The way concrete monolithic reinforced concrete structures and device for its implementation

 

The proposed method and device relate to the field of construction and can be used in monolithic construction or erection of intermediate floor slabs with electroheater pipes structural system "warm floor. The way concrete monolithic concrete slab includes the placement and fastening of the rods of the reinforcement cage floor slab heating pipes with the subsequent laying of concrete mixture. Each of the heating pipe is placed in a corrugated waterproof and breathable shell made from tough heat-resistant polymer material, remove excess moisture and air by the method of vacuum by gradually extracted from the shell of the heating pipe, after completion of the pumping process heating return pipe in place, connect it to the heating system and is used in the "warm floor, with heating pipes made of polymer-metal material. Device for pouring a monolithic concrete slab contains reinforcing cage floor slabs, rods which are attached to the heating pipe can be laid on concrete mixture. The heater is breathable shell, made of tough heat-resistant polymer material can be extracted from the shell and install in place, the output of each of the heating pipe connected to the vacuum system, consisting of serially connected to the adapter precipitator for water and sand, vacuum pump and filter for air emitted into the atmosphere, each of the heating pipe connected to the heating system, input and output of each of the heating tubes installed thermoplastically. The technical result is to increase the concrete strength and quality of concrete structures throughout its thickness. 2 ad and 3 C.p. f-crystals, 6 ill.

The proposed method and device relate to the field of construction and can be used in monolithic housing construction during the construction of the intermediate concrete floors electroheater pipes structural system “warm floor.

Known methods and devices for space heating (ed. mon. The USSR№№360519, 481755, 560108, 563542, 590554, 606037, 608040, 667770, 834375, 1449776, 1651043, 1656097, 1815516; U.S. patent No. 4134545; French patent No. 2250076; patents Germany No. 2834014, 3035946; Japan patent No. 4-145 and others).

Of the known methods and devices of the most effective the tent Japan No. 4-145, E. 04 5/48, 19.08.85,) and device for its implementation, which is selected as prototypes.

At the specified method on the rods of the reinforcement cage floor slabs placed heating pipes that are attached to the rods. After that, the reinforcing cage and the heating pipes are laid concrete mix. The resulting design refers to the Central heating system, heating elements (heating pipe) which combined with slabs and used for the floor (ceiling) space heating during operation. Priority for use of heating systems with the incorporation of steel pipes in thickness ceilings and floors owned by Russian engineer C. A. the Yakhimovich (1907) (Skanavi A. I. heating. M., 1988).

However, the known method and device that provide radiant heating of the premises is not allowed to increase concrete strength and quality of concrete structures throughout its thickness.

An object of the invention is to increase the concrete strength and quality of concrete structures throughout its thickness.

The problem is solved by the fact that according to the way concrete monolithic reinforced concrete slabs, including stowage and securing the rods armature is inuu pipe is placed in a corrugated waterproof and breathable shell, made of tough heat-resistant polymer material, remove excess moisture and air by the method of vacuum by gradually extracted from the shell of the heating pipe, after completion of the pumping process heating return pipe in place, connect it to the heating system and is used in the “warm floor, with heating pipes made of polymer-metal material.

The problem is solved in that the device for pouring a monolithic concrete slab containing reinforcing cage floor slabs, rods which are attached to the heating pipe can be laid on concrete mixture, heating pipes made of polymer or polymer-metal material, placed in corrugated waterproof and breathable shell made from tough heat-resistant polymer material, with the possibility of retrieving them from the shell and install in place, the output of each of the heating pipe connected to the vacuum system, consisting of serially connected to the adapter precipitator for water and sand, the vacuum pump and filter for air emitted into the atmosphere, each will topete the seals.

The heating pipes can be made in the form of a single coil, spiral and coil with parallel pipe-laying the supply and return water.

A special feature of this method is that water extraction and removal of air is in the process of internal vacuum processing concrete through heating pipes laid in the floor structures, which speeds up the process of curing and provides uniformity in the thickness of the structure on the entire area of overlap. This uses a special vacuum device in the form of a porous tube with the sealing lip and the filter attached to a flexible heating tube and vacuum system.

To create a constant vacuum pressure used mobile vacuum tube filter device type vacuum mole” that moves around the interior of the plate in the shell - casing. The latter is made of water - and air-permeable heat-resistant material, for example high-strength polypropylene, which allows the pumping process through holes allotropes space with subsequent heat treatment by passing the coolant system Teplodar and heat treatment of concrete construction is solid floors can be immediately immediately demoulded, as the strength of concrete after these operations reaches 70% of design strength, the resistance decreases in 2-2,5 times, reduced shrinkage deformation, increases the resistance of the structure.

