Device for stuffing

FIELD: meat treatment.

SUBSTANCE: device comprises base whose space receives screw stuff pump provided with the electric drive and system for evacuation and batching twisting member secured to the screw stuff pump having batching pump. The batching pump is made of cylindrical housing with the lid provided with the hollow shaft set in bearing and connected with screw of the stuff pump through the central opening from one side and with the twisting member from the other side. The cylindrical housing of the batching pump receives cylindrical rotor provided with a recess. One of the walls of the recess is used for clamping stuff when the rotor rotates. The separator made of a segment and is secured to the inner side of the housing.

EFFECT: enhanced reliability and efficiency.

5 dwg

 

The invention relates to meat processing industry, in particular for the production of sausages in the shell.

A device for the production of sausages, including the body, the legs, the mechanism of dosage of the product and the device prakrutki (see ed. mon. No. 1001907, class. And 22 With 11/00, 1983).

The obstacles to achieve the desired technical result when using the known device is that in the known device the complex kinematics, reducing reliability. The presence of a chain conveyor device pinches and pulling products complicate the maintenance and operation of the device.

You know the portioning device for forming sausages method prakrutki, comprising a housing with faceplate, drive, metering unit and the device prakrutki (see WSAI 102421000 TS, TU, RB 07521162.032-94).

The obstacles to achieve the desired technical result when it is used are of large size materials, complex kinematics, having a separate drive, the need for simultaneous alignment with the syringe.

The closest device of the same purpose to the declared object on the totality of symptoms is varenaomnitel.net machine for the manufacture of sausages in the shell containing p is polozhenie in the cavity of the base screw harshness electric and vacuum system, portioning perekrutok, including the stuffing horn with the mechanism of rotation of the node prakrutki, dosing pump and the tool clamp shell (see mon. for useful model No. 22000, class. And 22 With 11/02, 11/10, 2002) is adopted for the prototype.

The obstacles to achieve the desired technical result when using the known device, taken as a prototype, is that the PTO on the dosing device and the mechanism of rotation of the bobbin is made from the main drive through a system of pulleys, a series of cylindrical and bevel gears and couplings, resulting in reduced reliability of the device and increasing material consumption.

The problem to which the invention is directed, is the creation of partenariale of the center, which allows the filling of shirred casing doses and to form portions of sausages method prakrutki shell, high performance and reliability of the device and reduce material consumption.

The technical result that can be obtained by carrying out the invention, is achieved by creating a more simple and reliable construction portioning of prakrutika.

This technical result in the implementation of the invention is achieved in that in the known device, containing a base, Polo is ti which are screw harshness with electric and vacuum system, portioning perekrutok, including stuffing host prakrutki and dosing supercharger, made in the form of a cylindrical housing with a lid, in which the Central hole and an asymmetric opening for the entrance of beef, hollow shaft, a cylindrical rotor and the separator, while the hollow shaft is located in the cylindrical housing on the pillars of rotation and is connected on one side through the Central hole of the cover with the screw of harshness, and on the other hand, through horn - host-prakrutki, a cylindrical rotor mounted on the hollow shaft with the formation of a cavity between it and the cylindrical body and neckline, one wall of which is made with the possibility capture of meat during the rotation of the rotor, and a separator mounted stationary on the inner surface of the housing of the metering pump near asymmetrical lid opening and in contact with the surface of the rotor, with the rotor and the wall of the hollow shaft is formed a channel through the slot in the rotor communicates the cavity of the shaft with a cavity formed between the rotor and the cylindrical body.

Transfer the rotation of the legs from the auger through the hollow shaft and portions (pulsating) injection mass rotor mounted on the same shaft, the inner cavity of the shaft and stuffing allowed to twist the shell directly by rotation of the screw that UE is estilo kinematics node prakrutki, increased reliability and operational characteristics of the machine.

Conducted by the applicant's analysis of the prior art, including searching by the patent and scientific and technical information sources and identify sources that contain information about the equivalents of the claimed invention, has allowed to establish that the applicant is not detected similar, characterized by signs, identical to all the essential features of the claimed invention, and the definition from the list of identified unique prototype, as the most similar set of features analogue, has identified a set of essential towards perceived by the applicant to the technical result of the distinctive features in the claimed object set forth in the claims.

Therefore, the claimed invention meets the requirement of "novelty" under the current law.

To verify compliance of the claimed invention to the requirement of inventive step, the applicant conducted an additional search of the known solutions, in order to identify characteristics that match the distinctive features of the prototype of the characteristics of the claimed invention, the results of which show that the claimed invention is not necessary for the expert in the obvious way from the prior art because the prior art defined by the applicant, not in the manifest influence provided the essential features of the claimed invention transformations to achieve a technical result.

Therefore, the claimed invention meets the requirement of "inventive step" by applicable law.

Figure 1 shows varenaomnitel.net semiautomatic.

Figure 2 shows the portioning perekrutok.

Figure 3 presents the metering pump:

a - section cover;

b - section a-A;

in the enlarged view of the recess in the rotor.

Information confirming the possibility of carrying out the invention are as follows.

Varenaomnitel.net the machine consists of a base 1 (Fig 1), in the cavity of which there are screw harshness 2 actuator 3 and the vacuum system 4, the hopper 5, mounted on the base 1, portioning of prakrutika 6, connected with the screw 7 and fixed to the body of purchases 2 cap nut 8.

