A method of producing a catalyst for gas purification from hydrogen sulfide


(57) Abstract:


Same patents:

FIELD: chemical industry.

SUBSTANCE: the invention is pertinent to the field of chemical industry, in particular to production of a catalysts and processes of oxidation of ammonia in production of a weak nitric acid. The invention offers an ammonia conversion catalyst on the basis of the mixture of oxides of unitized structure and a method oxidation of ammonia in production of weak nitric acid. The catalyst represents a mixture of oxides of the over-all formula (AxByO3Z)k (MmOn)f, (NwPgvOv)r where: A - cation of Ca, Sr, Ba, Mg, Be, Ln or their mixtures; B - cations of Mn, Fe, Ni, Co, Cr, Cu, V, A1 or their mixtures; x=0-2, y=1-2, z=0.8-l.7; M - A1, Si, Zr, Cr, Ln, Mn, Fe, Co, Cu, V, Ca, Sr, Ba, Mg, Be or their mixtures; m=l-3, n=l-2; N - Ti, Al, Si, Zr, Ca, Mg, Ln, W, Mo or their mixtures, P - phosphorus, O - oxygen; w=0-2, g=0-2, v=l-3; k, f and r - mass %, at a ratio (k+f)/r=0-l, f/r=0-l, k/f = 0-100. The catalyst is intended for use in a composition of a two-stage catalytic system generated by different methods, also in a set with the trapping platinoid screens and-or inert nozzles. The technical result ensures activity, selectivity and stability of the catalyst to thermocycles at its use in two-stage catalytic system with a decreased loading of platinoid screens.

EFFECT: the invention ensures high activity, selectivity and stability of the catalyst to thermocycles at its use in two-stage catalytic system with a decreased loading of platinoid screens.

8 cl, 1 tbl, 5 ex

FIELD: catalyst manufacture technology.

SUBSTANCE: invention relates to carbon monoxide-water steam conversion to form nitrogen-hydrogen mixture that can be used in ammonia synthesis. Preparation of catalyst comprises precipitation of iron hydroxide from iron nitrate solution with ammonia-containing precipitator, washing of iron hydroxide to remove nitrate ions, mixing with copper compound, granulation, and drying and calcination of granules. Invention is characterized by that iron hydroxide is mixed with copper and calcium oxides at molar ratio Fe2O3/CuO/CaO = 1:(0.03-0.2):(1.0-2.0), after which mechanical activation is performed. Resulting catalyst is 1.8-2.0-fold stronger and by 11.0-15.4% more active than prototype catalyst.

EFFECT: increased strength and catalytic activity.

1 tbl, 3 ex

FIELD: nitric acid production.

SUBSTANCE: invention relates to decomposition of N2O from nitric acid production emission gases. N2O is decomposed by contacting N2O-containing emission gas escaping absorption column with catalyst containing at least one cobalt oxide compound and at least one magnesium oxide compound under conditions favoring formation of N2O into nitrogen and oxygen gases, content of said cobalt oxide compounds ranging between 0.1 and 50% and that of magnesium oxide compounds between 50 and 99.9% based on the total weight of catalyst. At least 30% of cobalt in catalyst are in trivalent state. Preparation of catalyst envisages dry mixing of cobalt oxide and magnesium oxide compounds or corresponding precursors followed by compaction of the mixture under anhydrous conditions such that resulting catalyst has desired volume density.

EFFECT: enabled high degree of N2O decomposition at low temperatures and without disadvantages for nitric acid production process.

20 cl, 2 dwg

FIELD: petrochemical process catalysts.

SUBSTANCE: invention is dealing with catalyst applicable in saturated hydrocarbon ammoxidation process resulting in corresponding unsaturated nitrile. Catalyst composition of invention comprises complex of catalytic oxides of iron, bismuth, molybdenum, cobalt, cerium, antimony, at least one of nickel and magnesium, and at least one of lithium, sodium, potassium, rubidium, and thallium and is described by following empirical formula: AaBbCcFedBieCofCegSbhMomOx, wherein A represents at least one of Cr, P, Sn, Te, B, Ge, Zn, In, Mn, Ca, W, and mixtures thereof; B represents at least one of Li, Na, K, Rb, Cs, Ti, and mixtures thereof; C represents at least one of Ni, Mg, and mixtures thereof; a varies from 0 to 4.0, b from 0.01 to 1.5, c from 1.0 to 10.0, d from 0.1 to 5.0, e from 0.1 to 2.0, f from 0.1 to 10.0, g from 0.1 to 2.0, h from 0.1 to 2.0, m from 12.0 to 18.0, and m is a number determined by requirements of valences of other elements present. Ammoxidation processes for propylene, ethylene, or their mixtures to produce, respectively, acrylonitrile, methacrylonitrile, or their mixtures in presence of above-defined catalytic composition is likewise described.

EFFECT: increased olefin conversion.