The feature of this technology works is that you enter additional operation gradually pulling heat pipe connected to the vacuum system, corrugated permeable casing to create a permanent internal vacuum pressure in the casing and uniform vacuum throughout the area overlapping with the subsequent installation of a heat pipe in the casing to its original position and connecting it to the heating system with the aim of further heating the structure and strength of concrete.

The essence of the proposed method is illustrated a device block diagram is shown in Fig.1, 2, 3, where we have introduced the following notation:

1 - casing intermediate monolithic reinforced concrete floors;

2 - welded reinforcement frame, to which the clamp is attached corrugated pipe casing of the heating system;

3 - heat-resistant polymer-metal flexible heating tube that is placed in the casing; the dashed line shows a flexible hose heating motonaga polymer material (high strength polypropylene);

5 - concrete mixture, fill the formwork;

6 - air space between the shell and the pipe;

7 - cap for pipe-casing, hermopolitan, providing sealing of the joint to create a vacuum;

8 - valves and valves connecting joints;

9 is a flexible (rubber) sealing cuff;

10 - pull;

11 - system degassing;

12 - adapter to the vacuum system;

13 - precipitator (cyclone) for water and sand;

14 - vacuum pump;

15 is a filter for the air released into the atmosphere.

The principle of removal of excess moisture and air from the fresh concrete mix is illustrated in Fig.2.

Corrugated tunnel-casing 4 in the closed volume between the cap 7 and the porous tube with the filter 10 in the vacuum creates a vacuum, water and air rushes through the hole of the vacuum device 9 into the heating pipe 3 connected to the vacuum system 11.

So that the pressure in the system to maintain at a constant level, the tube 3 is moved is removed from the pipe-casing with velocity V. thus extracted pipe is disconnected from the vacuum system, and after evacuating the vacuum nozzle with filter 9-10 and plugs 7 are removed, and the heat pipe m is warm-situ design and rapid curing of concrete.

Possible views of the loops of the heating system shown in Fig.4-6.

Heat-resistant plastic pipes 3, enclosed in corrugated waterproof and breathable shell 4, is fastened to the reinforcing frame 2 with the same radius R, so that Assembly and disassembly of polymer pipes 3 were technologically quite simple and not time consuming.

The pipe diameter, step and depth of laying, as well as the temperature of the coolant (hot water, steam, hot oil) are determined so that the temperature of the concrete mixture during the curing was maintained in the range of 55-60And during operation in the autumn-winter period the temperature of the ceiling accommodations was 40And floor 28-29C.

The ceiling heating system is possible in the summer to use for cooling by circulating cold water in it. Floor heating systems are joined through a system of shut-off valves and valves at the inlet to the heat riser and outlet of fluid to the return riser.

Effective use of the vacuum-concrete manifests itself in a high strength immediately after the formation of the product, in an intensive and accelerated hardening b is resursov when increasing the strength and quality of the final product, immediate partial or complete dismantling swietochowski designs.

The quality of the vacuum concrete is influenced by the control system of the pumping process, as the sliding vacuum filter, placed on a movable flexible tube must continuously move on a fixed structure of waterproof and breathable shell and create a uniform pressure on all parts of the vacuum. The increase in the speed of movement of the rolling vacuum pipe leads to a sharp decrease in the vacuum in the concrete mix according to the thickness of the structure and reduce the effectiveness of the vacuum when removing a section of concrete from the vacuum tube. By reducing the moving speed of the vacuum filter as the vacuum improves with decreasing productivity. Therefore, the management process is to create the optimal zone of underpressure P:

where Q=(Tof, Loc);

Tof, Ku viscosity of water, the filtration coefficient and the coefficient of workability of concrete mixture, respectively;

q - the quantity of water extracted per unit of time when the pressure P;

r - pogum-tube;

lin- distance traveled vacuum tube.

When increasing the length of the perforated portion of the vacuum tube is a proportional increase in the speed of the extraction pipe vacuum.

Thus, the proposed method and the device in comparison with prototypes and other technical solutions for a similar purpose allows to exclude from the process vacuum panels and traditional filters, simplify care for vacuum equipment, to reduce the energy consumption of the process, to reduce the duration of the evacuation, the hardening of the concrete and the finished product multi-purpose.

