Stamp cushion and method of its manufacture
(57) Abstract:The invention relates to office equipment, and more specifically to utilities in the manufacture of printed works, and can be used for applying the paint to the stamp when labeling different kinds of products. Stamp pillow contains connected impervious to paint a two-layer substrate carrier of ink, in which the upper layer of low-porosity, and lower highly porous, with a highly porous bottom layer of the medium of paint made of woven or non-woven thermoplastic material, and the ends fused to the full height. A method of manufacturing a stamp bags includes a serial combination of media paints a highly porous lower layer impervious to paint the substrate, filling the media paint overlay from low-porosity of the upper layer of the protective insulating film and the subsequent cutting block media paint of required size and shape of the laser beam. Stamp pillow can significantly reduce paint consumption and to improve the print quality. 2 S. p. f-crystals, 2 Il. The invention relates to office equipment, and more specifically to the auxiliary materials used in marking, and can be used in the, tereasa body placed in it a strip of porous material, spanned by lining protective cloth and a holder for the blade teeth for fastening and tensioning of the fabric (EN 2105674 C1, class B 41 K 1/54, 27.02.98).The disadvantage of this device is a high probability of filling ink cavity between the sheet and the strip of porous material, which will lead to the distortion of the impression and great paint consumption.Closest to the claimed technical solution in its essence and the achieved technical result is a stamp cushion containing cuvette placed in her unit two-layer media paints in which the upper low-porosity layer and the bottom layer is highly porous (US 5136968 A, class B 41 K 1/54, 11.09.92).The disadvantages of this technical solution, selected as a prototype, is the leakage of paint on internal walls of the cell on the top low-porosity layer media and as a consequence decrease the quality of the prints, as well as the longevity of stamp pillows and high paint consumption.The aim of the invention is the provision of a uniform dosed transfer of ink on the surface of the stamp, the ehniki including searching by the patent and scientific and technical information sources and identify sources that contain information about the equivalents of the claimed invention, has allowed to establish that the applicant is not detected similar, characterized by signs, identical to all the essential features of the claimed invention, and the definition from the list of identified unique prototype, as the most similar set of features analogue, has identified a set of essential towards perceived by the applicant to the technical result of the distinctive features of the claimed object set forth in the claims.Therefore, the claimed invention meets the requirement of "novelty" by applicable law.To check the compliance of the claimed invention to the requirement of inventive step, the applicant conducted an additional search of the known technical solutions in order to identify characteristics that match the distinctive features of the prototype of the claimed invention, the results of which show that the claimed invention is not obvious from the prior art, a particular applicant identified the impact of the envisaged), the The essence of the claimed technical solution is that stamp pillow block contains a two-layer medium of paint, in which the upper layer of low-porosity, and lower highly porous, with block media paint further comprises impervious to paint a substrate, and a highly porous bottom layer of the medium of paint made of woven or non-woven thermoplastic material, and the ends of it melted at full height.A method of manufacturing a stamp pillows by cutting out a block of media paint and fill it with paint, namely, that to cut block the media paints a highly porous lower layer impervious to connect with ink pad, then fill it with paint, covered by low-porosity of the upper layer of the protective insulating film and then cut out with a laser beam unit necessary forms and sizes.As the media paints using dual layer, composite material, in which the upper layer is a low-porosity, usually 20-45% with a pore size of from 10 to 80 μm, and the lower layer of highly porous, usually 40-85% or more with pore sizes on the order higher than that of the upper layer. It should be noted that these parameters and their autoseastate crucial for the media paints and show the difference in the functional purpose of each layer of the medium of paint: a highly porous bottom layer is a container for paints, low-porosity top layer is semi-permeable barrier which restricts the free flow of paint from the lower high-porous layer.The upper layer of the medium of paint can be made of woven or nonwoven material, a thermoplastic or thermosetting. For example, the material of the upper layer can be silk, cotton, polyester or similar fabric, non-woven material based on polypropylene fibers, thin felt, etc.The bottom layer of the medium of paint is made from thermoplastic woven IDN non-woven material based on, for example, polyurethane, polyethylene, polyester (polyethylene terephthalate), etc., thermoplastics, as a pure polymers and copolymers and mixtures of polymers, such as, for example, a copolymer of ethylene with propylene, foamed polyurethane, polybutadiene, natural rubber, etc.It is obvious also, that the pores in the above-mentioned layers of the