System for automatic and continuous production of chewing gum (options), the system for automatic and continuous production of gumienny chewing gum and method for automatic and continuous production of chewing gum (options)

 

The invention relates to food industry, and in particular to methods and systems for automatic and continuous production of chewing gum. System and method for automatic and continuous production of chewing gum and/or Gumienny chewing gum is that the control system receives input parameters required for production. Ingredients automatically and continuously served and stirred to form the desired end product. In the process of production of chewing gum chewing gum is automatically and continuously discharged from the mixer and can automatically purivatra, valiavitsa, adresate and turn. The system continuously managed by the respective reading devices. Signals showing the read conditions are sent to the control device, and the system is automatically adjusted to produce consistent final product. Warning device is activated when reading pre-defined conditions. The invention allows to improve the consistency of the product, reduce pollution chewing gum and shorten the time of its production. In addition, this is the description in facsimile form (see the graphical part) T,

Claims

1. System for automatic and continuous production of chewing gum, comprising means for entering operating parameters, at least, such as the percentage of the ingredients and/or the speed of their supply - computer programmable control device performs the control process of continuous production of chewing gum and ensure the maintenance of feed ingredients at optimum levels, continuous extruder having at least five mixing zones, with at least one zone components of chewing gum is subjected to fine mixing, and in other areas of the components subjected to distributive mixing, at the same time to prevent thermal degradation temperature of the mixture at the outlet does not exceed 170C; extruder regulators containing, at least, temperature control zones of the extruder, controls the number of revolutions per minute of the extruder motor; ingredient feeders, ingredient feeder mixers, also with regulators and device temperature control; system ingredient hopper for whom istratii and mass ingredients the motor speed of the extruder, the number of revolutions per minute of the screw, and transmitting the information to the regulators associated with the programmable control device.

2. The system under item 1, characterized in that the extruder controllers receive instructions how to start and stop the extruder motor from the programmable control device.

3. The system under item 1 or 2, characterized in that the extruder controllers receive data parameters, at least, such as, the temperature of the mixture, the number of revolutions per minute, torque and power from the respective sensors of the extruder and transmit them to the programmable control device.

4. System according to any one of paragraphs.1-3, characterized in that it includes a temperature sensor for measuring the temperature of the ingredients of the mixture of chewing gum along the length of the extruder and associated with the extruder controllers.

5. The system under item 1, characterized in that the regulators ingredient feeder provided instructions on the beginning and end of the working ingredient feeder and feed speeds ingredients from the programmable control device.

6. The system under item 1, characterized in that the regulators ingredient feeder on tchikov ingredient feeder, calculate the actual speed and adjust the speed of ingredient feeder, and transmit data from sensors ingredient feeder in a programmable control device.

7. The system under item 1, characterized in that the device temperature control ingredient feeder include heaters and/or coolers with appropriate sensors associated with the programmable control device.

8. The system under item 1, characterized in that the ingredient feeders of the system is performed by the supply of liquid and dry ingredients of chewing gum.

9. The system under item 1, characterized in that it includes a storage device associated with the computer, for storing digital information.

10. The system under item 1, characterized in that the system ingredient bunker tanker contains sensors indicators of the level of filling of the hoppers and the mass sensors of the ingredients associated with the programmable control device for automatic filling of the concrete bunker when you commit lowering the total mass of ingredients below a preset value.

11. The system under item 1, characterized in that it includes a device for dusting and rolling with the appropriate sensors regulirovaniya control device.

12. The system under item 1, characterized in that it includes a device for rolling, incision and wraps product of chewing gum with the respective pressure sensors, speed of the conveyor and of the parameters of the output associated with the programmable control device.

13. System according to any one of paragraphs.1-12, characterized in that it includes a signaling device associated with the computer, providing fault messages of the entire system or individual sensors.

14. System for automatic and continuous production of Gumienny chewing gum comprising: means for inputting operating parameters, at least, such as the percentage of the ingredients and/or the speed of their supply - computer programmable control device performs the control process for continuous production of Gumienny chewing gum and ensure the maintenance of feed ingredients at optimum levels; continuous extruder having at least five mixing zones, with at least one zone components Gumienny chewing gum is subjected to fine mixing, as in other areas of the components subjected to distribute the of ruder, regulators in the number of revolutions per minute of the extruder motor, ingredient feeders, ingredient feeder mixers, also with regulators and device temperature control system ingredient bunker tanker, the sensors of these devices in the system, at least, to determine in particular the temperature, the concentration and mass of ingredients, the motor rotation speed of the extruder, the number of revolutions per minute of the screw, and transmitting the information to the regulators associated with the programmable control device, a signal device associated with the computer, providing fault messages of the entire system or individual sensors.

15. The system under item 14, characterized in that the extruder controller receives instructions how to start and stop the extruder motor from the programmable control device.

16. The system under item 14 or 15, characterized in that the extruder controller retrieves the data parameters, at least, such as, the number of revolutions per minute, the temperature of the mixture, torque and power from the respective sensors of the extruder and passes them to the programmable control device.

17. The system under item 14, characterized in that reg the parts feed ingredients from the programmable control device.

18. The system under item 14, characterized in that the regulator ingredient feeder based on the data, at least about the weight of the true time and the number of revolutions per minute from the respective sensors ingredient feeder, calculates the actual speed and adjusts the speed of the ingredient feeder, and also transmits data from the sensors ingredient feeder in a programmable control device.

19. The system under item 14, characterized in that the ingredient feeders of the system is performed by the supply of liquid and dry ingredients Gumienny chewing gum.

20. The system under item 14, characterized in that it includes a storage device associated with the computer, for storing digital information.

