Method of production of a protein sausage casing

 

(57) Abstract:

Usage: in food industry. The essence of the invention: production of protein sausage casing is achieved by treatment of the water used for preparation of lime milk, and washing Spilka after ashing, the magnetic field intensity 2102- 8103A/m, and the water used for the acid treatment and subsequent washing leather - tension 2103- 2104A/m and by processing water used for mixing with the collagen mass and tanning fluid, electric current density 0,1102A/m2pre-and post-exposed to the magnetic field strength (3-7)103A/m Processing of the collagen mass when submitting its moulding machine spend a magnetic eld of strength 5102-2104A/m, and the treatment of water used for preparation of neutralizing solution magnetic eld of strength 3103-2104A/m 3 C.p. f-crystals, 1 table.

The invention relates to the food industry.

A method of producing a protein sausage casing, including liming gelievogo Spilka lime milk, washing, and subsequent razvorachivanie Spilka, mixing the collagen mass with water and tanning liquid, filtering the collagen mass, cooling the collagen mass flow collagen mass in a molding machine, the molding shell, drying and neutralization of the membrane aqueous neutralizing solution, the maturation of the shell.

The disadvantage of this method ensure the quality of the final product in all physico-mechanical, physico-chemical and microbiological parameters in the range not exceeding international standards.

The purpose of the invention is the improvement of physico-mechanical, physico-chemical and microbiological indicators of protein sausage casing.

This objective is achieved in that in the method of production of a protein sausage casing, including liming gelievogo Spilka lime milk, washing Spilka water treatment Spilka aqueous solution of hydrochloric acid, washing Spilka running water, grinding and subsequent razvorachivanie Spilka, mixing collagen pulp with water and tanning liquid, filtering the collagen mass, cooling the collagen mass flow collagen mass in a molding machine, the molding shell, drying and neutralization shell water is not washing Spilka after ashing, process the magnetic field intensity of 2 x 1028 x 103A/m, and the water used for the acid treatment and washing Spilka after acid treatment, the treated magnetic field intensity of 2 x 1032 x 104A/m

Water used for mixing with the collagen mass and tannic liquid is treated with an electric current density of 0.1-102A/m2pre-and post-exposed to magnetic field intensity (3-7) x 103A/m Collagen mass is fed into the molding machine process magnetic eld of strength 5x1022x104A/m Water used for preparation of neutralizing solution, treated with magnetic field intensity 3x1032x104A/m

The proposed method is implemented as follows.

Holeway splits, canned lime milk, loaded into the ash vats and treated with lime milk. Duration ashing depending on the method of preservation, temperature conditions, and others may take up to 90 days. To remove lime and mechanical impurities splits after ashing in a washing machine washed with water. Water Ispat field intensity 2x1028x103A/m

After washing and sintering moisture splits are sorted into homogeneous structure of the raw material batch for subsequent acid treatment, which is carried out in acid drums aqueous solution of hydrochloric acid. After completion of the process procedure of acid splits washed under running water in a rotating drum. Water used for the acid treatment and subsequent washing leather handle magnetic field intensity 2x1032x104A/m

After acid treatment splits the pre-shredded in pieces area not more than 4 cm2. After that, in special machines razvorachivaet, the result ryflowane material in the form of a thin semi-transparent film, which is cooled in the refrigerator and then used to prepare a homogeneous collagen mass in the mixer.

To obtain a homogeneous collagen mass of the desired viscosity in operating the stirrer according to the technological regulations add water and an aqueous solution of a tanning agent glyoxal with formalin. Water used in the process operation, process, electric current density of 0.1-102A/m2c P2">

Ready collagen mass to stand at least 12 hours in the refrigerator, after which it is filtered with the help of hydraulic filter press. In the filtering mass is filtered and condensed. From the filtered hydraulic press device mass flow through the pipe in which it is further seal with the formation of the harness, which is placed in a basket and sent to the refrigerator to ripen.

