Machine for applying processing solution to the skin

 

(57) Abstract:

The invention relates to a passing machines for mechanical processing of skins and can be used for the treatment of leather or other material simultaneously on two operations: applying ennobling liquid bahtera skin and operations finishing or polishing. The purpose of the invention is the expansion of technological capabilities by ensuring the operation of refining the skin and finishing operations. In a machine for machining skin, containing a base, two pairs of upper and lower conveying rollers, mounted on the edges of the base, two namesnik shaft and two clamping shaft. One of the conveyor shafts placed in the tub with processing solution. The machine also includes means for feeding the solution into the bath and a scraper for removing excess processing solution from the transporting shaft , a spring-loaded to transporterraum shaft and having a screw for regulating the gap between the scraper and conveyor shaft. The second conveying shaft has a spring-loaded scraper pivotally mounted on the frame. Scrapers upper and lower conveying shafts have lugs, between which on the frame by wut the other absent between the skin for removing the processing solution from the transporting rollers. 3 Il.

The invention relates to the leather industry, namely, machines for mechanical processing of leather or similar material to pass simultaneously through operation of applying the liquid onto the skin.

A device for applying a sheet material containing namazee shaft located in the sump and installed over him transporting shaft connected from the drive through gears with the possibility of vertical movement of the transporting shaft mechanism [1] the Drawbacks are the necessity of lifting the top of the shaft to avoid package, insufficient work a scraper.

The closest machine for applying processing solution to the skin, containing mounted on the frame two namesnik brush shaft underneath them with the formation of corresponding pairs of pinch rollers, conveyor rollers, one of which is placed in the tub with a processing solution, a means for feeding the solution into the bath and a scraper for removing excess processing solution from the transporting shaft, a spring-loaded to the transporting shaft and having a screw for regulating the gap between the scraper and conveyor shaft [2] This is not a p is th one handle shaft; in Fig. 2 scheme of the machine with the processing of the second shaft; Fig. 3 kinematic scheme.

The machine comprises a base frame 1 (shown on one side), consisting of the uprights 2 and 3 and interconnected horizontal racks 4 and 5. On vertical posts 2 at the entrance, at a given height through holes 6 fixed horizontal table 7 electrodata 8, for packing material 9 (skin) contact with its filing with electrodata 8. By means of the bolts 10 is fixed on each side of the uprights 2 are identical to the brackets 11, which are coaxially interconnected made horizontally sleeve 12, and the ends are made of vertical guide sleeve 13, on the same bracket 11 is made of horizontal holes 14 and 15, as well as by means of bolts 16 vertically fixed on two sides of the same sleeve 17. The output on the vertical posts 3 also at a given height at a given angle through the axis 18 has a second table storage 19 for receiving the processed material 9 (skin). On the lower horizontal racks 4 (shown on one side) on center vertically fixed two basic same bracket 20 with coaxially arranged between the bracket holes 21. The bracket 20 also on LOB storage 23 for waste collection 24. Also on the lower horizontal racks 4 is fixed to the motor 25, the motor 26 and gear 27. The motor 25 is provided with a pulley 28, the motor 26 of the pulley 29 and the sprocket 30, and the gear 27 provided with a pulley 31 and pulley 32. In turn, the brackets 20 on both sides (shown with one side through holes 21 horizontally fixed two identical bearing bracket 33, which is coaxial with respect to each other are mounted in housings of the bearings 34-37, respectively. On the upper horizontal racks 5 with two sides (shown on one side) through holes 38 is fixed to the brackets 39, each of which is coaxially mounted bearings 40 of the slide, the two ends have the camshaft 41. Also on the upper horizontal racks 5 are nuts 42-45, which is screwed into the adjusting screws 46-49, equipped with hard springs 50-53, and resistant screws 54, 55-57, respectively.

