Installation for cold apresski axlebox sites on a pair of wheels of railway cars

 

The invention relates to the field of engineering, in particular to equipment for ease of Assembly of metal nodes, for example for mounting on the axle of the pair of wheels of a railroad car bushing or bearing rings. In the cold apresski axlebox sites on a pair of wheels of railway carriages device for hanging a pair of wheels made in the form of a grab engagement with levers fork type, with its 180mounted on the upper beams of the chassis, with a vertically positioned axis of the mechanism of the reversal of the perpendicular to the axis of the wheelset, made in the form of a pinion shaft, rigidly connected to the housing of the gripper grip, and with the possibility of kinematic interaction with the rack, made in one with the pistons of the hydraulic cylinder mechanism of spread. Improved productivity and lowering the cost of the work performed. 3 Il.

The invention relates to the field of engineering, in particular to equipment for ease of Assembly of metal nodes, for example for mounting on the axle of the pair of wheels of a railroad car bushings or if.

Known, for example, setting to build hot press-fitting of the labyrinth ring and the inner ring cylindrical bearing axle of a railway wheelset (A. A. Amelina the Device and repair of wagon axle box roller bearings. M.: Transport, 1975, S. 239...253), comprising a housing, a locking mechanism napressovyvanie parts, drive it and move the heater or induction type, or made in the form of an oil bath.

Using such plants produce separate press the right rings on the axle of the wheelset with a mandatory cooling the resulting Assembly.

However, the mounting rings on a hot landing requires considerable time to work. In addition, it requires specially equipped premises (“hot shop”), which greatly increases the cost of production and worsen the working conditions of staff.

Also known installation for Assembly cold press-on site train wheel pair on and.with. The USSR № 1344568, 23 P 19/02, publ. 15.10.1987, comprising a housing, a locking mechanism napressovyvanie parts, made in the form of a retractable spring-loaded Cup, the actuator is moved in the form of a cylinder and two brackets.

With this setup MONEE structural features leads to great cost of time and therefore increase costs.

The closest solution to the claimed combination of essential features and the achieved technical result from its use is the installation design for Assembly cold press-on site train wheel pair on the patent of the Russian Federation No. 2155659, 23 P 19/027, 61 To 5/00, publ. 31.05.1999. According to this invention, this apparatus comprises a housing in the form of a spatial frame of vertical columns and horizontal beams, the locking mechanism napressovyvanie details in the form of a retractable spring loaded glass retainer, drive, move it in the form of a hydraulic cylinder, a sliding stop with the drive of its longitudinal movement, two pairs of gripping actuators for hanging a pair of wheels coaxially with the locking mechanism napressovyvanie details.

Introduction to the design of the installation of additional mechanisms compared to and.with. The USSR № 1344568 and mutual location of existing and additional mechanisms to reduce costs and increase productivity in the manufacture and repair of railway wheelsets.

However, this facility provides a press-on axle-site only on one end of the axis of the wheelset as grips installation does not provide Rasbora what I use additional lifting and turning device, on which it is necessary to set up the wheel after a couple of apresski first node to expand it by 180to raise on line apresski, i.e., requires additional equipment and additional time.

The task, which is aimed by the invention is the creation of such a design that provides the press-axle equipment on both ends of the axis of the wheelset without the use of additional equipment and thereby provides increased productivity and lowering the cost of the work performed.

The problem is solved in that in the known installation for assembling cold press-on site train wheel pair, comprising a housing in the form of a spatial frame of vertical columns and horizontal beams, the locking mechanism napressovyvanie details in the form of a sliding glass retainer, drive, move it in the form of a hydraulic cylinder, a sliding stop with the drive of its longitudinal movement, and a device for hanging a pair of wheels coaxially with the locking mechanism napressovyvanie parts, made in the form of two pairs of gripping actuators move, a device for hanging a pair of wheels �="https://img.russianpatents.com/chr/176.gif">mounted on the upper beams of the chassis, with a vertically positioned axis of the mechanism of the reversal of the perpendicular to the axis of the wheelset and is designed as a shaft-gear rigidly connected to the housing of the gripper grip, and with the possibility of kinematic interaction with a toothed rack made integral with the piston of the hydraulic cylinder pivot capture.