The use of the heating tubes of heat-resistant polymeric materials as thermo-forming elements in a monolithic slab provides:

- accelerating the turnover of formwork;

- long service life due to corrosion of pipes;

- eco-friendly - the absence of vegetation and Macedonia scale;

- fast operation formwork systems as technological thermosetting formwork for monolithic fabrication of interfloor overlappings;

- the ability to quickly enable this thermal system under the new regime of the building;

- maintainability, the ability to conduct covert installation and dismantling of hot heating of the plastic pipes.

- improving the quality, level of comfort and constructability, refusal unsightly, morally and physically obsolete elements hot water system;

the reduced cost and shorter construction time.

The use of waterproof and breathable membrane that is located between the heating pipes and concrete mixture, provides:

- the possibility of reducing the water / cement ratio and increasing the amount of cement grout into the surface area of the concrete structure;

- more dense concrete, which in the operation of buildings and structures slows down the process of carbonization, reduces the degree of permeability of chloride compounds and can withstand a large number of cycles of freezing - thawing;

- improving the quality of the concrete surface after removal of the formwork the concrete surface has almost no sinks, it creates good adhesion when finishing tiles or plaster;

- faster adhesion of the surface layer of concrete, which speeds up the beginning of the dismantling of the formwork;

- ability Rmula inventions

1. The way concrete monolithic reinforced concrete slabs, including stowage and securing the rods of the reinforcement cage floor slab heating pipes with the subsequent laying of concrete mixtures, characterized in that each of the heating pipe is placed in a corrugated videosdeporno shell made from tough heat-resistant polymer material, remove excess moisture and air by the method of vacuum by gradually extracted from the shell of the heating pipe, after completion of the pumping process heating return pipe in place, connect it to the heating system and is used in the “warm floor, with heating pipes made of polymer-metal material.

2. Device for pouring a monolithic concrete slab containing reinforcing cage floor slabs, to the terminals of which is attached to the heating pipe can be laid on concrete mixtures, characterized in that the heating pipes made of polymer or polymer-metal material, placed in corrugated videosdeporno shell made from tough heat-resistant polymer material, the vacuum system, consisting of serially connected to the adapter precipitator for water and sand, vacuum pump and filter for air emitted into the atmosphere, each of the heating pipe connected to the heating system, input and output of each of the heating tubes installed thermoplastically.

3. The device according to p. 2, characterized in that the heating pipes in the form of a single coil.

4. The device according to p. 2, characterized in that the heating pipes in the form of a coil with parallel pipe-laying the supply and return water.

5. The device according to p. 2, characterized in that the heating pipes in the form of a spiral.

 

Same patents:

The invention relates to the construction, in particular to a device with a structural element forming the floor or the ceiling

Studded plate // 2220378
The invention relates to a studded plate for laying pipes embedded in the floor or wall heating or cooling devices

The invention relates to a heating engineer and is intended for heating mainly residential premises

Panel for heating // 2208205
The invention relates to Central heating systems, in particular to the heating systems in the exterior wall panels for residential, public and industrial buildings

The invention relates to the field of power engineering and can be used for heating

Studded plate // 2220378
The invention relates to a studded plate for laying pipes embedded in the floor or wall heating or cooling devices

The invention relates to a heating

The invention relates to a heating engineer and is intended for heating mainly residential premises

Panel for heating // 2208205
The invention relates to Central heating systems, in particular to the heating systems in the exterior wall panels for residential, public and industrial buildings

The invention relates to a device for heating and/or cooling buildings, such as residential and office space, with the help of pipes passing them in the coolant or cooling medium, which is arranged in heat-conducting layer, for example, of hardened hydraulic binders, which is connected with the bearing plate of poorly conductive heat material

The invention relates to the construction, in particular to a device with a structural element forming the floor or the ceiling

FIELD: construction.

SUBSTANCE: system of hinged ventilated facades includes interconnected among them and mounted on facade on cross-section elements of vertical directives with layings, basic plates with fixing elements with apertures, facings and heater. Cross-section elements of ventilated facades are executed telescopic with closed curvilinear cross-section with adjusting plates located on ends and elements of heater pressing. This system of hinged ventilated facades is supplied with placed in a working area of basic plates apertures by devices of separate fixing and pressing of facings which is accordingly executed in a form of mirror pair-wise fixed U-shaped vertically movable fixing elements, thus lateral vertical walls of the last are passed through apertures and contact by internal planes with back surfaces of basic plates. A device for separate pressing of facing elements is executed in a form of elastic plates fixed and located between U-shaped movable elements with leaf-type clamping bars.

EFFECT: system quality and productivity improvement.

25 cl, 13 dwg

FIELD: medicine.