The machine is equipped with a bathtub 58 for Bay manufacturing of coupling fluid 59 (for beautification of the skin), table 60, which by means of bolts 61 attached bath 58. For the implementation of the vertical moving table 60 with EN 58 table 60 Snab sleeves 13 of the bracket 11 of the shaft 65. The latter has two ends in the sleeve 12 of the bracket 11, respectively. At the end of a shaft 65 fixed gears 66, 67, which are cut in the guide sleeves 13 and are constantly in mesh with the teeth of the rails 63 and 64, respectively. To rotate the shaft 65 and a snap-in system from improvisative shaft 65 provided with a gear 66, which has a worm gear 67 and in him in engagement of the worm shaft 68 mounted in bushings 14 and 15 on the bracket 11 and is provided with a yoke 69. The working body of the machine for finishing and polishing includes two namesnik steel polishing shaft 70, 71, on which typed (not shown) known hair brush, disk 72, for example with a base made of wool, nylon, felt, etc. Presser shaft 73 is located above namesnik shaft 70 and the pressure roller 74 similarly under namesnik shaft 71. A pair of transporting rolls 75 and 76 mounted at the entrance, set before the first namesnik shaft 70 and is simultaneously transporting shaft and namasivayam. In this case, the transporting shaft 76 are partially submerged in the tub 58 is in fluid 59 underside to the specified level. Transporting the shaft 75 is made of a smooth (for example, stainless steel), and the bottom is good holding shafts 77 and 78. The output is set for namesnik shaft 71 namazie 70 and 71, pinch 73 and 74, as well as TransportRule 75-78 shafts. The bracket 33 is installed through the axes 79 in the bearings 34 of the first namazee shaft 70, and through the axes 80 in bearings 35 namazee shaft 71. Through axes 81 in bearings 36 on the input set of the lower conveyor shaft 76, and through the axes 82 in bearings 37 on the output of the lower conveyor shaft 78. For passage through the channel of the working body skin 9 also on brackets 33 mounted guide plate 83, comb 84 with electrodata 85 in contact with buhtarmy skin 9 and the guide plate 86. For a given point namazie shafts in one case was carried out by polishing brushes 72, and in another case, the transition time from one skin 9 namanga shaft to another was carrying shafts, namazee shaft 70 provided with Polubarinova 87, and namany shaft 71 Polubarinova 88. Probrably 87 and 88 are made identical, set around namesnik shaft with a small clearance relative to the brushes 72 and cover a radius half circle namesnik shafts 70 and 71, respectively. On namesno shaft 70 probarbus 87 by bolts 89 are attached to stopiteration 91. In turn on the hub 90 is fixed to the sprocket 92 and the hub 91 sprocket 93. In addition, on the side of the hub 90 through holes 94 fixed radius copier 95, and on the hub 91 is similarly secured copier 96. On the copiers 95 and 96 for call made bevels "a" and "b" respectively. On one of the axes 79 namanga shaft 70 is fixed pulley 97 on axis 80 namanga shaft 71 pulley 98. On one of the axes 81 transporting shaft 76 is fixed electrosoft 99 is electrically connected with electrodata 8 on the table 7 and provided with a sprocket 100. On the second axis fixed gear 101. Accordingly, on one axis 82 transporting shaft 78 is fixed electrosoft 102, is electrically connected with electrodata 85 on the distributor 84 and provided with a sprocket 103 and the second axis fixed gear 104. Pinch rollers 73 and 74, and the upper (input) transporting the shaft 75 and (output) transporting the shaft 77 pivotally mounted on the distributor shaft 41 through the axes 105-108 on swinging brackets 109-112 bushings 113-116 mounted on the free ends of the brackets and bushings 117-120 made at the ends of the brackets and installed on two sides on the distributor shaft 41. In addition, reprehendo to ensure the application of the processing liquid 59 at the input and provide adjustment of the thickness of the film on the shaft 76 and exceptions package at a given point in the top of the shaft 75, and thus bahtera skin. The bushing 17 mounted on vertical posts 2, a rod 126. On the upper shaft 75 has a scraper-plate 127, and the lower shaft 76 mechanism 128 adjusting the film thickness of the processing fluid. Scraper-plate 127 has fixed thereto the seal, for example of felt, rubber, and provided with two sides by brackets 129, which is on the axis of the hinge 130 is installed in the bracket 111. While it is spring-loaded by a spring 131 in the direction from the shaft and provided with a stop 132 in contact from above with the rod 126. Mechanism 128 to adjust the thickness of the applied film has a plate-scraper 133 in contact over the whole length with the shaft 76. It is through the axis 134 pivotally mounted on the end of the brackets 33, provided with an adjusting screw 135, screwed in the bracket 33, passing through the hole in the plate 133, the spacer spring 136 and the stop 137 is in contact from below with the second end of the rod 126. Probrably 87 and 88 together with the hub 90 and 91 are made with the possibility of rotation around namesnik shafts 70 and 71 is rotated through 360aboutrespectively. To ensure a smooth entry polubarinov 87 and 88 under pressure shafts 73 and 74 in their clamping rotation of the pinch rollers 73 and 74 provided with identical mechanismo is at 140 to the bracket 109, the rod 141 with thread and thrust roller 142 in contact with the Cam 95. The lifting mechanism 139 similarly has a nut 143, the rod 144 with a threaded part screwed into the nut 143 and bearing thrust roller 145 in contact with the Cam 96.

