The semifinished product in the form of the piece and the method of its preparation

 

The invention concerns food cake mix in the form of the piece and the way you cook. The semifinished product in the form of a piece with granular surface contains gustatory nucleus and the applied coating containing a binder based and visible components in the form of individual pieces of vegetables, meat or other fillers. To prepare cake mix taste mix engine components, maintained at a temperature of 5-20oWith and molded. Mix the components of the binder framework and put it on the core in the form of a coating. Then on a thread base fixed pieces of vegetables, meat or other fillers. The invention allows to obtain a product attractive appearance and good shortening and protect taste kernel from external influence. 2 S. p. f-crystals, 1 Il.

The invention relates to a semifinished product in the form of the piece and method of its preparation.

In U.S. patent 4060645 (Risler et al.) describes dehydrated granular product, quickly soluble in water, with a solid, porous structure and a smooth surface, which can be obtained by extrusion, in the tank with reduced pressure, and the food material contains, for example, extracts of fruits, vegetables or SEM

In U.S. patent 4946693 (Risler et al.) describes a food product comprising dehydrated mass in the form of, for example, powder or flakes milk, fat, generowania starch, meat or vegetable extracts or protein hydrolysates filled with pieces of partially dehydrated vegetables, meat or pasta, while the filler is Packed separately.

The present invention is to create a semi attractive shape having on its surface visible pieces of vegetables, meat or other filler, and which contains, in addition, for example, the fat and/or polysaccharide and powder flavoring ingredients.

In this regard, the semi-finished product in the form of a piece containing individual pieces according to the invention has the form of a piece with granular surface and contains the core of the flavoring ingredient and a coating containing a binder based and visible components.

A method of producing semi-finished product according to the invention includes the following successive stages: mixing engine components, air-conditioning at a temperature of 5-25oWith, moulding, mixing a binder basics, covering core binding basis, fixing the visible components on a binding basis.

And finally, izopet is a device for mixing the components of the nucleus, device for forming core, a device for mixing a binder fundamentals and device for fixing the visible individual components on a binding basis.

The semifinished product in the form of a piece according to the invention has on the surface really well distinguish individual pieces of vegetables, meat or other fillers in the form of delicious beans.

Method and installation according to the invention allow to obtain such a semi-finished product through a simple process, which includes a limited number of stages.

In the present description, the expression "in the form of a piece" should be understood to mean that the product has the form of small pieces, for example, of square section with a length of several see

The terms "granular surface" should be understood to mean that the surface has irregularities, comparable in size with the size of the visible components.

The expression "visible components" refers to components whose size is sufficiently large and the color is quite a contrast to their combination to distinguish with the naked eye.

In the semi-finished product in the form of a piece according to the present invention, the visible components can be a dehydrated pieces of any food product, which can in this St is or more kinds of vegetables, fruit, herbs, meat, fish and/or shellfish spices, and/or whole or crushed seeds, for example.

Taste the core may contain, for example, up to 30-50 parts salt, 10-20 parts of glutamate, 10-20 parts of fat and several parts of neutral mass and additives, such as flavoring substances or flavors.

Connecting the base may consist of a mixture of different fats, combined or otherwise associated with other components used to increase the viscosity of the basics, such as starches, maltodextrins, gums or alginates.

As an example, a connecting base, containing 25% of corn starch, 20% sunflower oil and 55% hydrogenated palm fat with a melting point 43-47oC.

However, you can also use as a binder basics of a mixture consisting of an aqueous solution, for example starches, maltodextrins, gums or alginates.

Preferably the components of the binder framework chosen so that they had a high viscosity, so that you can fix on the basis of visible individual components of the product, and this stickiness should disappear when cooled when swazey the C solution of starch, the maltodextrins, gums or alginates.

In line with this, a suitable mixture of different fats preferably is a liquid at operating temperatures in the range of about 50-60oWith, and, for example, at room temperature - solid.

It is also possible that the coating contained fat, in particular, in order to have a positive impact on the ability of the finished product to storage.

The method of preparation of a semifinished product according to the invention can be carried out in the two-stage process, as in the example illustrated in the drawing.

In the first stage, which prepare gustatory nucleus (15) can be, for example, or to carry out the mixing of components (powder and crystalline materials (1), grease (2)), such as used for solid bouillon tablets, using for this purpose, for example, mixer type Ledige(3), to endure/to bring the temperature up to 5-25oWith and compress tablets using, for example, devices like the Feta or Bonus (Fette. Bonals) (5), or to carry out the mixing of components (fat (2), powdered and crystalline materials (1)), such as used for making soft) (4), moreover, this mixture can be stored at room temperature, to carry out molding methods, extrusion (7), or lamination (6), or cut (8) and cooling (9).

In the second stage of the process of preparing the connecting base and the floor, thus connecting the core can be obtained, for example, or when the dispersion of starches, maltodextrins, gums or alginates (11) in water (12) or converted to fat (13) using propeller mixer (14).

At the core of (15) can then be coated, for example, by the method of total immersion (16) in the binder or in the process of irrigation, combined with partial immersion, the temperature of the base, consisting of fat, is maintained at a value above the melting temperature. It is possible to carry out recording (20) separate the visible components (17) on the pieces, covered with a connecting base, and move on mesh tape (18), for example, by dispersion in the upper part using a vibrating conveyor (19).

Depending on what is included in the binder composition basics: fat or starches or other colloids, the pieces can then be cooled (21) by passing, for example, via the tunnel device with a circulation of cooled air, the company which may be applied an additional coating, in particular, using the enrobing machine with a falling stream (22), which uses the liquefied fat (23) may contain, for example, dyes.

After cooling (24) pieces of culinary products can be packaged, for example, in the packaging type for fluid products (25).

Claims

1. The semifinished product in the form of the piece, characterized in that it contains taste the core and the coating, forming a granular surface, and the said coating contains a binder based and visible components in the form of individual pieces of vegetables, meat or other fillings.

2. The method of preparation of a semifinished product in the form of the piece under item 1, providing for the successive stages of mixing the components of the nucleus, keeping at a temperature of 5-20oWith, moulding, mixing a binder basics, covering core binding basis, fixing the visible components in the form of pieces of vegetables, meat or other fillings on a binding basis.

 

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