SUBSTANCE: invention refers to production of vaccines using pathogenic biological agents (PBA) and can be used for design of isolated aseptic processing facilities for medical, pharmaceutical and microbiological industry. The unit comprises enclosing constructions of the existing facilitit, supply and exhaust ventilation system with high efficiency filters, collapsible building envelope, sealed doors, clean area, downcoming channel filter. Operating facilities including isolation ward premises followed by pre-isolation ward premises, barrier zone premise comprising a controlled barrier zone premise, service premise and vestibule are constructed inside the enclosing structures of the existing facility, on its floor, by means of the sealed mobile enclosing structures. The front wall of the isolation ward and side walls of the unit are adjacent to the ceiling of the existing premises. The controlled barrier zone premise is formed by the front wall of the isolation ward, part of the unit side walls and the outer wall of the existing building. A pass box is installed in the peripheral wall of the isolation ward. The pre-isolation ward premise is shorter than the isolation ward, forming together with a part of the isolation ward peripheral wall, a part of the unit lateral wall and the pre-isolation box side wall a passage to the pass box in the peripheral wall of the isolation ward. The shared ceiling of isolation ward and pre-isolation ward premises is made below the ceiling of the existing premises, forming a ceiling cavity above these two premises with an access provided to the ceiling cavity from the service premise. Service premise entrance is equipped with an entrance vestibule with sealed mobile enclosing structures adjacent to the inner wall and ceiling of the existing premises. A downcoming channel, equipped with a high efficiency filter is located at the top of the sealed mobile enclosing structures of the vestibule; the channel connects the vestibule to the service premise. The corner air intake module of the service premise is connected to the air intake duct of the supply ventilation system. The service premise is connected to the controlled barrier zone premise by a downcoming channel equipped with a high efficiency filter and installed in the upper part of the front wall of the isolation ward premise. Air supply ducts of the supply ventilation system in the vestibule, service premise, isolation ward and pre-isolation ward premises are equipped with stand-alone air-distributing modules with high efficiency filters. The sealed door on the peripheral wall of the pre-isolation ward and the sealed door on the peripheral wall of the isolation ward are maximally displaced relatively to each other.

EFFECT: invention provides a possibility to block a possible exit of PBA-contaminated air environment from the isolation ward to the pre-isolation ward and into the surrounding atmosphere, the required class of ambient air cleanliness in the working area of isolation ward and pre-isolation ward at a regulatory regime of air dilution, as well as energy saving in terms of heat (cold) of ambient air in the service premise and vestibule.

5 cl, 5 dwg

FIELD: building, particularly floor members for underfloor heating/cooling systems.

SUBSTANCE: floor member comprises sheet with at least one groove, heat-conducting layer extending over one main sheet surface and along each groove side to form depression for heat-conducting wire receiving opened from top side thereof. Depression tightly encloses wire and passes over half of cross-sectional perimeter thereof. Upper wire side is flush with upper sheet surface or located below thereof. Sheet has thin foldable foil with thickness of less than 200 μm.

EFFECT: reduced floor member thickness, increased simplicity of floor member dimension selection by cutting foil inside the groove.

6 cl, 10 dwg

Plate heating panel // 2278332

FIELD: hot-water central heating systems.

SUBSTANCE: plate heating panel comprises top and bottom plates made in block one opposite to the other to define inner passage for hot water, a number of joining members each of which passes symmetrically from the top and bottom plates to the bottom and top plates and connects the top plate with the bottom plate, inner passage for hot water defined by a number of joining members, and two connecting members for supplying and discharging hot water.

EFFECT: enhanced reliability.

1 cl, 6 dwg

FIELD: heating systems.

SUBSTANCE: invention refers to hydron or panel radiant heating or cooling systems used for heating living quarters and production facilities, and can be used in floor heating or cooling system both in independent systems wherein thermal conditions are provided by various heat sources, and in central heating system. Floor heating system of living quarters and production facilities consists of supply and return pipelines and heat energy transfer means, which are arranged in parallel grooves that are located at an equal distance from each other and routed in upper surface of heating panels above which there installed is heat-conducting surface. In the grooves of heating panels there arranged is a set of jet-type tubes serving as heat energy transfer means and made in the form of separate sealed metal housings with evaporation and condensation zones, into inner cavity of which there pumped in vacuum is liquid heat conductor, at that, each of those tubes is connected to supply pipeline at an angle of 2-3° relative to the base of heating panels.

EFFECT: reducing the volume of heat carrier and decreasing costs required for fuel and energy, reducing heating time and time of response to change of heating loads, and simplifying the system design and operation thereof.

3 tbl, 4 dwg

Up!