Brackets 109-112 are located on the lugs 54, 55, 56 and 57, respectively. For the implementation pressing the free ends of the spring 50-53 rest on the tabs on the brackets 109-112, respectively. The drive of the working body of the machine is made in the form of belt and chain transmission. Namazee shaft 70 with the motor 25 is connected by a belt 146, envelope pulley 28 and 97 to rotate in the direction of clockwise. Namazee shaft 71 of the motor 26 is connected by a belt 147, envelope pulley 29 and 98, with the transmission of the rotation direction counterclockwise. The gear 27 is connected with the motor 26 by a belt 148, envelope pulleys 30 and 32. The gear 27 by means of a chain 149 is connected with the camshaft 41, around the sprocket 31 and 121 with the rotation direction counterclockwise. On namesno shaft 70 probarbus 87 by means of a chain drive 150 is connected at the input with the lower conveyor shaft 76 around the sprocket 92 and 100. On sprockets 93 and 103. Pinch rollers 73 and 74, as well as transporting the shaft 77 to get the rotation from the shaft 41 in the direction of counterclockwise. They are equipped for this purpose with asterisks 152-155, defined by the axes 105-108, respectively. In addition, the axes 107 and 108 mounted pinion 156 and 157, of which the gear 156 on the entrance is in mesh with the gear 101, and the gear 157 on the output gear 104. The presser shaft 73 by means of a chain 158 is connected with the camshaft 41, around the sprockets 152 and 122, respectively. The clamp shaft 74 by means of a chain 159 is connected with the camshaft 41, around the sprockets 122 and 153, respectively. At the entrance of the upper conveyor shaft 75 by means of a chain drive 160 is connected with the camshaft 41, around the sprocket 124 and 154. On exit, the upper conveyor shaft 77 chain transmission 161 is connected with the camshaft 41, around the sprockets 125 and 155. In turn, the upper conveyor shaft 75 through a gear 156 which engages with the gear 101, transmits the rotation of the lower conveyor shaft 76 in the direction of clockwise. The output of the upper conveyor shaft 77 through a gear 157, naenia clockwise. Lower transporting rollers 76 and 78 through a chain of gears 150 and 158 transmit the rotation of Polubarinova 87 and 88 in the direction of clockwise.

The principle of operation of the machine will consist in the following.