This design ensures the capture of a pair of wheels located on the rails technological ways, lifting her to the position of apresski axlebox node, the reversal of the pair of wheels 180press axlebox node to the second end of the axle, lowering of the pair of wheels on the rails technological ways.

The invention is illustrated by drawings, on which:

- Fig.1 shows a General view in the context of the proposed facility showing the operating positions of the mechanisms installed in the original position, and the clamshell design of capture and its mechanism of reversal;

- Fig.2 shows a cross-section of the proposed facility along a-a to display the design capture;

- Fig.3 shows in section the mechanism of spread of the seizure.

We offer installation for Assembly cold press site CRO is aNISM commit repressively parts in the form of a retractable spring-loaded Cup 6, fixed by means of lock 7 in the rod 8 of the cylinder 9 - drive movement repressively parts, retractable stop 10 with a drive of its longitudinal movement in the form of a wedge pusher 11 is connected to the hydraulic cylinder 12, the device 13 for hanging a pair of wheels 14.

The hydraulic cylinder 9 mounted to rotate on the trunnions 15, secured to the uprights 3, and provided with a drive rotation in the form of a hydraulic cylinder 16 mounted on the rack 3, and the rod 8 is provided with a thrust collar 17, interacting with napressovyvanie details.

The device 13 is in the form of a gripper of the gripper 18, equipped with a mechanism 19 reversal capture 180mounted on the beams 4 of the housing 1.

The grip 18 includes a housing 20, which is pivoted levers 21, 22 fork type, the hydraulic cylinder 23, one end of which is pivoted in the housing 20 and the second arm 22. The levers 21, 22 are interconnected balancing thrust 24.

The mechanism of the reversal of the capture contains the pinion shaft 25, are accommodated in the housing 26 for rotation and axial movement and resting on the casing 26 through the thrust bearing 27 and the nut 28. The flange of the pinion shaft 25 is rigidly connected to the housing 20 of the grip 18. In the housing 26 close ncah Reiki installed the piston 31 with the spring-loaded dampers 32. The ends of the cylinder 29 is closed by the lid 33.

The operation of the installation is carried out using the remote control (not shown) on the basis of the evidence of the position sensors of various parts and mechanisms of the installation (for example, the sensor 34 shown in Fig.1, controls the position of the retractable stops 10 and allows to determine the moment of his contact with the axis 35 of the pair of wheels 14).

The unit is mounted in the chain of technological ways with rails 36.

Supply grip 18 mechanism 180provides the press-fitting parts 37 on both ends of the axle 35 without the use of additional lifting and turning device.

Operation of the proposed facility for cold apresski axle-boxes of railway wheelset is as follows.

Step 1. Original position.

In the initial position before working on the position In apresski (see Fig.2) in the center of the zone of location of installation for cold apresski on rails 36 is supplied a pair of wheels 14.

At this time, the hydraulic cylinder 9 with a glass 6 are expanded outwards, allowing installation on glass parts 37, designed press on the axis 35 of the pair of wheels 14. The Cup 6 is maximiliana levers 21, 22 capture 18 deployed (raised) position G, that the rolling underneath a pair of wheels 14, and a retractable stop 10 is pushed to the left (original) position.

Step 2. The press-fitting.

Before apresski on retractable spring-loaded glass 6 alternately wear (completed) scheduled to the press-fitting part 37. Then the hydraulic cylinder 9 with a drive rotation 16 on command from a remote control rotates counterclockwise (see Fig.1), placing it in a horizontal position.

After that, the levers 21, 22 by means of a hydraulic cylinder 23 reversing down, grab the axis of the pair of wheels 14 and raise it until it stops in the housing 20 of the grip 18, the locking in position of apresski almost coaxially with the cylinder 9 and a retractable spring-loaded stop 10.

Next on the next command from the remote control turns on the cylinder 12 by moving up the V plunger 11 and thereby pushing the stop 10 to its contact with the butt-axis 35 of the pair of wheels 14. Signal using the sensor 34 is transmitted to the remote control. Then remove the latch 7, and then under the action of the spring Cup 6 is pulled out of the rod 8 of the cylinder 9 and abuts against the end face of the axle 35.

