stream 323in each stream are produced not physically interconnected tape labels, which are connected only logical content present their drawings, i.e. interconnected mutually agreed upon by the numbering and location for each individual label drawings T1-TN. In addition, all labels have an additional individual the actual for each picture Z Xcarrying coded information.

Proposed in the invention method enables to produce on offer in the invention installed label on order, which, for example, the customer is only required to be transferred, or forwarded to the centre for the development of the drawings the project developed labels in the form of a graphical image in TIFF format (the standard format for compressing and storing image files) indicating the position in which the labels must be personalized for each figure, such as a sequence number. In this centre for the development of the drawings shall be prepared describing the location and features common to all labels of the picture and features and placement for each individual labels of the main figure (management) program, which is then, for example, recorded on the floppy disk form is sent or transmitted back to the customer, such as the weaver to develop under its control label on the jacquard loom.

1. A method of manufacturing a textile label with a picture, in accordance with which each of the labels (E1-ENwhen production on the corresponding production machine running device (22) create drawings, furnish the same for all labels pattern (M), and distinguished between an individual and for each label drawings (T 1-TN, Z1-ZN), characterized in that first made the virtual label (V), consisting of N distributed along its width (In) and length (L) private label (E1-EN), each of which has one of N different individual for each label drawings (T1-TN, Z1-ZN), and then manufactured in this way the virtual label (V) is divided into separate labels (E1-EN).

2. The method according to claim 1, characterized in that the width of the virtual labels corresponds to the number of core filaments (4)used is based on one production machine.

3. The method according to claim 1, characterized in that the length (L) of the virtual label (V) is chosen in accordance with the length of textile fabrics (W), which can be wound on one roller commodity production machine.

4. The method according to claim 1, characterized in that the number N of individual labels (E) on the same virtual label (V) is chosen in accordance with the number of labels that fit in one package.

5. The method according to claim 1, characterized in that each of the labels (E1-EN) provide at least one second individual for each label pattern (Z1-ZN), changing from one label to another.

6. The method according to claim 5, characterized in that at least odnopolyarnogo for each label of the figure (T 1-TN, Z1-ZN) use the figure as a sequence number, preferably sequentially numbered labels, set in rows in the longitudinal direction of the virtual label, and upon reaching the end of one row of labels continuing the numbering from the beginning of its neighboring labels.

7. The method according to claim 5, characterized in that at least one individual for each label of the figure (T1-TN, Z1-ZN) use the figure in the form of a bar code, changing from one label to another.

8. The method according to claim 5, characterized in that at least one individual for each label of the figure (Z1-ZN) use the figure in the form of tamper additional code, changing from one label to another and formed preferably by a random number generator.

9. The method according to claim 5, characterized in that at least one individual for each label of the figure (T1-TN, Z1-ZN) use the figure in the form of changing from one label to another graphic image such as a graphic, logo, or other similar graphic elements.

10. The method according to claim 1, characterized in that the virtual label (V) is provided at the beginning and end of the marking or identificational information.

11. The method according to claim 1, characterized in that the virtual label (V) in its longitudinal and/or transverse direction to its division into individual labels or tape labels between the individual labels include gaps (25) without a pattern.

12. The method according to claim 11, characterized in that the gaps are due to the execution ground tissue without drawing on its corresponding intervals sites.

13. The method according to claim 11, characterized in that the virtual label is made in a separate distributed over the full width of longitudinal strips, the spacing between them where there is no fabric, form specified intervals in the longitudinal direction of the virtual labels.

14. The method according to claim 1, characterized in that the virtual label (V) first developed at the design stage and then designed a virtual label with Converter (22b) convert to a form suitable for processing production machine under troopathon.

15. The method according to 14, characterized in that for each individual label drawings (T1-TN, Z1-ZNdevelop at the design stage manually.

16. The method according to 14, characterized in that for each individual label drawings (T1-TN, Z1-ZNdevelop stage Proektirovanie is in semi-automatic mode.

