Device for manufacturing flat two-layer products and the mechanism used connection

 

(57) Abstract:

The invention relates to the production of laminated products, such as car license plates. Device for manufacturing flat two-layer product contains technologically connected with the mechanism for mounting and unwinding of the roll of substrate material and the correct machine. Last aligns the incoming tape. The device contains a technologically connected with the clamping mechanism and the unwinding roll of facing material for deposition on a substrate adhesive surface, the mechanism of connecting the substrate material with a facing material, the mechanism of pressing and stamping formed of a two-layer cake mix, stacker samples of the finished product and the remote control with a computer host connected to the clock inputs of mechanisms. The device has connected to the remote control system for the linear dimensions of the sensors of the linear dimensions established in the mechanism of pressing and stamping, and an Executive organ, installed in a composite mechanisms with possible impact on them in case of a deviation of the linear dimensions from the set and bring them in line with the set. Somaterial with electrical sensors to monitor facing material: physical condition, graphics on it, the temperature. Remote control associated with sensors made with the possibility of fixing the current linear dimension of cladding material on the test points and ensure a certain degree of tension by acting on the actuators of the respective shafts. The invention improves the accuracy of adherence to the established process units during the production process, including when the connection layers. 2 S. p. f-crystals, 2 Il.

The invention relates to the production of laminated products, for example for the production of car license plates.

A device for manufacturing flat two-layer products containing installed in the technological chain of the mechanisms of attachment and unwinding rolls of substrate material and a plastic film, the connection mechanism of substrate material with a plastic film, a mechanism for pressing and stamping formed of a two-layer cake mix, and a control unit, which communicates with composite mechanisms (EN 94006775 A1, 60 R 13/10, 27.12.1995). A known mechanism for the connection of the substrate material with a plastic film, which includes tension and contact shafts (see ibid.).

Certain characteristics and as a consequence, the poor quality of the finished product, due to the lack of proper machines and any controls and testing variances of the production process, including the mechanism for the connection.

A device for manufacturing flat two-layer products containing technologically connected with the mechanism for mounting and unwinding of the roll of substrate material and the correct machine performing the alignment of the incoming tape, technologically connected with the clamping mechanism and the unwinding of the roll of artificial cladding material designed for application to a substrate adhesive surface, and mechanism connecting the substrate material with artificial facing material, technologically connected with the mechanism of pressing and stamping formed of a two-layer cake mix and stacker samples of finished products, as well as remote control computer node connected to the clock inputs of composite mechanisms (DE 4126530 A1, 41 M 5/26, 11.02.1993). A known mechanism for the connection of the substrate material with artificial cladding material containing situated on the base body, in which is placed directly connected to drive the orcs of the protective layer mentioned tape, protecting its lower adhesive surface from damage and pollution, tension and contact shafts installed with the possibility of broaching between the substrate material and bonding thereto artificial cladding material, individual drives shafts associated with the remote control (see ibid.). These solutions are most similar to the proposed.

The disadvantage of these devices in General, and included in it the connection mechanism is also defined low parameters of the products due to the lack of automatic control and control of the complete production process and, in particular, the join operation of the composite layers.

The technical result of the invention is to improve the accuracy of adherence to the established process units during the production process, including when connecting layers.

The technical result is achieved in that in a device for manufacturing flat two-layer products containing technologically connected with the mechanism for mounting and unwinding of the roll of substrate material and the correct machine performing the alignment of the incoming tape, technologically connected with the mechanism established is asasa surface, and the connection mechanism of substrate material with artificial facing material, technologically connected with the mechanism of pressing and stamping formed of a two-layer cake mix and stacker samples of finished products, as well as remote control computer node connected to the clock inputs of composite mechanisms - entered United with remote control system for the linear dimensions of the sensors of the linear dimensions established in the mechanism of pressing and stamping, the system controlling the position of the tape loop from the floor with upper and lower provisions loop tapes, one of which is installed between the right machine and the connection mechanism, and the other between the connection mechanism and a mechanism for pressing and stamping, and an Executive organ, installed in a composite mechanisms with possible impact on them in case of deviations of the linear dimensions and position of the tape from the set and bring them in line with the set.