After switching on the hydraulic cylinder 9, the piston rod 8 nachinaet them on the axis 35 of the pair of wheels 14 to a stop.

After apresski cylinders 9, 16, 12 are switched to reverse, returning the appropriate mechanisms to original position. The hydraulic cylinder 23 remains in the same position, holding the wheel a couple of 14 lines apresski. On command from the remote control turns on the hydraulic cylinder 29 and through the rack 30 turns the pinion shaft 25 and is rigidly associated with the shaft grip 18 with a pair of wheels 14 180.

On retractable spring-loaded Cup 6 is installed another set of repressively parts, and operation apresski repeats. Then, the hydraulic cylinders 9, 16, 12, and 23 are switched to reverse, all mechanisms installed back in its original position, and a pair of wheels 14 with a pressed on both ends of its axis 35 parts is lowered onto the rails 36 and sent to the next process position or to the warehouse.

Unit is ready for the next production cycle.

The use of the invention allows to:

to provide a significant increase in the performance of repairs by eliminating the need to perform multiple operations (lower pair of wheels for tilt-up device, unfixing it ressouce);

to reduce the cost of repairs by eliminating the need for additional lifting and turning device is press-parts at both ends of the axis.

Claims

Installation for cold apresski axlebox sites on a pair of wheels of railway cars, comprising a housing in the form of a spatial frame of vertical columns and horizontal beams, the locking mechanism napressovyvanie details in the form of a retractable spring loaded glass retainer, drive, move it in the form of a hydraulic cylinder, telescopic focusing actuator and a device for hanging a pair of wheels coaxially with the locking mechanism napressovyvanie parts, characterized in that the device for hanging a pair of wheels made in the form of a grab engagement with levers fork type, with its 180mounted on the upper beams of the chassis, with a vertically positioned axis of the mechanism of the reversal of the perpendicular to the axis of the wheelset, made in the form of the input drive shaft rigidly connected to the housing of the gripper grip, and with the possibility of kinematic interaction with the rack, is made

 

Same patents:

The invention relates to the field of engineering, namely, Assembly equipment, and can be used for the Assembly of caterpillars of various sizes

The invention relates to the technical equipment for Assembly and disassembly of the units of machines and mechanisms, the details of which are mated hot landing

Screw extractor // 2204468
The invention relates to the Assembly and disassembly of products, mainly forging connections

The invention relates to the field of mechanical production and is designed for the connection of the parts with tension

The invention relates to a device for opening pressed products, in particular for removing gears pressed on the end of the shaft of the traction motor of an electric locomotive

Puller for removal // 2198783
The invention relates to the repairing, in particular the dismantling of the coupling, bearings, gears, propellers, ipressive bushings and other pressed parts

The invention relates to a mechanical Assembly production

Puller for removal // 2188112
The invention relates to a mechanical Assembly production and can be used when removing parts such as gears, pulleys, bearings

The invention relates to the field of engineering, namely, to repair equipment for removing parts

The invention relates to the manufacture and/or repair of wheel pairs vehicles using for their movement track, for example, rail cars, subway cars or trams

FIELD: repairing equipment of shops, namely of locomotive depots of railway road transport vehicles.

SUBSTANCE: movable installation includes lifting table having lower wheeled platform and jointly mounted on it upper stand; mechanism for lifting and descending said stand; power hydraulic cylinder mounted on upper stand and communicated by means of hydraulic lines through control unit with high-pressure pump system; clamping device for mounting-dismounting bearing assemblies. High pressure pump system includes tank, pump aggregate, draining pipeline, suction pipeline connecting inlet of pump aggregate with tank. Lifting and descending mechanism is in the form of hydraulic cylinder and it is mounted on lower platform. Pump aggregate is arranged on upper lid of tank and it is in the form of displacement hydraulic pump with electric motor. Filter is mounted in suction pipeline. Control unit is in the form of body having two built-in safety valves, tap distributor and built-in non-return valve. Manometer and additional filter connected with draining pipeline and having pouring hole are connected with control unit. Hydraulic lines are in the form of flexible hoses. Installation is provided with additional power hydraulic cylinder that forms together with connected in parallel main hydraulic cylinder unit of power hydraulic cylinders. Said unit of power hydraulic cylinders is placed on supporting sheet-plate mounted on upper stand with possibility of rotation or removal from upper stand and with possibility of moving in range of length of flexible hoses. Similar cavities of hydraulic cylinders are mutually communicated. Clamping device includes movable and stationary plates mounted respectively on rods and back lids of hydraulic cylinders and designed for joining tie rods of attachment.