21. The system under item 14, characterized in that it includes a temperature sensor for measuring the temperature of the mixture of ingredients Gumienny chewing gum along the length of the extruder.

22. The system under item 14, characterized in that the system ingredient bunker tanker contains sensors indicators of the level of filling of the hoppers and the mass sensors of the ingredients associated with the programmable control device for automatic filling of the concrete bunker when Phi is on device temperature control ingredient feeder include heaters and/or coolers with appropriate sensors, associated with the programmable control device.

24. The method is automatic and continuous production of chewing gum, including stage: input the operating parameters, at least, such as the percentage of the ingredients and/or the speed of their delivery, by means of a computer associated with the programmable control device performs the control process of continuous production of chewing gum and ensure the maintenance of feed ingredients at optimum levels, automatic and continuous feed ingredients in the continuous extruder having at least five mixing zones, with at least one zone components of chewing gum is subjected to fine mixing, as in other areas of the components subjected to distributive mixing, to prevent thermal degradation temperature of the mixture at the outlet does not exceed 170C; control automatic and continuous feed ingredients with speed control feed ingredients in the production process and providing a signal indication of the rate of flow and mixing on the basis of operating parameters, using sensors and regulate what Euston, control properties of the ingredients, using data from sensors that are used to determine in particular the temperature, the concentration and mass of ingredients, the motor rotation speed of the extruder, the number of revolutions per minute of the screw, and transmitting the information to the regulators associated with the programmable control device to ensure maintenance of feed ingredients at optimum level and provide a signal indicator properties.

25. The method according to p. 24, characterized in that it also includes ensuring playback of operating parameters continuously and in real time in the production process on the basis of the reading of the sensor system.

26. The method according to p. 24, characterized in that it comprises a stage of continuous unloading of the mixed ingredients from the extruder and automatic molding the mixed ingredients in the specified form in a device for molding.

27. The method according to p. 26, characterized in that it includes, after the step of automatic molding stage automatic dusting the specified form, the device for dusting.

28. The method according to p. 26, wherein the dusting given shape occurs in the molding process.

29. The method according to p. 26, otlichie specified form.

30. System for automatic and continuous production of chewing gum comprising means for entering operating parameters, at least, such as the percentage of the ingredients and/or the speed of their supply - computer programmable control device performs the control process of continuous production of chewing gum and ensure the maintenance of feed ingredients at optimum levels, continuous extruder having at least five mixing zones, with at least one zone components of chewing gum is subjected to fine mixing, and in other areas of the components subjected to distributive mixing, at the same time to prevent thermal degradation temperature of the mixture at the outlet does not exceed 170With that concept, regulators, containing, at least, temperature control zones of the extruder, controls the number of revolutions per minute of the extruder motor; ingredient feeders, ingredient feeder mixers, also with regulators and device temperature control system ingredient bunker tanker, the sensors of these devices in the system, p motor of the extruder, the number of revolutions per minute of the screw, and transmitting the information to the regulators associated with the programmable control device, means for automatically forming the mixture into a predetermined form, means for automatically incision specified form, and means for automatically wraps the specified form, followed by separation of the sets.

31. System p. 30, characterized in that it includes regulators to control the ingredients and mix in the process flow and mixing on the basis of data from sensors.

32. System p. 30, characterized in that it includes controls for the control mixture in the molding process, incision and wraps.

33. System p. 30, characterized in that it includes a signaling device associated with the computer, providing fault messages of the entire system or individual sensors.

34. The method is automatic and continuous production of chewing gum that includes the input stage operating parameters, at least, such as the percentage of the ingredients and/or the speed of their supply in the computer associated with the programmable control device performs the control process of continuous production of chewing rubber is achi ingredients in a continuous extruder, having at least five mixing zones, with at least one zone components of chewing gum is subjected to fine mixing, and in other areas of the components subjected to distributive mixing, to prevent thermal degradation temperature of the mixture at the outlet does not exceed 170With that control automatic and continuous feed ingredients with speed control feed ingredients in the production process and providing a signal indication of the rate of flow and mixing on the basis of operating parameters via sensors and regulators of the extruder and the sensors and regulators ingredient feeder connected with the programmable control device, and control the properties of the ingredients, using data from sensors that are used to determine in particular the temperature, the concentration and mass of ingredients, the motor rotation speed of the extruder, the number of revolutions per minute of the screw, and transmitting the information to the regulators associated with the programmable control device, to ensure maintenance of feed ingredients at optimum levels and ensure signal poker, incision of a given shape on the sets and automatically wraps the specified form, followed by separation of the sets.

35. The method according to p. 34, characterized in that it includes a step of dusting the specified form, substance for dusting.

36. The method according to p. 34, characterized in that it also includes ensuring playback of operating parameters continuously and in real time in the production process on the basis of the measuring system.

37. The method according to p. 34 or 36, characterized in that it includes a step of comparing the read data from sensors with operating parameters of the system.

38. The method according to p. 37, characterized in that it includes a step of controlling the production of chewing gum on the basis of the comparison results.

 

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Chewing gum // 2197094
The invention relates to confectionery industry, namely the production of chewing gum

FIELD: confectionery industry.

SUBSTANCE: confectionery product contains at least one functional component and comprises enclosure and filler enclosed therein. Filler contains at least one confectionery material possessing properties imparting to filler a tangible effect upon release of filler in user's mouth. Enclosure is formed so as to provide release means upon acting thereupon of saliva in user's mouth, which means releasing filler from enclosure. Solving properties are acting so that enclosure is substantially emptied before it is completely solved in user's mouth.

EFFECT: improved consumer properties of confectionery product.

34 cl, 8 dwg, 7 ex

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