The device of besenova for svetodinamichesky axional materials processing
(57) Abstract:The invention relates to a device for the processing of metals by pressure, in particular to a device for cold plastic deformation, and can be used in the manufacture of precision parts aircraft operating in extreme conditions, ophthalmic needles, drinking water filters and holders for cutting and polishing precious stones, sensors of mechanical quantities of aircraft, means the local communication station system Space-to-Earth". The objective of the invention is to enhance the technological capabilities of the device from the point of view of a range of processed materials and improving the regulation of the mode of its operation. Device for svetodinamichesky axional materials processing contains the punch, matrix, planetary deforming fluctuation module, the pusher. Planetary deforming fluctuation module has gramatica made in the form of an ellipsoid of rotation with cavities and material pre-treated according to the method fertilityscore deformation, gyromagnetic installed at a distance of 1/3 of the height of the mentioned module from the side of the pusher. 2 Iolani plastic materials processing and can be used to get details from a phenomenological (missing in the nature of physical characteristics, namely:
- basic parts of a new generation of analyzers blood HIV;
housings tanks for long term storage preservatives blood plasma;
- basic element of inplantation implants motor mechanisms of the human body;
pin indenter type definition abnormal growths of tissue cells of the breast;
- catalytic modules accelerate the ripening of amino acids during fermentation of protein biomass;
- relaxation holders in the processing of precious stones;
- new generation of pressure sensors and flow meters for oil, gas and water pipelines;
- instrumentation aircraft;
gravity filters for drinking water;
tool finishing leather "suede", "nwboc";
- tool for forming the decorative textures in the manufacture of furniture;
- the percussion elements in machines of resurfacing roads;
- a new generation of sensors of mechanical quantities, linear and torque to the spacecraft;
- new generation of the basic elements of satellite systems and communication with Autonomous objects is the R arrays of metal with different ferromagnetic properties, contains the punch, matrix, planetary deforming fluctuation module, the pusher [EN 2069115 20.11.96].The drawbacks are the following:
- the impossibility of implementation of the mechanisms of development of plastic deformation during cold low-energy plastic deformation;
the inability to process metal workpiece transfer her into a state of dynamic instability and regulated out of this state;
- the impossibility of the formation during cold plastic deformation phenomenological (missing in the nature of the complex physical characteristics of the material;
- the inability in the process of plastic deformation mechanisms of plastic deformation to penetrate to the micro-level and to generate structural information field in the material, long-keeping information entered in the material during its deformation;
the inability of active influence on the structure of the metal billet in the process of its formation.This technical solution adopted for the prototype.The problem solved by the invention is to enhance the technical capabilities of the device from the point of view gamania adopted for the prototype.The problem solved by the invention is to enhance the technical capabilities of the device from the point of view of creating deep levels of penetration of plastic deformation on the atomic level (micro-level).The current task is achieved by the fact that the planetary deforming fluctuation module has gramatica made in the form of an ellipsoid of rotation with cavities and material pre-treated according to the method fertilityscore deformation, gyromatic installed at a distance of 1/3 of the height of the above-mentioned module, on the part of the follower.The device of Besenova for svetodinamichesky axional processing of materials represented by graphic material, where:
in Fig. 1 - shows the device in the initial position;
in Fig. 2 - the same in the state of spontaneous fluctuations of the module.The device includes a punch test 1, matrix 2, the planetary deforming fluctuation module 3, gyromatic 4, the pusher 5.The device works in the following way:
The workpiece 6 is placed on the module 3 and fixed in the cavity of the matrix 2 between the punch 1 and module 3 gramatica 4. Then, the punch 1 is moved down and produce reglamentirovannyj punch 1, the workpiece 6 and the module 3 with genomatica 4. Then punch 1 the continuous effort of running, producing deformation of the workpiece 6.Upon accumulation module 3 of unproductive losses punch 1 module 3 enters the state of deformation of the resonance, trying to change in space the axis of its rotation, however, gyromatic 4 under the influence produced by the rotation of girometta retention of a couple of forces "P1- P2retains its original axis of rotation, which provides 3 regulated the treatment area on the surface of the workpiece 6, creating conditions for bringing Aksyonova field as a result of the superposition of two differently oriented gravitational fields: module 3 and genomatica 4.Placement of genomatica 4 at a height equal to 1/3 the height of the module 3, on the part of the follower provides an implementation of the effect of torsion generator form type "Pyramid of Cheops", which, in turn, leads to new ways of physico-chemical properties of the processed materials, without changing the form of their crystal lattices.Thus, the processed material is deposited regulated information axione the s with Autonomous differential artificial intelligence. Device for svetodinamichesky axional processing materials containing punch, matrix, planetary deforming fluctuation module, the plunger, characterized in that the planetary deforming fluctuation module has gramatica made in the form of an ellipsoid of rotation with the cavities of the material, pre-treated according to the method fertilityscore deformation, gyromatic installed at a distance of 1/3 of the height of the mentioned module from the side of the pusher.