The technical result is also achieved by the fact that in the mechanism of connecting the substrate material with artificial cladding material containing situated on the base body, in which razmeshivali, designed for winding the protective layer mentioned tape that protects the lower adhesive surface from damage and pollution, tension and contact shafts installed with the possibility of broaching between the substrate material and bonding thereto artificial cladding material, individual drives shafts associated with the remote control, is introduced electric sensors designed to monitor the behavior of artificial cladding material because of its physical condition, a graphic image on it and the temperature in the room, when this is associated with the sensor control unit is configured to commit the current line size artificial cladding material on the test points and ensure a certain degree of tension by acting on the actuators of the respective shafts.

In Fig. 1 presents a functional diagram of the proposed device for the manufacture of flat two-layer products, and Fig. 2 shows a General view of the incoming of the mechanism of the connection.

In sequential processing chain (Fig. 1) have a mechanism (rulonoderzhatel) 1 for mounting and unwinding of the roll of tape is icial 4 position of the tape loop with the corresponding outdoor sensor tape positions, mechanism 5 mounting and unwinding (collet 5) of the tape roll 6 artificial cladding material intended for application to the substrate 2 adhesive surface, the connection mechanism 7 of the substrate 2 with the artificial facing material, the second limiter 8 position of the tape loop with the corresponding outdoor sensor provisions of the tape, the mechanism 9 pressing and stamping formed of two semi-finished product with the corresponding sensors of the linear dimensions and the stacker 10 samples of the finished product. The device also has a remote control 11 control computer node connected to the clock inputs of compound mechanisms.

Part of the mechanism 7 connections (Fig. 2) is located on the base 12 of the housing 13, hosts connected to the driving body of the collet 5 tape 6 artificial cladding material, the receiving shaft 14 that is designed for winding the protective layer 15 of the tape 6, protecting the lower adhesive surface from damage and contamination, stretch 16 and pin 17 shafts installed with the possibility of broaching between the substrate material 2 and the bonding thereto of artificial cladding material, and indiv is also not shown in Fig. 2 electric sensors designed to monitor the behavior of artificial cladding material because of its physical condition, a graphic image on it and the temperature in the room. When this is associated with the sensors 11 remote control, also not shown in Fig. 2, is made with the possibility of fixing the current linear piece of ribbon 6 artificial cladding material on the test points and ensure a certain degree of tension by acting on the actuators of the respective shafts.

Positions 18, 19 in Fig. 2 marked guides rollers.

The proposed device for the manufacture of flat two-layer products is as follows.

The operator AU with lifting means for rulonoderzhatel 1 (Fig. 1) sets the roll of material (substrate) which is fixed a Cam.

The free end of the tape is loaded into the correct machine 3, where using the adjustable rollers is its alignment. Australiana tape enters the mechanism 7 for the connection.

By the mutual contact of the substrate 2 and the tape 6 artificial cladding material is their connection.

The finished product on rails comes in the area of automatic stacker 10, which prepares the product for packaging.

Control of the whole device is made from the Central panel 11 control, equipped with a computer with a display.

To synchronize all nodes are equipped with two outdoor limiter 4 and 8, whose task is to control the upper and lower position of the tape loop. In the case of reducing the size of the appropriate signal is received at the remote control 11 control and back - Executive hosts to bring it to normal.

The connection mechanism works as follows.

Main material (substrate 2) is moved by means of rollers 18 and 19 in the horizontal direction. The collet 5 is mounted a roll of artificial material in the form of a tape 6. The free end passes through the system stretch and support mechanism levers 7 and in the work area of the shafts 16 and 17 is its connection with the substrate 2. The shaft 16 with a certain pressure compacts the material to the substrate 2. Material predohranyaya the ikat products using the left rollers 18 and 19 is withdrawn from the contact zone for further processing.