medium of paint may not be the same size even in the same layer, and the dispersion of the quantity values then can reach the order of 10. It is also obvious, is raised by the difference of the functions of each layer.As the substrate material used mainly polymer film from thermoplastic polymers, such as polyethylene, polypropylene, polyester, etc. capable of reliably and without complicating the process be combined with the lower layer of the medium of paint. However, possible embodiments of the claimed ink pads, in which the substrate material is used, for example, cardboard, paper, or plywood veneer impregnated with substances that prevent the penetration of dye.As the material covering the protective insulating film used in the manufacture of the inventive ink pads, use a polymeric film, for example, polyethylene terephthalate, polyethylene, polypropylene, various copolymers. The film may be of thermoplastic or thermosetting materials, transparent or opaque. In the latter case it is convenient to perform the markup for the subsequent cutting of the medium of paint into separate blocks of the necessary sizes and shapes.Dual layer media paints get a connection, or a combination of canvases low-porosity and high porosity of the material by gluing, welding or any other known primatel paint, in which the upper layer of low-porosity, and lower high-porous, connect the latter to the substrate by bonding, welding or other known technique, then fill the media on the substrate corresponding paint, covered with a protective insulating film and then thus obtained the workpiece is cut by a laser beam on the stamp pillows desired size and shape. At the same time as the laser light source use a known, commercially available lasers, for example, TROTEC-25ER. It should be noted that cutting the workpiece, filled with paint, not a problem, because the paint under the influence of laser radiation evaporates. In turn, highly porous bottom layer of the medium of paint (and in the case of the upper low-porosity layer from a thermoplastic material and an upper layer) is fused to the full height on the section line laser beam, thus forming a "cell - substrate and melted the ends of the media paints are impervious to paint.The floor of the upper low-porosity layer in the form of a film is an insulator which, firstly, prevents stamp pillow from drying out during storage, and secondly, protects from dirt when Manito insulating film is removed and declare stamp pillow ready.Declare stamp cushion and method of its manufacture are illustrated by drawings and diagrams.In Fig. 1 shows the device of the inventive stamp pillows.In Fig. 2 shows a diagram of the manufacture of the inventive pillow.The inventive cushion (Fig. 1) contains two layered media paints 1 in which the upper low-porosity layer 2 and bottom layer 3 of high porosity, coupled with the substrate 4. The ends 5 highly porous lower layer fused to the entire height of the substrate 4.Works declare stamp cushion as follows.When pressing the stamp on the pillow from the side of the low-porosity of the upper layer 2 paint (Fig. not shown) contained in the carrier 1 comes from a highly porous layer 3 in the low-porosity layer 2 and plod through it on its outer surface. This surface is ink and accordingly the reddish paint goes on the stamp and marked on the surface.An example of manufacturing the inventive stamp pillows.The materials used and the process parameters.Dual layer media paints:
The material of the upper layer - artificial suede Suede, J. YCompany (Korea),
< the thickness of 4 mm,
Material - FOAM /CUSHION, the company Davies(England),
thickness 1,0 mmGlue "Moment 1", THE 2385-011-04831040-95.Paint - TRODAT 7011 (Austria).The protective insulating film:
Material - polyethylene terephthalate,
the thickness of 0.1 mmUsed TROTEC laser-25ER, cutting length 0.5 s/seeStamp pillow is made as follows.On the substrate 4 (Fig. 2) put a layer of glue 6 and impose on it a highly porous layer 3 dual-layer media paints 1. Then under pressure to fill the media paints 1 corresponding paint, cover it with a film 7, and thus obtained sandwich" mark and cut by a laser beam on the stamp cushion set sizes and forms.Marking and laser cutting of the workpiece on the stamp pads (or cut one stamp pillows from the workpiece) is as follows.Programming graphical layout of cutting the sheet into separate blocks, then the program is loaded into the memory of a laser engraver, place the sheet that is designed to cut into the working area of the engraver, run it and for a given program cut sheet at for the th manufacturing, declare stamp cushion allows to increase service life, reduces the paint consumption, and method of its manufacture provides better performance in comparison with the known. 1. Stamp cushion containing block double-layer media of paint, in which the upper layer of low-porosity, and lower high-porous, characterized in that the power of the media paint further comprises impervious to paint a substrate, while a highly porous bottom layer of the medium of paint made of woven or non-woven thermoplastic material, and the ends of it melted at full height.2. A method of manufacturing a stamp pillows by cutting out a block of media paint and fill it with paint, characterized in that prior to the cut block media paints a highly porous lower layer impervious to connect with ink pad, then fill it with paint, covered by low-porosity of the upper layer of the protective insulating film and then cut out with a laser beam unit necessary forms and sizes.