Portioning perekrutok 6 (figure 2) contains the metering pump 9, the casing 10 which on the one hand fixed to the holder 11 of the node prakrutki 12 with attached head and a device to break the shell 13, the legs 14 and the movable cylinder 15 node prakrutki mounted on the hollow shaft 16 of the metering pump 9.

The metering pump 9 (figure 2, figure 3) comprises a cylindrical housing 10, the cover 17c Central hole 18 and an asymmetric hole 19 to the input of the stuffing. Inside the housing 10 of the metering pump in line with the x rotation 20 is a hollow shaft 16, connected on one side through the Central opening 18 of the cover 17 with screw 7 purchases 2, on the other hand through the stuffing horn 14, the movable cylinder 15 with node prakrutki 12.

On the hollow shaft 16 has a cylindrical rotor 21 with the recess 22 having different angles of inclination of the walls 23 and 24. One of the walls, namely 23, forming an angle of 45÷90° with a tangent To the outer surface of the rotor 21 and serves to capture stuffing. The cavity 25 of the shaft 16 is connected through the cutout 22 and the channel 26 held within the walls of the hollow shaft 16 and the cylindrical rotor 21 with a cavity 27 formed between the rotor 21 and the housing 10. The separator 28 is stationary on the inner surface of the housing 10 near the asymmetric holes 19 of the cover 17 and is in contact with the surface of the rotor 21, the end surfaces of the cover 17 and the seal 29.

The operation of the machine is as follows. On the stuffing horn 14 is mounted crimped casing 30 of sausages, which is fixed attached head 12 node prakrutki shell.

When turning on the machine the meat is fed from hopper 5 screw purchasesa 2 in the metering pump 9. The screw 7, which is connected with the hollow shaft 16 of the metering pump 9 that has the legs 14 form a common axis of rotation.

The cylindrical rotor 21 of the metering pump 9 with the recess 22, rotating in the chamber, bounded by the ne side of the lid 17 with asymmetric inlet 19, with another wall of the housing 10 and the seal 29, passing through the separator 28, captures the inclined wall 23 of the recess 22 beef and moves it in the direction of the separator 28 due to inertial forces. At the time of rotation of the cylindrical surface of the rotor 21 and the separator 28 to form the flow resistance and the stuffing is sent through the channel 26 of the rotor 21, the shaft 16 into the cavity 25 of the shaft 16, the legs 14, filling the shell pulsating portions. The supply of meat is reduced when the cutout 22 of the rotor 21 above the separator 28.

Shell sausages 30 under the action of the pulsating flow comes with bobbin 14 through the head prakrutki 12 and the device of the bend 13. The twisting of the shell occurs at the moment of interruption doses of meat and fracture of the axis of rotation of the shell.

Transfer the rotation of the legs from the screw harshness through the hollow shaft and portions (pulsating) injection mass rotor mounted on the same shaft, the inner cavity of the shaft and stuffing allowed to twist the shell sausages directly by rotation of the screw, which simplified the kinematics node prakrutki, reduced its metal content, increased nadezhnosti and performance partenariale semiautomatic.

Declare varenaomnitel.net the machine is implemented in the PNP-2, designed for degassing of minced meat and filling their shells when production is TBE sausage products and meat:

Performance (when filling
one tube shell) by number
sausages per minute pieces, not less than180
The volume of the portions (cm3)25±5
Performance minced sausages
depending on the type of sausage, kg/h700-1400
Geometric capacity of the hopper,the
cum0,08
Installed capacity, kW, not more than3,5
The frequency of rotation of the motor shaft,the
about./min750/1420
Overall dimensions of the machine, mm:
length720
the width of the mechanism prakrutki1350
height1560

Thus, the above data confirm that the implementation of the use of the claimed invention the following cumulative conditions:

the tool embodying the claimed invention in its implementation, is intended for use in meat processing about is islenet, in particular, for the production of sausages in casings;

for the claimed invention in the form as it is characterized in the claims, confirmed the possibility of its implementation using the above in the application of the funds;

the tool embodying the claimed invention in its implementation, is able to achieve perceived by the applicant of the technical result.

Therefore, the claimed invention meets the requirement of "industrial applicability" under the current law.

Varenaomnitel.net the machine is characterized in that it includes the base, the cavity of which there are screw harshness with electric and vacuum system, portioning perekrutok, including stuffing host prakrutki and dosing supercharger, made in the form of a cylindrical housing with a lid, in which the Central hole and an asymmetric opening for the entrance of beef, hollow shaft, a cylindrical rotor, and the separator, while the hollow shaft is located in the cylindrical housing on the pillars of rotation and is connected on one side through the Central hole of the cover with the screw of harshness, and on the other hand, through horn - host-prakrutki, a cylindrical rotor mounted on the hollow shaft with the formation of a cavity between it and the cylindrical building is com and neckline, one of the walls of which are executed with a chance of meat during the rotation of the rotor, and a separator mounted stationary on the inner surface of the housing of the metering pump near asymmetrical lid opening and in contact with the surface of the rotor, with the rotor and the wall of the hollow shaft is formed a channel through the slot in the rotor communicates the cavity of the shaft with a cavity formed between the rotor and the cylindrical body.



 

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