Each shaft is fitted with an individual actuator and sensors, which are interconnected through a computer with an automatic device.

All main components are mounted in the housing 13, and the control units in the base 12.

1. Device for manufacturing flat two-layer products containing technologically connected with the mechanism for mounting and unwinding of the roll of substrate material and the correct machine performing the alignment of the incoming tape, technologically related mechanisms of attachment and unwinding of the roll of artificial cladding material designed for application to a substrate adhesive surface, and mechanism connecting the substrate material with artificial facing material, technologically connected with the mechanism of pressing and stamping formed of a two-layer cake mix and stacker samples of finished products, as well as remote control computer node connected to the clock inputs of composite mechanisms, characterized in that that he entered the United with remote control system for the linear dimensions of the sensors of the linear dimensions established in the mechanism of pressing and stamping, and an Executive who's dimensions from the set and bring them in line with the set.

2. The mechanism of connecting the substrate material with artificial cladding material containing situated on the base body, in which is placed directly connected to the driving body of the collet ribbon artificial cladding material, the receiving shaft, designed for winding the protective layer mentioned tape that protects the lower adhesive surface from damage and pollution, tension and contact shafts installed with the possibility of broaching between the substrate material and bonding thereto artificial cladding material, individual drives shafts associated with the remote control, characterized in that it introduced electric sensors, designed to monitor the behavior of artificial cladding material because of its physical condition, a graphic image on it and the temperature in the room, while associated with the sensors, the control panel is made with the possibility of fixing the current line size artificial cladding material on the test points and ensure a certain degree of tension by acting on the actuators of the respective shafts.

 

Same patents:

The invention relates to the field of composition materials of the porous fibrous layer, used in the production of fibrocavitory products, to reduce external and internal sources of noise and vibration

The invention relates to the automotive industry, in particular, to the design of the front part of the vehicle
The invention relates to materials used in the automotive industry for the upholstery of the seats and upholstery inserts doors

The invention relates to the field of transport engineering, in particular to seals door car

The invention relates to transport machinery, namely samovirazheniem panels (SVDP), which are mounted on the elements of the body, separating the cabin (the cabin) and engine compartment of vehicles

The invention relates to samovyravnivayuschey elements cabs and bodies of vehicles

The invention relates to methods and means for protection of securities, works of art and other curiosities from tampering and can be used to identify and control their movement

Seals for vehicle // 2144866
The invention relates to the field of automotive industry, in particular to a seal intended to be installed on the flange of the window opening doors, as well as on the periphery of the holes in the back

The invention relates to a transport machine-building, namely the body of passive safety equipment

The invention relates to retroreflective coating of vehicles, in particular, to a reflective device for a vehicle, obtained using high-frequency welding

The invention relates to a method of marking objects, designed to identify securities, documents, money, works of art and objects of industrial production

The invention relates to the field of the problems associated with the identification of securities, documents, money, works of art and objects of industrial production
Insulation product // 2154577
The invention relates to polymeric compositions based on linear low density polyethylene (L-LDPE) having improved processability and improved mechanical properties in comparison with L-LDPE conventional type

The invention relates to the technology of drawing polytetrafluorethylene films and can be used in the production of liquid filters, air filters for cleaning the internal atmosphere in the clean room in the semiconductor industry and to create favorable conditions for precision electronic devices in medicine, biochemistry, etc

The invention relates to the technology of drawing polytetrafluorethylene films and can be used in the production of liquid filters, air filters for cleaning the internal atmosphere in the clean room in the semiconductor industry and to create favorable conditions for precision electronic devices in medicine, biochemistry, etc

The invention relates to a process for the manufacture of tubular products by winding with an external thread and can be used in various branches of national economy

Winding machine // 2064417

The invention relates to a technology for extruded products made of polystyrene, in particular sheets and films, which can be used for packaging food products, insulating, electrical or electronic items, wrapping materials in the form of capacitors, cables, transformers and other industrial films
Up!