FIELD: polymer materials.
SUBSTANCE: invention relates to a method for manufacturing equal-thickness elastic microporous polyvinylchloride material constituted by metering and storage layers attached to attached to each other by a system of through holes. Metering layer composition is prepared from, wt %: polyvinylchloride 25-40, dibutyl or butylbenzyl phthalate 15-25, T-92 oxal as flotation reagent 15-25, and triethylene glycol 20-35. Measured quantity of composition is uniformly distributed at a rate 0.07-0.16 ml/cm2 in lower portion of metallic or glass mold restricted from three sides by flat barriers with suitable height, thermally treated in strictly horizontal position at 80-110°C to transform liquid state into solid state, and cooled to temperature not higher than 35°C, after which mold is closed with flat upper portion, the twp portions are clamped, mold is installed in upright position, and composition contained in storage layer is poured in slot-like space at following proportions of components, wt %: polyvinylchloride 12-20, dibutyl or butylbenzyl phthalate 16-26, oxal T-92 11-13, triethylene glycol 12-17, and sucrose 30-45. Thereafter, contents are thermally treated in vertical and inclined positions at 150-180°C for 15-50 min until composition is completely gelled. When cooled to ambient temperature, sheet is removed, washed out in water from sucrose and triethylene glycol, and dried. Thus prepared material is characterized by thickness of metering layer about 0.7 to 1.6 μm, pore size if metering layer not larger than 1 μm, the same in storage layer 20 to 800 μm, and total porosity 40-55%. The sheet is cut into green products for ink-pads with required shape and dimensions and glued to a bottom of small box to be latter soaked with required amount of suitable ink.
EFFECT: enabled manufacturing high-quality ink-pad (especially exchangeable ones for automated equipment), which are able of metering ink, which allows printing of several thousands of clear nonspreading prints.
4 dwg, 1 tbl, 4 ex
SUBSTANCE: stamp (1) contains casing (2) accommodating a movable stamping unit coupled with actuator (8) incorporating stamp letters and furnished with compartment (3) with a hole to receive container (4) with dying pad. The said compartment lower side facing the stamping unit has a hole to dye stamping letters in their top turned over position via contact with the dying pad. The compartment accommodates a spring-loaded retainer to ensure a proper contact with the container with dying pad. The said container is furnished with a groove receiving the said spring-loaded retainer, the said groove being directed along the container motion and limited by the end face wall on both sides.
EFFECT: ease of the container coming in the compartment and its proper arrangement therein.
17 cl, 8 dwg
FIELD: graphic art.
SUBSTANCE: receiving device for carriage of ink pad, particularly for countermark with rotary holder of pressure plate, in which it is located channel, basically, rectangular cross-section, and in it was held carriage of ink pad with the ability if necessary extended from the channel, and also holding arrangement, which hold carriage as positioned relative to guide channel in it operating position. It is provided additional holding arrangement, by means of which carriage with ink pad can be held as positioned in remote from run position are changed or attendance or can be restricted in its motion of extending from the channel, herewith additional holding arrangement can be deactivated or its resistance can be, if necessary, is overcame ensured by application of increased force of displacement to carriage.
EFFECT: invention provides changing of ink pad without apprehension of endorsig ink hitting on surround objects.
37 cl, 16 dwg