a new generation of sensors for measuring physical parameters in chemically active environments, ultra-small and ultra-high pressures and at high and cryogenic temperatures;
a new generation of the defining parts of video and audio equipment (switches - magnetically operated contacts) that allows you to create on the basis of one element mutually exclusive physical features: high elasticity and corrosion stochasti - high magnetic induction INs- stable maximum magnetic permeabilitymax
FIELD: plastic working of metals, possibly manufacture of parts such as flanged tubes.
SUBSTANCE: method comprises steps of end expanding of hot part at deformation temperature less than that of forging and simultaneously expanding diameter of under-flange portion of tube blank and shaping flange in rotating annular die by means of inclined punch fed along axis of tube blank. Process of end rolling out is realized for producing parts having flange thickness less than that of wall of tube blank and under-flange portion of tube blank in the form of truncated cone or cylinder with diameter exceeding by 1.2 - 1.05 diameter of tube blank. Punch is fed by inclination angle 4 - 6° relative to axis of tube blank.
EFFECT: improved quality of parts.
SUBSTANCE: method of press forming with rolling includes placement of stock in matrix set on die plate and rolling of stock with rolling press connected to drive which transfers oscillatory movement to rolling press when it is pressed to stock with force. The rolling press is equipped with a gear sector, and the die plate is equipped with a gear rack. When the stock is rolled with the rolling press, gears of the gear sector are in constant mesh with gears of the gear rack to facilitate rolling conditions. The device for die forming with rolling contains the rolling press and the matrix, installed on the die plate for stock placement thereon. The drive of the device connected to the rolling press facilitates pressing of the rolling press to the stock with force, the drive also transfers oscillating movement to the rolling press for rolling the stock with a working surface of the rolling press. The rolling press is equipped with the gear sector, and the die plate is equipped with a gear rack corresponding to the gear sector. The gears of the gear sector are designed to mesh with the gears of the gear rack.
EFFECT: there is facilitated reduction of maximum force of die forming and of speed of rolling.
10 cl, 9 dwg
SUBSTANCE: device includes first selvage motion roller for formation of biflex elements on both straight edges of metal strip, cutting rollers, implemented with ability of cutting of extracted from first selvage motion rollers metallic strip lengthway for two strips along the straight or wave-like lines. Additionally mentioned rollers are able to alternation of angle of horizontal rotation. It is also plate-flanging facility for connection of single curved element with biflex element with curling of cut metal strip in the form of spiral. On both straight edges of metallic strip there are formed biflex elements. Metallic strip is cut lengthwise for two strips by wave-like or straight lines by means of cutting rollers. It is formed single curved element on wave-like edge and it is connected to biflex element with curling of cut metal strip. It is also possible continuous cutting of metal strip by straight and wave-like lines lengthwise. For cutting of strip by straight line cutting rollers are located parallel to metal strip on the section of metal strip input and on the section of metal strip end. Cut metal strip is curled with integration of linear connecting boxes with both ends of curvilinear box. Additionally for cutting of strip by straight and wave-like lines there are alternated angles of horizontal rotation.