Before turning on the motors 25 and 26 provide continuous adjustment of the necessary clearance between the clamping shafts 73 and 74 with respect to namesnik shafts 70 and 71 close to the moment of contact of the shaft with brushes by turning in a given direction of the thrust bolts 55 and 56, as well as the height adjustment at the entrance of the upper conveyor shaft 75 relative to the lower shaft 75 with little or no clearance. Output similar to carry out the adjustment according to the height of the upper conveyor shaft 77 with respect to the lower shaft 78 also with a small clearance so that the workpiece is not only hard, but with a mild base, for example, raw leather, etc. securely in transporting rollers 77 and 78 by means of a gate in a given direction of the thrust bolts 54 and 57 respectively. Then at the entrance to the lower carrying-namasivayam shaft 76 implement the installation mechanism 128 adjusting the thickness of the film of the processing liquid 59 by rotation in a given direction of the screw 135, which, sigueme shaft 76. In the initial position by rods 126 in the guide bushings 27 the stop 132 of the bracket 129 presses down on the rod 126, the lower end contacting the stop 137 on the plate 133, turns the latter into contact with the shaft 76 against the force of spring 136, i.e., in position (approx. Fig. 2) when transporting between the shafts 75 and 76 there is no skin 9. In this case, the upper scraper plate 127 through a seal in contact throughout its length with the upper conveyor shaft 75, and the lower shaft of the transporting plate 76 133 remains pressed also throughout the length of the shaft.

Thus the upper conveyor shaft will remain clean, even if going from the bottom to get in the processing liquid prior to lifting, and the lower conveyor shaft 76 is removed plate scream 133, providing repackage through the transporting shaft 75 of the front side of the skin. Then into the tub 58 is poured up to a given level of the working fluid 59 (composition). For example, bath, omitted. Carry out the lifting due to rotation in a given direction of handwheel 69 mechanism 62 lifting baths. When turning the steering wheel 69 rotates the worm 68, which, being in mesh with the worm gear 67 rotates the last pax is the situation with the teeth of the rails 63 and 64, at the same time move in parallel up table 60, together with the completed tub 58 to the desired height. Lowering the bath, for example, for periodic cleaning (not shown) is carried out in reverse order. Then carry out the installation height by a lifting mechanism 138 and 139 of the thrust rollers 142 and 145 by turning in a given direction of the rods 141 and 144 in the nuts 138 and 139 of the brackets 109 and 110, respectively, and nuts. The installation height of the rollers 142 and 145 provides a specified gap (greater than the thickness of the skin) when the last contact with copiers 95 and 96 between the reel 87 and 88 of the clamping shafts 73 and 74, respectively. Then also carry out a specified force on the clamping bracket 109 pressure shaft 73 in the direction namanga shaft 70, the bracket 110 with the second pressure shaft 74 in the direction namanga shaft 71, the bracket 11 with the upper conveyor shaft 75 on the entrance side of the lower conveyor shaft 77 on the exit side of the lower conveyor shaft 78 by rotating the screwing on horizontal racks 5 resistant bolts 46-49, which with a given force compresses the spring 50-53, respectively.

