RussianPatents.com
|
Method of manufacturing products based on silica-containing binder. RU patent 2283818. |
|
FIELD: manufacture of building materials. SUBSTANCE: invention relates to manufacture of a variety of different-destination building products such as bricks, wall blocks, footway materials, face wall and floor tiles as well as various heat-insulation and structural heat-insulation units like slabs, blocks, shells, and segments showing elevated strength and heat-insulation characteristics based on silica-containing binder using non-expensive mineral raw material and production wastes. Method involves preparing silica-containing binder with density 1.1-2.1 g/cc from mixture composed of inorganic bonding material, silica-containing component, and water under vigorous stirring in high-speed mixer at stirring speed 1500-2500 rpm, stirred particle vibration frequency2000-35000 Hz, and heating to 80-90°C followed by cooling at stirring with speed 40-100 rpm for 10-12 h to 15-25°C. Preparation of molding blend is accomplished by blending 9.0-13.5% of silica-containing binder with silica-containing aggregate, homogenizing the blend, and heat treatment of molded products at 400-950°C. When combustible aggregates are used heat treatment is carried out at 90°C. EFFECT: simplified process, enlarged assortment of products, and improved strength and heat-insulation characteristics thereof. 8 cl, 1 dwg, 5 tbl, 3 ex
|
Raw mixture for making wall ceramic article / 2269500 Invention proposes a raw mixture and composites for making wall ceramic articles. Proposed raw mixture for making wall ceramic articles comprises as raw components microsilica from manufacture of crystalline silicon, fly ash after combustion of brown coals, spills after crushing the depleted coal fettling of electrolyzers and detergent "Taiga" taken in the following ratio of components, wt.-%: microsilica, 30.4-31.0; fly ash, 56,3-57.5; spills after crushing the depleted coal fettling of electrolyzers, 8.8-9.0, and detergent "Taiga", 2.7-4.3. Invention provides enhancing strength and resistance to cold, decreasing shrinkage and the roasting point. |
Raw materials mixture for production of wall ceramic products / 2268866 The invention is pertaining to the field of construction industry, in particular, to production raw materials mixture for production of wall ceramic products. The technical result of the invention is an increased frost resistance of the products at reduction of a shrinkage and temperatures of the material roasting. The raw materials mixture contains (in mass %): microsilica of production of crystalline silicon - 30.43-31.82, a fly ash from incineration of brown coals - 56.52-59.09 and a prorash from bucking of the spent carbon lining of electrolytic baths - 9.09-13.04. |
Raw mixture for production of wall ceramic articles / 2267471 Claimed mixture contains as starting components (mass %) microsilica from crystal silicium production 51.9-52.9; fly ash from brown coal combustion 43.3-42.4; electrostatic cleaner from aluminum production 0.9-1.0, and detergent 2.9-4.7. |
Refractory foamed carbon-containing material / 2263648 Invention relates to manufacturing light porous carbon-containing refractory materials. Invention proposes material showing inorganic cellular structure prepared by foaming and hardening the slip composition prepared from ground charge with a gas-forming agent - finely divided crystalline silicon mixed with water glass in the following mass ratios of components in the slip composition: water glass : silicon = (3-6):1 and charge : water glass = (1.0-1.5):1. Charge comprises components in the following ratio, mas. p. p.: mineral filling agent, 45-53; calcined shungite, 15-22; aluminum powder, 10-15. Quartz sand, quartzite, perlite, vermiculite, dinas, cement fly ash and slags are used as a mineral filling agent, Foamed material comprises 12-20 wt.-% of silicon carbide and 25-51 wt.-% of kyanite prepared by exothermic reaction at 1400-1700°C carrying out in volume of hardened porous material. Material shows porosity 60-81% and heat conductivity 0.08-0.18 Wt/m x K at 20°C and shows high mechanical indices and stability in oxidizing medium. Material can be prepared without large energy and labor consumptions. |
Raw material mixture and method of manufacture of ceramic materials of high-porous structure / 2263088 Proposed mixture includes the following components, mass-%: microsilica, 8.06-8.31; fly ash, 56.30-58.20; aluminum powder, 0.40-0.42; detergent, 0.40-0.42; carboxymethyl cellulose, 0.81-0.98; calcium chloride, 0.17-0.19; water, 32.20-33.54. Method of manufacture of ceramic materials of high-porous structure includes preparation of mixture, molding, vibration bulging, drying at temperature of 100°C and roasting at temperature 900°C. |
Raw mixture and method of producing cellular ceramic materials / 2263087 Raw mixture comprises, in mass%, 8.81-9.37 of micro-silicon dioxide, 50.0-53.3 of ash-priming, 3.12-8.6 of carbon lining, 0.06-0.072 of aluminum powder, 0.02-0.31 of sodium carboxymethyl cellulose, and 33.8-35.07 of water. The method comprises preparing the mixture, molding, swelling by vibration, drying at a temperature of 100°C, and roasting at a temperature 800°C. |