EFFECT: enhanced reliability, no-failure operation of installation.

10 dwg

FIELD: assembling of precise units of instruments by pressing-in with use of calibrated effort, by riveting and expanding with use of precession tool.

SUBSTANCE: press includes П-shaped housing; adjustable table mounted in struts of housing and fixed to said struts by means of pins; power hydraulic cylinder with axial motion of rod; rotation drive of precession head; pumping station of hydraulic drive unit. Rotation drive of precession head includes electric motor and belt transmission. Power hydraulic cylinder is rigidly mounted on cross piece of housing and it carries plate on end of spring-loaded rod. Said plate supports two plungers spaced in parallel relative to axis of rod and spring-loaded relative to housing. Pulleys of belt transmission of rotation drive are mounted in casing. The last is secured to plate in such a way that driven pulley is mounted on spindle coaxially relative to rod of hydraulic cylinder and driving pulley is mounted on the same axis as shaft of electric motor placed in cross piece of housing. Driving pulley and shaft of electric motor are kinematically joined by means of other shaft whose one end is mounted in shaft of electric motor and whose other end is joined by means of sliding dowel with opening of supporting axle of driving pulley. Spindle of driven pulley is joined with precession head.

EFFECT: improved design providing enhanced rigidity and working accuracy of press.

4 dwg

FIELD: mechanical assembling procedures, namely equipment for assembling aggregates of caterpillar transport vehicles, for example semiautomatic machines for assembling caterpillar tracks.

SUBSTANCE: in apparatus for assembling chain stop plate is mounted in such a way that its working surface is arranged in plane normal relative to pressing in plane. Upper non-working portion of stop plate at side of ending pressing-in cycle is inclined in horizontal plane to side from rotor type conveyer. Lower non-working portion of plate in vertical plane is inclined relative to vertical line to side from rotor type conveyer. Stop part of pusher exceeds diameter of head of pin. Rigid guides are arranged in plane parallel to pressing-in plane; said guides are in the form of roller tables with pitch between rollers of roller table less than pitch of chain links. Guides embrace upper branch of conveyer from downwards and branch of chain from upwards at least along the whole length of it. Drive unit is provided in addition with back-stroke mechanism. Splitter is in the form of plate that is jointly mounted in its mean portion along lateral sides on supporting surface in horizontal plane along motion direction of conveyer for moving pins and it forms two-arm lever. One end of said lever is spring-loaded from downwards with possibility of engaging with dents of conveyer for moving pins. Other end of said lever is Г-shaped one and it may engage by free end with pins on inclined trough. Horizontal axes of articulation joints in vertical plane are provided with holding levers rigidly joined with plate and mounted with possibility of engaging with pins on inclined trough.

EFFECT: enlarged manufacturing possibilities, enhanced operational reliability.

7 dwg

Mandrel // 2258591

FIELD: mechanical engineering.

SUBSTANCE: mandrel has guide, working part made of deformable teeth, calibration parts, and diverging groove made in the guide and working parts. The expanded end of the groove is in coincident with the origin of the guiding part. The groove that ends at the last deformable tooth of the working part has radius-shaped cross-section.

EFFECT: enhanced quality of the press joint and expanded functional capability.

2 dwg

FIELD: machine engineering, namely equipment for dismounting press-fit joints, possibly restoration of electric machines.

SUBSTANCE: apparatus includes housing with platforms for horizontal and vertical motions. Part to be dismounted is placed on horizontal motion platform and it is fed to stripping mechanism. The last is joined with vertical motion platform by means of fastening members and it is provided with adjusted grips supporting heating members with possibility of their axial movement. Heating members are in the form of nozzles for alternating feed of hot and cooled air.

EFFECT: reduced axial errors between dismounted part and stripping mechanism, lowered efforts for stripping parts.

5 cl, 5 dwg

FIELD: mechanical engineering.