Machine is ready for operation. Include the electric motors 25 and 26. The rotation of the motor 25 howling arrow. The rotation of the motor 26 namesname shaft 71 through a belt drive 147, bending around the pulleys 29 and 98, is transmitted in the direction of counterclockwise. Simultaneously, the motor 26 in a given direction transmits rotation to the gear 27 through a belt drive 148, envelope pulleys 30 and 32. The gear 26 transmits the rotation direction counterclockwise, the distributor shaft 41 by means of a chain drive 149, envelope sprocket 31 and 121. When the machine is switched on at the entrance to the lower conveyor shaft 76, and the output on the lower conveyor shaft 78 Electrometry 99 and 102 is disabled. Electrodance 8 on the table 7 and electrodance 85 on the distributor 84 is not yet in contact with the skin, while probrably 87 and 88 on namesnik shafts 70 and 71 under his weight is at the bottom (this time in a pair not shown), and the shafts 79 and 80 rotate in the bearings of the hub 90 and 91. Chain gears 150 and 151 remain motionless. Rotating the camshaft 41 simultaneously in the same direction, transmits the rotation of the first clamping shaft 73 by means of a chain 158, envelope sprocket 122 and 152, the second clamping shaft 74 by means of a chain drive 159, envelope sprocket 123 and 153, the upper input t of the conveying shaft 77 by means of a chain drive 161, envelope sprocket 125 and 155, respectively. While rotating at the entrance of the upper conveyor shaft 75 through a gear 156 transmits rotation in the opposite direction of movement of the lower conveyor shaft 76 through a gear 101 which engages with the gear 156. The shaft 76, starting to rotate in the tub 58, coated processed fluid 59. While on a course at the exit of the bath that portion of the shaft 76, which came to the plate-scraper 133 is removed from the surface of the shaft 76, so as not to dirty the upper shaft 76. However, when the rotation shaft 75 by contact of the seal on the plate 127 caught partially processing liquid is removed the seal and flows down the plate on the edge of the tub. Similarly, at the outlet during the rotation of the upper conveyor shaft 77 through a gear 157 transmits rotation in the opposite direction of movement of the lower conveyor shaft 78 through a gear 104 which engages with the gear 157. Machine is ready for operation. Take intended for processing (polishing) skin 9 and put it facedown on the table 7, moving it forward under the rotating inlet conveying rollers 75 and 76, which are on the table 7 comes into contact with electrodata 8. If this is Le pristavki contact electro - sensor 8. Thus probarbus 87 on Namazova shaft 70 remains in its original position (according to Fig. 1), i.e. from the bottom until the second end of the skin 9 of the installation zone of electrodata 8. Thus the front end of the skin, acting under the transport rollers 75 and 76, in the same initial point of entry to the thickness of the skin of the upper conveyor shaft 75 is lifted a few millimeters relative to the shaft 76. Emphasis plate-scraper 127 is also lifted together with the bracket 111, overcoming the weight of the shaft and the force on radiatia spring 50, causing the shaft 76 mechanism 128 of the second adjustment plate-scraper 133 is lifted up-regulated moment under the action of decoder springs 136, limiting the stroke of the bolt 135. From this point on in the course of transporting the shaft 76, bathing in the tub in the treated fluid 59 with a given layer thickness of the film, continues to rotate until a complete pass of the skin through namazee and transporting rollers, i.e., through transporting rollers 75 and 76. At the moment of sunset skin under the transport rollers 75 and 76 of the thin film layer is processed liquid remains on the conveyor shaft 76 under pressure. This layer of liquid short-term assures proper impregnation and not to diplomatists more thus, the surplus can be removed and remain before the point of the break. Thus, the skin is impregnated with buchtarma and pressed simultaneously transporting shaft 76 under the pressure of the transporting shaft 75 begins to act on the Cam plate 83, and then to Polish in the working area namanga shaft 70 under the presser shaft 73. While the skin on the bottom at high speeds namanga shaft 70 starts with the setting of polished brush 72. All sorts of crumbs waste 24 in migration between the two namesname shafts 70 and 71 through the lattice dies 84 fall into the storage chute 24. And the second namazee shaft 71 rotates towards the first, additionally directs the fall of the waste in the common channel. When the dressing of skin first namesnik shaft 70 leather continues on a course at the same time to keep the conveyor shafts 75 and 76 and to soak the treated liquid transporting shaft 76. In the process of skin treatment at two operations, the front end of the skin area is the installation of the first namanga shaft 70 and is supplied to the grate comb 84. The treated part of the skin clean from this point comes into contact with electrodata 85 before entering on the second brush namanga shaft 71. This electrodance 85 instantly gives the command for enabling what ectromelia 102 and the shaft 78 begins to rotate on the shafts 82 and through a chain drive 161, envelope sprocket 93 and 103 and the hub 91, rotates in the same direction to the axis 80 with Polubarinova 88 and the Cam 96 in the loop 360aboutfollowed by disconnection of the electrical locking facility (not shown). At a specified point along the front, treated skin area passes the ends of the dies 84, probarbus 88 slant "and" rises slightly above the moving skin, which is below the bevel on prabaramee 88, who has covered namazee shaft 71. The front end of the skin is not tucked second namesnik shaft rotating in the opposite direction. In the next moment, the skin continues to be processed first namesnik shaft 70, transported and promazyvaetsya transporting rollers 75 and 76. Then additionally processed is transported by the end together with Polubarinova 8 (as shaft) under the second pressure roll 74. Then on the Cam plate 86 is fed forward processed by the end of the skin under the second pair of transporting rolls 77 and 78 on the output to the storage 19. When input table 7 raw end of the skin crosses the area of installation of electrodata 8, the latter instantly gives the command to activate Electrometry 99. Electrosoft 99 merges with the sprocket 100 and with it begins to spin clockwise, the hub 90 with Polubarinova 87 and the Cam 95 is also in the loop 360aboutfollowed by disconnection of the electrical locking facility (not shown). When turning when probarbus 88 reaches the zone of installation of the lifting mechanism 139, copier 96 slant "and" it goes underneath the thrust roller 145 and upon further rotation of Polubarinova through bevel "and" simultaneously from both sides (shown with one hand raised to a predetermined height parallel to the pressure roller 74 to complete the passage of Polubarinova 88 of the installation zone of the clamping shaft 74, providing free passage of the skin over the area of the rotating brush 72 namanga shaft 71. Similarly to the specified torque when turning probarbus 87 reaches the zone of installation of the first roller 73, bevel "and" copier 95 comes underneath the support roller 142 of the lifting mechanism 138 and upon further rotation of Polubarinova 87 through bevel "and" at the same time with two sides parallel to the pressure roller 73 is raised to a predetermined height for the free passage under pressure shaft Polubarinova 87 and lying on it processed the end of the skin. Thus, when the input end of the skin will be the area of installation transporting the shafts 75 and 76 with the simultaneous impregnation and the guide plate 83, the skin has a comb 84. However, copier 95 passes the zone of installation of squeezing roller 142 and stops to interact with it, coming down with the bevel "b" why under the weight of the bracket 109 and the force of the spring 51 and the pressure roller 73 presses the original position, falling to the stop 55, and probarbus 87, completing the cycle of 360aboutautomatically shuts off electrical locking facility. In the next moment, the output of the front-treated area of skin out from under the conveyor shafts 77 and 78, probarbus 88 passes the area of installation of the clamping shaft 74, copier 96 bevel "b" is the area of installation of squeezing roller 145, which ceases to communicate with the copier. From this point the second part of the half leather processed second namesnik shaft 71, brush 72 under the force of the weight of the shaft 74 and efforts on the opening of the spring 52 to a full treatment of the skin and passing it to the storage 11 and zone setup at the output of the Chuck shafts 77 and 78. In the process of skin treatment namesname shafts 70, 71 at the output of the upper conveyor shaft 77 acts on the skin with the force of the weight, as well as efforts on the opening of the spring 53. In the final moment of processing the second skin namesnik shaft 71 at the entrance to the buffet 7 put another skin, intended for processing, after which the process arabamericans add the processing fluid 59. When washing the bath 58 last through the steering wheel 69 is lowered into the lower position. Open from the bottom (not shown), merge edges and washed the waste water. Then bath at the expense of wheel 69 rises again to its original position.