Raw mixture and method for making wall ceramic article / 2255919 Invention is designated for manufacturing wall ceramic articles. The raw mixture comprises the following components in the ratio, wt.-%: microsilica in manufacturing crystalline silicon, 33.9-54.5; ash fly after combustion of brown coals, 44.5-63.5, and electrofilter dust in basic manufacturing aluminum, 1.0-2.6. Electrofilter dust represents brown color waste and comprises calcium, magnesium and aluminum fluorides, cryolite and organic substances. Method involves preparing the charge, molding, drying, roasting at 800°C and moistening ready articles by keeping in water for 24 h. Invention provides enhancing resistance to cold, reducing average density and roasting temperature of material. |
Raw mix and a method for manufacturing wall ceramics / 2254309 Raw mix contains 52. 7-56.3% of microsilica, 42.5-46.5% of flue ash, and 0.8-1.2% of electrofilter dust from original aluminum production. Wall ceramic products comprises preparation of blend, molding, drying, and firing at 800°C, and additional steaming of fired products. |
Raw mix for manufacture of wall ceramics / 2254308 Raw mix contains 50.69-51.4% of flue ash from brown coal combustion, 41.17-42.06% of microsilica from crystalline silicon production, and 6.54-7.84% of electrofilter dust from aluminum production. |
Composite material and the item made out of it / 2273617 The invention is pertaining to the composite materials made on the basis of glass fiber matrix reinforced by the continuous carbonic fillers used for manufacture of the annular elements applied in the aircraft industry, the space industry and in the mechanical engineering. The technical result of the invention is a reduction of temperature at the beginning of compaction, reduction of the temperature of molding by 100-200°C, an increase of density, impact viscosity and reduction of the composite material porosity, that allows to manufacture the items of complex forms with the necessary level of physical-mechanical characteristics. The invention offers the composite material of the following chemical elemental composition (in mass %): glass fiber matrix - 35-75, the continuous carbonic filament filler - 25-65. The glass fiber matrix contains the following components (in mass %): SiO2 - 30-65,B2О3 - 2-10, SiOC - 1-15, a colophony-resin solution - 30-45. The carbonic filament filler is made in the form of a thread, a harness, a band, a fabric. The item is made out of the offered composite material. |
Method of fabricating steel-casting refractories / 2272012 Invention, in particular, relates to fabrication of quartz ceramics-concrete refractories (barrels, protective tubes). Method envisages preparation of high-concentration binding suspensions of quartz glass with density 1.89-1.92 g/cm3, adding grainy filler (0.1-2.0 mm) to 40%, centrifugal formation of products at variable peripheral speed 2 to 8 m/s, and heat treatment. Formation can be either triple-step with stepwise rotation raise velocity 100-150 rpm either with continuous rotation raise velocity (30-50 rpm). In order to form bottom part of closed-bottom barrels, ceramics-concrete mix based on high-concentration binding suspensions with 0.05-0,1% liquid glass added is used. Wet grinding is carried out preferably with distilled water. |
Method of production of cast oxide material and material produced by this method / 2270878 Proposed method includes preparation of reaction mixture of starting components containing chromium oxide VI and reductant, placing the mixture in graphite mold which is placed in reactor, local ignition of mixture at excessive pressure of inert gas for obtaining synthesis product and separation of cast oxide material. Oxide material is obtained on base of solid solution of chromium oxide in silicon oxide of amorphous structure. Silicon introduced into starting mixture in the amount of 17.0-50.0 mass-% is used as reductant. Functional layer of silicon oxide, 3 to 7 mm thick is placed between mixture and mold walls. |
Method for production of composite material and obtained material / 2270180 Claimed material contains (mass %) sintered silicium dioxide of 7-12 % porosity 98.0-99.0 and organosiloxane resin (e.g., methylphenylspirosiloxane) 1.0-2.0. Method of invention includes impregnation of sintered silicium dioxide with organosiloxane resin followed by drying in air for 3-24 h and polymerization at 200-230°C for 3-4 h. Material of present invention has resistance increased by 30-50 % as compared with starting material and is useful in production of antenna dome working at 950°C without losses of characteristics. |
Method of production of ceramic articles / 2269502 Proposed method includes grinding the starting material by wet method for obtaining slip, stabilization of this slip, molding blanks from aqueous suspensions by slip casting method, thus forming porous gypsum molds; then heat treatment is performed; before heat treatment, surface of molded blank is treated with Cr2O3 at its concentration in water from 40 to 60 weight-%. Treatment of surface of molded blank with aqueous suspension of chromium oxide at concentration of from 40 to 60 weight-% increases blackness coefficient of blank, thus causing considerable activation of sintering process; number of technological operations and operating time are reduced considerably. Provision is made for use of rejects at molding stage. |