17. The method according to 14, characterized in that for each individual label drawings (T1-TN, Z1-ZNdevelop at the design stage in a fully automatic mode.

18. The method according to 14, characterized in that at the stage of designing the virtual label use running of the computer device (22) create drawings with computer-aided design (CAD) software for designing labels, and is also equipped with at least one means (23b, 23C) to create individual for each label drawings (T1-TN, Z1-ZN).

19. The method according to claim 1, characterized in that the device (22) draw place regardless of the production machine, and the data passed to it on the data line or preferably on a data carrier.

20. The method according to claim 1, characterized in that as production machines use kanapathy machine.

21. The method according to claim 1, characterized in that as production machines use the jacquard loom.

22. The method according to item 21, wherein the virtual label (V) is produced on jacquard wide loom without repeating pattern across the width of the fabric.

23. The method according to item 21, trichosis fact, the virtual label (V) is made on multi jacquard ribbon-weaving shuttleless loom without repeating pattern across the width of the tape fabric.

24. The method according to claim 1, characterized in that the virtual label (V) share at least in its longitudinal direction on a production machine, preferably by thermal cutting.

25. The method according to claim 1, characterized in that the virtual label (V) share in its transverse direction on a production machine, preferably by thermal cutting.

26. The method according to claim 1, characterized in that the separation of the virtual label (V) carry out independently from the production machine.

27. The method according to claim 1, characterized in that the virtual label (V) is produced on a production machine having a counter (20) of the finished product for counting individual labels, which is preferably made with the possibility of downloading or putting in it a specified number of individual labels that you want to make.

28. Installation for implementing the method according to claim 1, containing the device (22) create drawings and production machine, characterized in that the device (22) create drawings includes management tools to create a virtual label (V), consisting of N distributed along its width (In) and length (L) private label (E1-S N), each of which has one of N different individual for each label drawings (T1-TN, Z1-ZN).

29. Installation p, characterized in that the device (22) draw is independent from the production machine.

30. Installation according to clause 29, wherein the device (22) draw means has output the data to write to the data carrier used for communication with the production machine.

31. Installation p, characterized in that the production machine has a counter (20) of the finished product to account for the amount manufactured or virtual private labels.

32. Installation p, wherein the production machine is kanapathy machine.

33. Installation p, wherein the production machine is a jacquard loom.

34. Installation p, characterized in that the jacquard loom is a wide loom.

35. Installation p, characterized in that the jacquard loom is a multi shuttleless jacquard ribbon-weaving machine.



 

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SUBSTANCE: invention relates to manufacture of fire-protection fabrics with heat-protection properties destined for militaries, firemen, foundry workers, welders, metallurgists, and so on. Fabric contains, in warp and weft, staple yarn including staple fibers based on triple aromatic copolyamide or mixture of triple aromatic copolyamide based fibers with natural fibers, or mixture of triple aromatic copolyamide based fibers with artificial fibers, or mixture of triple aromatic copolyamide based fibers with synthetic fibers, wherein triple aromatic copolyamide is expressed by following general formula: [-NH-R1-NHCO-R2-CO-]n[-NH-R3-NHCO-R2-CO]m[-NH-R2-NHCO-R2-CO]p, where n=0.05-0.4, m=0.6-0.95, p=0.05-0.4; R1-3 denote bivalent aromatic radicals in p-position, of which R1 is heterocyclic radical of formula , R2 p-phenylene, and R3 radical of formula . More specifically, natural fibers utilized are cotton, flaxen , and wool fibers; synthetic fibers are polyester(ether) and polyacrylonitrile fibers; and artificial fibers are fire-resistant viscose fibers.

EFFECT: increased resource of raw materials and assortment possibilities, and improved working characteristics of fabric.

FIELD: fabric used as reinforcing carcass of technical articles with polymeric covering, preferably used as protective layer-breaker for rubberized cord of conveyor belts, rubberized sleeves and other technical articles.

