A method of manufacturing a chicken cake mix and a device for its implementation

 

The invention relates to poultry processing industry, namely the processing of poultry carcasses. The method includes laying toppings on a previously removed from the carcass skin, forming a semi-finished product and the connection edges of the leather substrate. The sintering is performed by heating and compression of the joined edges of the leather between the working surfaces of the device for sintering. At least one of the working surfaces are made evenly along the length of the spaced protrusions, the height and width respectively (0,5 - 3)t and (1-3)t, and the step ledges (1-4)t, where t is the thickness of the skin at the site of sintering. The method and the device allow you to increase the strength of sintered beads. 2 C and 8 C.p. f-crystals, 6 ill.

The invention relates to poultry processing industry, namely the processing of poultry carcasses order to obtain semi-finished products.

Known methods of making chicken prefabricated, includes laying the filling in a pre-filmed with some element of the carcass skin, forming a semi-finished product and the connection edges of the leather sintering /EN 2043038 C1, And 23 L 1/315, 1993/. Of the said patent, which is the closest analogue of the present invention, it is also known a device for sing in contact with the sintered edges of the skin.

The disadvantage of this technology is the lack of strength of the sintered joints, resulting in thermal processing of semi-finished products is often observed destruction of joints and, consequently, increased marriage in the production of the final product. In addition, a well-known technology does not allow efficient use of raw materials and restricts the possible variety of products.

The invention allows to eliminate the mentioned disadvantages.

This is achieved in that in the method of manufacturing a chicken prefabricated, includes laying the filling in a pre-filmed with some element of the carcass skin, forming a semi-finished product and connecting the edges of the skin by sintering, the sintering of the skin is carried out on separate, spaced evenly along the weld line areas of the skin, areas of sintering are at least two parallel rows on either side of the weld line; sintering produce fluoropolymer film installed on the edges of the sintered skin, and the film thickness is 0.01-0.1 thickness of the skin in the place of sintering; the semi-finished product made of skin removed from the legs of the carcass, or leather, taken from the Breasts of different carcasses; the device for SPECA is mi edges of the skin, the heating element is designed as at least one of the two mirror-symmetrically arranged metal plates-electric heaters, and at least one of the two facing each other working surfaces of the plates are made evenly along the length of the spaced tabs of the plates have a cross-sectional U-shaped or box-like shape, and the height and width of the projections is respectively /0,5-3/t /l-3/t, step ledges /1-4/t, where t is the thickness of the skin at the site of sintering; the device can be equipped with additional plates, located parallel to the main or fixed to the plates blades serving to trim the edges of the skin, and the working surfaces of the plates are treated with Teflon.

In Fig.1 shows a device for sintering edges of the leather semi-finished products,

in Fig.2 is a view of the working surface of the plates of the device with one "a" and two "b" series of ledges,

in Fig.3 a, b - type joints obtained by this technology,

in Fig.4 is a view of a variant of the device for sintering,

in Fig.5 shows the semi-finished product made from the skin of the legs of the carcass,

in Fig.6 shows the semi-finished product made of leather breast of the carcass.

Device for sintering the edges of the skin has nagrevayushchiye 1, 2 are usually made of thin sheet metal and may have a U-shaped or box-shaped cross-section. On facing to each other working surfaces of the plates are made evenly along the length of the spaced projections 3. These protrusions may be one /Fig.2A/, two /Fig.2B/, and more parallel rows. The height and width of the protrusions 3 are respectively /0,5-3/t /1-3/t, a step of projections 3 - /1-4/t, where t is the thickness of the skin at the site of sintering. Plates 1, 2 are resistive heaters, which are included in the appropriate circuit by means of conductors 4.

In one variation of the device shown in Fig.4, additional heating elements 5, 6 are similar in structure to the plates 1, 2 and are parallel to them. The elements 5, 6 are used for trimming the edges of leather along the seam sintering. Devices of similar purpose can be fulfilled also in the form of blades mounted on one of the plates 1, 2 /in Fig. not shown/.

Working surfaces of the plates 1, 2 may have a Teflon coating to prevent sticking of the working surfaces of the sintered to the skin.

The device operates as follows.

Plates 1, 2 set mirror-symmetrically on both stinky. The thickness of the film 8 is /0,01-0,1/t, where t is the thickness of the skin at the site of sintering. One or both plates 1, 2 are heated to a predetermined temperature by passing electric current, and place of sintering pressed counter movement of the plates 1, 2, or appropriate one of these plates. After a certain holding the plate divorce. As a result, the skin formed evenly spaced on both sides of the weld line areas sintering layers of the skin, as shown in Fig.3A with two-row arrangement of the projections 3 on the working surface. When a single-row arrangement of the projections 3 plots sintering found along the seam line, as shown in Fig.3b. Under the suture line is the line equidistant from the edges of the sintering zone.