Raw materials mixture for production of wall ceramic products / 2268866 The invention is pertaining to the field of construction industry, in particular, to production raw materials mixture for production of wall ceramic products. The technical result of the invention is an increased frost resistance of the products at reduction of a shrinkage and temperatures of the material roasting. The raw materials mixture contains (in mass %): microsilica of production of crystalline silicon - 30.43-31.82, a fly ash from incineration of brown coals - 56.52-59.09 and a prorash from bucking of the spent carbon lining of electrolytic baths - 9.09-13.04. |
Method for treatment of articles made of quartz ceramic / 2267470 Claimed method includes job conditioning in ammonia 2-10 % aqueous solution or saturated calcium oxide water-ammonia solution with ammonia concentration of 2-10 % for 0.1-0.5 h followed by autoclave treatment under pressure of 5-25 atm for 2-20 h. |
Method of manufacture of large-size crucibles out of quartz ceramics / 2264365 The invention is pertaining to the field of refractory industry, in particular, to production of large-size crucibles out of quartz ceramics. The invention offers the method of manufacture of the based on a quartz glass large-size square crucibles used in production of the "solar" silicon. On the basis of the quartz glass (SiO2 > 99.5 %) using its wet milling produce the highly-concentrated suspensions with density of 1.88-1.92 g/cm3, expose them to stabilizations, introduce a grainy filler (50-400 microns) in amount ensuring its contents in the molding system within the limits of 25-35 %. Molding of the crucibles castings is exercised in the porous molds. At that filling-up of the molds is conducted at their positions "the bottom up" and the molds disassembling and removal of the castings - at the position of the mold "bottom down". Hardening is achieved by sintering at the temperature of 1100-1200°C or by a hydrothermal treatment at the temperatures of 150-200°C with a soaking time of 4-12 hours. The technical result of the invention is obtaining a high density with uniform properties state of a material at the stage of molding with porosity below 13 %. |
Method of production of the protective and hardening layer in the shell of the antenna blister made out of quartz ceramics / 2263090 The invention is pertaining to the aircraft and rocket equipment, in particular, to production of the antenna blisters for rockets and may find application in mechanical engineering and other branches of industry at production of items possessive a high strength in combination with radiotransparency in the whole range of temperatures of operation. The technical result of the invention is formation of a protective and hardening layer on the inner surface of the antenna blister, which possesses a sealing function, humidity resistance and a hardening effect. The method of production of the defensive and hardening layer in a shell of the antenna blister made out of quartz ceramics includes impregnation of then inner surface of the ceramic shell with an acetonic solution of a mixture of organosilicon and phenol-formaldehyde resins in the ratio of 1:2 accordingly, density of 0.940-0.980 g/cm3. The produced layer is dried at an indoor temperature within 3-6 hours, then polymerized at the temperature of 220-240°C within 4-6 hours. The impregnation conduct by a method of the communicating vessels in the closed volume or by the method of pouring over with water in the closed volume. |
Composite material / 2257362 The invention is pertaining to the field of aircraft engineering, space engineering, electrical technology, motor car and instrumentation technologies, in particular, to composites produced on the base of glass dies reinforced by continuous carbon filling materials. The technical result of the invention ensures an increased heat-resistance of a composite material at operational temperatures above 800°C. The composite material includes (in mass %): a glass die - 60.5-73.5 and a high-modular carbon fibrous material - 26.5-39.5. The glass die contains ingredients in the following ratio (in mass %): SiO2 - 58.9-87.4, B2O3 - 2.7-15, SiOC - 4.5-11.5, TiSi2 - 4.5-11.5,SiB4 -0.9-3.7. |
Method of using exhausted mineral oil for manufacturing bricks / 2283194 Method comprises mixing exhausted mineral oil with granulated slime in the ratio 1:10, adding the mixture obtained to clay to the extent of 20% in mass, roasting the bricks in oxidizing atmosphere at a temperature 960-100° C allowing the bricks to stand at the maximum roasting temperature at least for an hour. |
Ceramic mixture / 2281925 Invention relates to manufacture of ceramic building materials, e.g. bricks, at maximum firing temperature up to 1000°C. Ceramic mixture is characterized by containing Cambrian clay (65-75%) and thinning agent (25-35%), namely sand or copper slag preliminarily exposed to accelerated electron beam at optimum absorbed dose value within a range of 50-150 kGr. |
© 2013-2014 Russian business network RussianPatents.com - Special Russian commercial information project for world wide. Foreign filing in English. |