The application of the proposed machine allows you to expand the technical capabilities of the process of applying the processing solution on the skin regardless of its thickness, without spoiling namasivaya shafts, and its subsequent polishing. This is achieved due to the fact that the skin, passing through namasivaya shafts of the machine, commanding the removal of residue namasivayam solution with two clanmatch shafts at the same time, by interacting scrapers, as well as through installed on the machine two polishing brush shaft.

MACHINE FOR APPLYING PROCESSING SOLUTION TO the SKIN, containing mounted on the frame two namesnik brush shaft underneath them with the formation of corresponding pairs of pinch rollers, conveyor rollers, one of which is placed in the tub with processing solution, means for supplying water into the tub, and a scraper for removing excess processing solution from the transporting shaft, a spring-loaded to trascasa fact, the second conveying shaft has a spring-loaded scraper pivotally mounted on the frame above this conveyor shaft while transporting the shaft is mounted above namesnik brush shaft, scrapers upper and lower conveyor shaft provided with lugs, between which on the frame by means of a sleeve vertically mounted rod, through which both the scraper is installed with the possibility of contact with one another at the time of the absence between the skin for removing the processing solution from the transporting rollers, and scrapers are installed with the possibility of simultaneous contact one of them with the upper conveyor shaft, and the other at the same moment with the lower namesnik shaft.

 

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