Fluoropolymer film 9 eliminates otlipanie protrusions 3 to the skin surface during sintering. It is used in the absence of the Teflon coating of the working surface of the plates 1, 2.

The geometrical parameters of the working parts of the plates 1, 2, modes of heating, pressurization, chosen in such a way that the seam on the one hand, is rather tight, but extremely durable. The latter is especially important, as it allows to minimize destroyed the data.

EXAMPLE 1

The skin is being removed from the legs of the chicken carcass /cm Fig.5/ is filled with a filling, usually made from meat of the chicken carcass with various additives and spices. Pre-hole from under the epiphysis is brewed by sintering and skin turn out so that the seam is on the inside of the bag formed by the skin of the legs. After that the free edge of the skin fold and are sintered in the above-described technology. The edges of the skin, separated from the sintering zone more than 1-2 mm, are cut with additional heating elements 5, 6.

EXAMPLE 2

Pieces of skin taken from the breast of various chicken carcasses are approximately trapezoidal shape, as shown in Fig.6. Both pieces skin side seams are sintered in a "bag", which is turned so that the side seams remain inside the bag. After the bag is filled with an appropriate filler and finally the edges of the skin are sintered semi-finished product by a third party. Excessive edge of the skin can be removed, as in the previous example. "Bag "of such semi-finished product can be obtained from skin taken from the carcass of one large chicken. This bag is, of course, with one side seam.

The claims of a specific item carcass skin, the formation of the intermediate product and the connection edges of the leather substrate, characterized in that sintering is performed by heating and compression of the joined edges of the leather between the working surfaces, at least one of which holds uniformly along the length of the spaced protrusions, the height and width respectively (0,5-3)t and (1-3)t, and the step ledges (1-4)t, where t is the thickness of the skin at the site of sintering education in the evenly spaced along the seam line plots sintering layers of the skin.

2. The method according to p. 1, characterized in that the sintering is carried out in Teflon tape, mounted on a sintered edges of the skin.

3. The method according to p. 2, characterized in that the film thickness is 0.01-0.1 thickness of the skin in the place of sintering.

4. The method according to any of paragraphs.1-3, characterized in that the semifinished product made of skin removed from the legs of the carcass.

5. The method according to any of paragraphs.1-3, characterized in that the semifinished product made of skin removed from the Breasts of different carcasses.

6. Device for sintering the edges of the skin in the form of a heating element with a working surface provided in contact with the sintered edges of the skin, characterized in that the heating element is designed as at least one of the TLD is the R to each other working surfaces of the plates are made evenly along the length of the spaced protrusions, the height and width respectively (0,5-3)t and (1-3)t, and the step ledges (1-4)t, where t is the thickness of the skin at the site of sintering.

7. The device according to p. 6, characterized in that the plates have a cross-sectional U-shaped or box-shaped form.

8. Device according to any one of paragraphs.6 and 7, characterized in that it is provided with additional plates that are parallel to the principal and employees to trim the edges of the skin.

9. Device according to any one of paragraphs.7 and 8, characterized in that it is provided with a blade to trim the edges of the skin, performed, at least one of the plates.

10. Device according to any one of paragraphs.6-9, characterized in that the working surfaces of the plates are treated with Teflon.

 

Same patents:

The invention relates to a stuffing of sausage syringe device for the extrusion of food substrates, in particular meat, and cold extruded meat product, manufactured using a new horn

The invention relates to coatings for food products and, in particular, the coatings pads chewing gum, and syrups of them, which is produced using an emulsion of flavoring, acid, or both

The invention relates to the meat industry

The invention relates to the meat industry
Chewing gum // 2197094
The invention relates to confectionery industry, namely the production of chewing gum

The invention relates to the apparatus and method of heat treatment of food products in plastic container

The invention relates to a method of sterilizing a food product having a pH of 4.5 or more

The invention relates to the food and pharmaceutical industry

The invention relates to thermal processing of liquid foods

The invention relates to food industry, namely the setting for the heat treatment of liquid products, and can be used for the heat treatment of liquid media with solid dispersed phase, which is characterized by low particle strength

A flash pasteuriser // 2120780
The invention relates to food industry, namely the continuous pasteurizers used in the production of liquid food products

The invention relates to the field of electrical engineering, in particular to section electrothermal equipment for processing of food products by heat and pressure

Bath pasteurization // 2092089

The invention relates to poultry processing industry, and in particular to methods of specialized production of canned meat for nutrition of women during pregnancy
Up!