SUBSTANCE: device comprises the mechanism for locking pressed parts made of an extensible sleeve. The first power hydraulic cylinder is used for moving parts and can rotate between two vertical unmovable pillars. The pillars are pivotally connected in pair with movable vertical pillars through the top and bottom horizontal clamps. The extensible spring-loaded stop with the drive and the first hydraulic cylinder are axially aligned. The first power hydraulic cylinder receives the second power hydraulic cylinder whose rod is provided with first center and spring. One end of the spring co-operates with the piston, and other end of the spring co-operates with the face of the extensible sleeve. The extensible stop receives the second center with the stack of plate springs that is coaxial to the first center. The bottom clams are provided with a lifting-rotating device.

EFFECT: reduced labor consumption for making and simplified structure.

1 cl, 2 dwg

Crank stripper // 2267397

FIELD: devices designed for simplifying procedures of assembling/disassembling units.

SUBSTANCE: crank stripper includes cross piece 1 supporting power mechanism in the form of one-way telescopic hydraulic cylinder 2 having thrust rod 3 for shaft of crank 14; mechanism for forced closing of foots having cylindrical discs 8, 9, paired plates 10 and double-arm levers 4,5. One arm is used for engaging with crank; other arm of is cone one and it may rest upon lateral surface of cylindrical disc secured to lateral side of cross piece. Double-arm lever whose arms are mutually inclined by obtuse angle is jointly mounted through paired plates in center of disc. Articulation joint of lever is mounted in edge portion of second lever arm on line of inner surface of first lever arm.

EFFECT: intensified clamping of part by foots, enhanced efficiency, lowered cost price of working operations.

2 dwg

FIELD: mechanical engineering.

SUBSTANCE: method comprises gripping the part to be dismounted and applying axial load by means of at least two ties and, e.g., hydraulic cylinder. The rod of the hydraulic cylinder cooperates with the face of the shaft. The ties are interconnected via a plate opposite to the end of the part to be dismounted. Each of the ties is provided with the eccentric groove. The ties are set in the openings in the part to be dismounted for permitting engagement by their step defined by the eccentric groove. Between the wall of the opening of the part to be dismounted and each tie is sickle-shaped bushing member. The hydraulic cylinder abuts against the plate so that to provide relationships D1 ≤ D2, b ≥ H, e = h, where D1 is the outer diameter of the tie, D2 is the diameter of the opening in the part to be dismounted, b is the width of the eccentric groove, H is the thickness of the part, e is the eccentricity of the groove with respect to the axis of the tie, and h is the maximum thickness of the sickle-shaped bushing member.

EFFECT: expanded functional capabilities.

1 cl, 2 dwg

Stripper // 2271922

FIELD: machine engineering, namely mechanical strippers.

SUBSTANCE: stripper includes traverse bar with grips, screw having two outer threads with different pitches; main detachable sleeve mounted by thread whose pitch is less than that of said screw; additional threaded sleeve mounted by second thread of said screw; holder embracing both sleeves, fixed relative to them in angular direction and resting by its inner shoulder upon end of main sleeve. Inner shoulder is formed on one end of holder; other open end of holder is arranged in through opening of traverse bar and it is rigidly joined with said bar. Threads of powerful screw have similar sign; additional sleeve has outer flange spaced from open end of holder by interval determined according to relation K = B1(H2/H1 - 1), where K - interval between outer flange of additional sleeve and open end of holder; B1 - displacement (caused by main sleeve) of part stripped by means of stripper; H2 - thread pitch of additional sleeve; H1 - thread pitch of main sleeve. Sleeves are mutually spaced by interval T exceeding value of mutual convergence of sleeves.

EFFECT: simplified usage of stripper.

1 dwg

FIELD: railway road machine engineering, possibly repairing of railroad machines.

SUBSTANCE: press includes frame having base and two struts mutually joined by means of two columns; working cylinder mounted on one of said struts; force and supporting traverse bars with rollers. Said traverse bars are arranged between struts of press frame and they are mounted with possibility motion on rollers along columns of power frame. Force traverse bar is mounted with possibility of fixing it to columns.

EFFECT: enlarged manufacturing possibilities, improved quality of combining wheel pairs, simplified design of press.

6 cl

Up!