Method for sphere-dynamic nano-resonance material working

FIELD: plastic working of materials, possibly cold plastic deforming of parts with predetermined level of operational characteristics.

SUBSTANCE: method comprises steps of placing cylindrical blank in cavity of lower die on sphere-dynamic fluctuation module and resting part by means of pusher; deforming part by rolling-around punch; imparting to said punch and to pusher motion along curves in the form of logarithmic helixes rising in the same direction. It provides realization of wave structure of plastic deformation and obtaining in blank of material zones of "artificial intellect".

EFFECT: possibility for producing parts with desired level of operational characteristics.

1 dwg

 

The invention relates to the field of materials processing pressure, in particular to methods and devices for cold plastic deformation and details with the specified performance level, and can be used in the manufacture of:

- a new generation of sensors for measuring physical parameters in chemically active environments with ultra-small and ultra-high pressures and at high and cryogenic temperature;

- new generation of the defining parts of video and audio equipment (switches - magnetically operated contacts)that allows you to create on the basis of one element mutually exclusive physical features: high elasticity - corrosion resistance - high magnetic induction B5- stable maximum magnetic permeability μmax.

A device that implements the method of Besenova for torsion svetodinamichesky materials processing [1].

The disadvantage of this method is the inability in the process of deformation of the workpiece to ensure penetration of the mechanisms of plasticity (mod rotational ductility) to micro-level with the aim of forming a structural-informational field in the material of the workpiece and its long-term storage in the finished product.

The present invention is to develop a method which allows the t to implement the wave nature of plastic deformation and ensures the penetration of the rotor deformations on nanorover (10 -9m) of the workpiece material and the formation of arrays of material with "artificial intelligence".

The problem is solved in that way svetodinamichesky nonresonance materials processing involves placement of a cylindrical workpiece in a cavity of the matrix on svetodinamicheskimi fluctuation module based on the pusher and the deformation of its obytnym punch, while subcatname the punch and plunger reported moving around curves having the form of increasing in one direction logarithmic spiral.

The way svetodinamichesky nonresonance materials processing illustrated graphic materials, where the drawing shows the formation process details at the stage of dynamic instability.

The method is as follows.

The workpiece 6 is set in the cavity of the matrix 2 bearing - svetodinamichesky module 3 with a cavity which is placed in the cavity 4. Module 3 is placed on the pusher 5. Then to the workpiece 6 fail obkatkoj punch 1, fixing the workpiece 6 in the cavity of the matrix 2, and produce a regulated end draught of the workpiece 6. Then it is deformed by the punch 1, performing a complicated movement: circular running on a curve having the shape of a logarithmic spiral, with simultaneous cyclic axial swing. Svetodinamichesky module 3 with op is edeleny delay begins reactive to repeat complex movement of the punch 1, objetivas in the same direction and making forced oscillations with a frequency determined damping (dissipation) properties of the workpiece material 6.

When the deformation of the forging billet 6 include the rotational drive of the pusher 5, producing its circular rotation curve having the shape of a logarithmic spiral, with the ascending spirals of movement of the punch 1 and the pusher 5 is produced in one direction, which provides a regulated energy storage plug 1 in a spiral array of material from the workpiece 6 and the subsequent "winding" of this energy for yourself svetodinamicheskimi module 3 stage deformation response.

Unidirectional spiral movement of the punch 1 and the pusher 5 allows svetodinamicheskimi module 3 to assume the "reset" previously accumulated material of the workpiece 6 active energy source deformation of the punch 1 and form helical arrays of workpiece material 6 zones with "artificial intelligence".

The source of information

RF patent №2130357, 21 J 5/08, 21 D 37/12, 1998

The way svetodinamichesky nonresonance materials processing, characterized in that involves placement of a cylindrical workpiece in a cavity of the matrix on svetodinamicheskimi fluctuation module based on the pusher and deformer is the W it obytnym punch, this subcatname the punch and plunger reported moving around curves having the form of increasing in one direction logarithmic spiral.



 

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