The cooled mass is transported to feed the press and harness served in one of the two working cylinders of the press, where the collagen mass under pressure is directed into the distribution system of the working cylinder forming machine and then to the forming head, where the inside of the molded shell is supplied compressed air. Harness collagen mass when fed into the molding machine process magnetic eld of strength 5x1022x104A/m From the forming head, the shell enters the drying chamber, where it removes excess moisture and it becomes necessary mechanical strength.

In accordance with the technological regulations in the drying process membrane process by neutralizing an aqueous solution of a mixture of sodium bicarbonate and sodium uksu who have defects. The reel is Packed in plastic film, placed in boxes made of corrugated cardboard and sent for maturation to the warehouse. The length of maturation of the membrane depending on its diameter, is 10-16 days.

The use of these technological processes of water treated with magnetic field, provides a higher degree of hydration of particles of dry substances, increases the productive capacity of their surface, optimize the structure and properties forming of surface hydration layers of the surface charge of the solid particles and increases the degree of compliance with the topography of the active centers of the surface of the water structure that the end result ceteris paribus increases the homogeneity of the solutions, the penetration of the solution into smaller capillaries protein system and increases the solubility of the workers and the removed components and, consequently, improves the quality indicators of the final product.

Additional treatment of the water used to prepare the collagen mass, electric current, it increases the concentration of hydrated ions, which provide energy more reliable and sustainable assciate with ucsi, that improves the quality indicators cooked protein sausage casing.

Processing harness collagen mass magnetic field provides a higher accuracy of the wall thickness of the molded shell, softens and reduces the duration of thermal diffusion, ensuring the dominance of the concentration diffusion during drying of the membrane, thus achieving a more uniform film thickness, its moisture content, as well as the uniformity and at the same time on the wall thickness of the sheath flow of the curing process (tanning) protein mass, resulting in markedly improves the quality indicators of the finished product.

Water treatment magnetic field and electric current, as well as handling harness collagen mass of magnetic field intensity and current density below these values does not give positive results, and exceeding these upper limits can lead to the lowering of some qualitative indicators, such as decreased elasticity and strength of the shell.

P R I m m e R. the Test were subjected to six groups of samples prepared protein casing shell, made from six batches of raw materials on a single technology the technological operations, and harness the collagen mass.

1st group of samples control, water treatment and harness collagen mass of magnetic field and electric current is not produced.

group 2 samples of water used for preparation of lime milk, washing Zelenogo gelievogo Spilka, in the process of acid treatment Spilka, subsequent washing and for the preparation of collagen mass and neutralizing solution was treated magnetic field intensity of 100 A/m

group 3 samples specified in the previous paragraph the water was treated magnetic eld of strength h3A/m

4 samples of water treatment that for the 3rd group of samples, and additional processing an electric current density of 10 a/m2water used in the preparation of the collagen mass.

5th group of samples water treatment the same as for the 4-th group of samples, and processing of the loom collagen mass magnetic eld of strength 4x102A/m

6th group of samples water treatment the same as for the 4-th group of samples, and processing of the loom collagen mass magnetic eld of strength 104A/m

Averaged over each group of samples of the indicators are summarized in table.

1. is romescu water, acid treatment with an aqueous solution of hydrochloric acid, washing with running water, grinding and subsequent razvorachivanie Spilka, mixing collagen pulp with water and tanning liquid, filtering the collagen mass, the cooling and flow in the molding machine, the molding shell, drying and neutralization of the membrane aqueous neutralizing solution, the maturation of the shell, characterized in that used for the preparation of lime milk and for washing leather after ashing water treated with magnetic field strength (2 of 1028 103) A/m, and the water used for the acid treatment and washing Spilka after acid treatment, the treated magnetic eld of strength 2 1032 104A/m

2. The method according to p. 1, characterized in that the water used for mixing with the collagen mass and tannic liquid is treated with an electric current density of 0.1 to 102) A/m2pre-and post-exposed to magnetic field strength (3 7) 103A/m

3. The method according to PP. 1 and 2, characterized in that the collagen mass is fed into the molding machine to process the magnetic field intensity (5102210the future solution handle magnetic field strength (3 of 1032 104) A/m

 

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