SUBSTANCE: biaxiisotropic duck fabric is manufactured by double-layer weaving of warp and weft threads having similar composition of raw material and linear density of threads and similar pattern repeat of weavings in warp and weft. Fabric layers are connected with each other simultaneously by all warp and weft threads passing from layer to layer. In weaving pattern repeat, each warp and weft thread forms two long three-thread overlaps and two eight-thread single-thread overlaps. Any half the pattern of eight-thread weaving pattern repeat of 4x8 size or 8x4 size along warp and weft threads, after being turned to the right or to the left through right angle, coincides with respective half the pattern repeat of opposite thread system, and upon turning through 180° it coincides with pattern of second half of similar pattern of thread system, with fabric tenacity coefficient being within 3.0-10. Fabric produced has warp and weft rupture loading of at least 140 kgf/cm and tenacity coefficient of at least 3.0.

EFFECT: improved quality and wider range of duck fabrics.

1 dwg, 1 tbl

FIELD: textile industry, in particular, duck fabric used as endless belt for forming and transportation of nonwoven fibrous cloth for manufacture of nonwoven fabric.

SUBSTANCE: duck fabric has cloth carrier surface comprising threads having rough surface, said threads hindering displacement, more precisely, sliding of nonwoven fibrous cloth relative to cloth carrier surface. These threads with rough surface preferably define elongated overlaps on cloth carrier surface in one or two directions, i.e., in cloth movement direction in machine and/or in direction perpendicular to fabric movement direction in machine.

EFFECT: increased efficiency by preventing displacement or sliding of nonwoven cloth relative to belt surface.

26 cl, 6 dwg

FIELD: production of fabrics for manufacture of protective clothing, preferably protective vests and plates, as well as for sewing of special sportive protective fencer's clothing, such as vests, side and chest protective means used during exercising.

SUBSTANCE: biaxiisotropic fabric is manufactured in bark weaving pattern from warp and weft threads of similar composition and linear density and with similar warp and weft repeat pattern. In weaving repeat pattern, any one of two halves of six-thread weaving repeat pattern sized 3x6 or 6x3 along warp or weft threads, turned through 180 deg, is identical to other unturned half. Fabric has one and a half layers which are connected with one another through all warp and weft threads. Said threads are transferred from one layer to another, and each of warp and weft threads forms two elongated double-thread overlaps and two short single-thread overlaps in weaving repeat pattern. Diagonal sections of weaving repeat pattern define four triangular fragments, each of which, when turned through 180 deg, coincide with pattern of respective symmetrical non-turned fragment. Biaxiisotropic fabric of such structure has resistance coefficient of at least 0.9 and relatively low flexural rigidity (not in the excess of 5/0 gf/cm).

EFFECT: increased efficiency, improved protective properties and wider range of usage.

2 dwg, 1 tbl

FIELD: production of duck fabrics.

SUBSTANCE: duck fabric is produced from longitudinal and transverse threads, where longitudinal threads are multifilament threads including multiplicity of single thread filaments and at least one thermally fusible filament of thermoplastic material. This at least one thermally fusible filament of thermoplastic material has lower melting point than single filaments of multifilament thread. After thermal processing, multifilament threads become harder and single filaments defining said multifilament threads are secured in conjunction with thermoplastic material of said at least one thermally fusible thread.

EFFECT: improved quality of duck fabric due to keeping of orientation and continuity of connecting loops necessary for bonding of fabric.

25 cl, 5 dwg

Thermal fabric // 2278190

FIELD: production of fabrics which generate heat by means of power source and may be used for manufacture of clothing, seats, quilts, etc.

SUBSTANCE: thermal fabric comprises non-conductive thread, heating thread with positive temperature coefficient, and two current-conductive terminals. Heating thread comprises core, enclosure made from matrix including embedded current-conductive particles, and isolating sheath.

EFFECT: provision for creating fabric free of wires and possessing the function of self-regulating heating.

29 cl, 5 dwg

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