EFFECT: there are extended manufacturing capabilities, there are increase accuracy and reliability of connection.
7 cl, 17 dwg
FIELD: process engineering.
SUBSTANCE: inventions relate to metal forming and can be used in forging with burnishing. Billet is arranged between two rolls, each having shaped working surface corresponding to that of finished part. Billet is burnished by rolls swinging in opposite directions with the help of drive. Note here that rolls are pressed to billet with burnishing force. Burnishing is performed in turns in lateral directions relative to billet lengthwise axis. Proposed device comprises frame, top and bottom rolls having toothed sectors, two drive hydraulic cylinders and two rotary hydraulic cylinders. Drive hydraulic cylinders have hinged levers that make four-link mechanism to lift and down top roll and impart burnishing force to it. Rotary hydraulic cylinder rods are articulated with rocker to transfer angular momentum and burnishing force to bottom roll. Wedge mechanism is arranged to lift and down bottom roll and to transfer burnishing force to it. Top roll is turned because its toothed sector engages with bottom roll toothed sector, bottom roll displacing toothed rack with billet.
EFFECT: higher quality of forged parts.
10 cl, 12 dwg
SUBSTANCE: locking system of the machine is provided between the guide of the sleeve and the locking ring of the assembly of punch of the hole-punching machine with CNC. In case of necessity to adjust the length of the extension of the punch to the depth of cut, the locking ring and the guide sleeve are locked by the locking mechanism, as a result the whole mechanism turns into the mode of adjustment, and pressing the upper locking ring by hand is not necessary. When adjustment of the length of the punch to the depth of cut is complete, it is necessary to press the hook pin to unlock the locking mechanism, and the locking ring returns to its initial position.
EFFECT: simplification of adjustment process.
2 cl, 7 dwg
FIELD: metal processing.
SUBSTANCE: invention relates to metal forming, specifically to devices for shaping surfaces of double curvature by casting, model or die tooling. At installation of rods in preset positions they are displaced in at least two directions, using least one rod guiding device connected with system of coordinate movements and dispensing mechanism corresponding to said guide device.
EFFECT: broader technological capabilities.
2 cl, 6 dwg
FIELD: metallurgy; technological processes.
SUBSTANCE: present invention relates to a scope of metal forming, particularly, to method for manufacturing watertight, corrugated metal pipes. Longitudinal corrugations are formed on a strip of metal sheet by successive passages between counterposed corrugating barrels having alternated, circumferential ridges on their outer surfaces The opposite, longitudinal lips of the strip are bent in opposite directions. Then the strip of metal sheet is coiled into a helical shape, whereby the opposite, longitudinal lips overlap laterally. Before the opposite, longitudinal lips are crimped together between counterposed crimping rollers, a rubber gasket is fitted to one of the opposite longitudinal lips. Gasket has a bent profile capable of embracing the longitudinal lip at least partially. Whereby the material of the gasket, by effect of the crimping pressure, is reduced in thickness and deformed plastically at least in certain areas of the longitudinal lips which are biased against each other by the crimping action.
EFFECT: use of a rubber gasket with bent profile results in increased watertightness of the pipe.
10 cl, 11 dwg
FIELD: metal processing.
SUBSTANCE: invention relates to metal forming and may be used for production of helical curvilinear air duct. Device includes first supply shafts for metal sheet pulling through, copying mechanism, made with possibility of pulled metal sheet cutting from first supply shafts in longitudinal direction into three strips along straight line or wavy line by preset path, wherein two side strips, having by one straight edge are rolled into rolls for subsequent processing, second supply shafts for pulling through of third, central, strip into edge forming device with formation of connecting locks on side edges with subsequent twisting of strip into spiral shape. Devices are equipped with seaming rollers for locking connections compacting, which have possibility to move across metal strip travel and cutoff device for separation of produced air duct from metal strip. Device versions allow to produce curvilinear air duct from precut by specified path strip.
EFFECT: expanding performances of devices used for producing spiral curvilinear air duct by described above method.
4 cl, 14 dwg