9 cl, 1 tbl

FIELD: inorganic synthesis catalysts.

SUBSTANCE: passivation of ammonia synthesis catalyst is accomplished via consecutively treating reduced iron catalyst with oxidant at elevated temperatures and process flow rates. Treatment of catalyst with oxidant is commenced with water steam or steam/nitrogen mixture at 150-300°C while further elevating temperature by 50-200°C, after which temperature is lowered to 150-300°C, at which temperature water steam or steam/nitrogen mixture is supplemented by air and treatment of catalyst is continued with resulting mixture while elevating temperature by 50-200°C followed by reduction of catalyst temperature in this mixture to 150-300°C and cooling of catalyst with nitrogen/oxygen mixture at initial ratio not higher than 1:0.1 to temperature 30°C and lower until nitrogen/oxygen mixture gradually achieves pure air composition.

EFFECT: prevented self-inflammation of ammonia synthesis catalyst when being discharged from synthesis towers due to more full oxidation.

6 cl, 1 tbl, 5 ex

FIELD: industrial organic synthesis and petrochemistry.

SUBSTANCE: isoamylenes are subjected to dehydrogenation in presence of overheated water steam and catalyst containing, wt %: potassium oxide and/or lithium oxide, and/or rubidium oxide, and/or cesium oxide, 10-40; cerium(IV) oxide 2-20; magnesium oxide 2-10; calcium carbonate 2-10; sulfur 0.2-5; and ferric oxide - the rest.

EFFECT: increased isoamylene dehydrogenation degree due to increased catalyst selectivity with regard to isoprene and prolonged service time of catalyst.

2 tbl, 22 ex

FIELD: synthesis gas generation catalysts.

SUBSTANCE: invention provides catalyst for steam generation of synthesis gas containing 2.2-8.2% nickel oxide and 3.0-6.5% magnesium oxide deposited on heat-resistant porous metallic carrier having specific surface area 0.10-0.15 m2/g, summary pore volume 0.09-0.12 cm3/g, predominant pore radius 2-20 μm, and porosity 40-60%. Synthesis gas is obtained by steam-mediated conversion of hydrocarbons at 450-850°C.

EFFECT: increased heat conductivity of catalyst and catalytic activity.

11 cl, 1 tbl, 8 ex

FIELD: industrial inorganic synthesis and catalysts.

SUBSTANCE: invention provides ammonia synthesis catalyst containing VII group and group VIB metal compound nitrides. Ammonia is produced from ammonia synthesis gas by bringing the latter into contact with proposed catalyst under conditions favoring formation of ammonia.

EFFECT: increased ammonia synthesis productivity.

8 cl, 2 tbl, 19 ex

FIELD: chemical industry; catalyzers for dehydrogenation of the alkyl-aromatic hydrocarbons.

SUBSTANCE: the invention presents the catalyzer used for dehydrogenation the alkyl-aromatic hydrocarbons of the following composition (in mass%): potassium compounds (in terms of potassium oxide) - 8.0-25.0; magnesium compounds and-or calcium compounds (in terms of magnesium oxide and-or calcium oxide) - 0.2-7.0; molybdenum oxide - 0.7-7.0; cerium oxide - 1.0-15.0; Portland cement - 0.5-12.0; lanthanum oxide and-or neodymium oxide - 0.01-7.0; iron oxide - the rest. The technical result of the invention is the increase of activity, selectivity of the catalyzer, as well as the thermal stability, which increases the catalyzer service life.

EFFECT: the invention ensures the increase of activity, selectivity, thermal stability and the service life of the catalyzer.

4 cl, 20 ex, 2 tbl, 2 dwg

FIELD: petroleum processing catalysts.

SUBSTANCE: invention provides petroleum fraction hydrofining catalyst with following chemical analysis, wt %: CoO 2.5-4.0, MoO3 8.0-12.0, Na20.01-0.08, La2O3 1.5-4.0, P2O5 2.0-5.0, B2O3 0.5-3.0, Al2O3 - the balance.

EFFECT: enhanced hydrofining efficiency in cases of feedstock containing elevated amount of unsaturated hydrocarbons.

2 ex

FIELD: hydrocarbon conversion catalysts.

SUBSTANCE: catalyst for generation of synthesis gas via catalytic conversion of hydrocarbons is a complex composite composed of ceramic matrix and, dispersed throughout the matrix, coarse particles of a material and their aggregates in amounts from 0.5 to 70% by weight. Catalyst comprises system of parallel and/or crossing channels. Dispersed material is selected from rare-earth and transition metal oxides, and mixtures thereof, metals and alloys thereof, period 4 metal carbides, and mixtures thereof, which differ from the matrix in what concerns both composition and structure. Preparation procedure comprises providing homogenous mass containing caking-able ceramic matrix material and material to be dispersed, appropriately shaping the mass, and heat treatment. Material to be dispersed are powders containing metallic aluminum. Homogenous mass is used for impregnation of fibrous and/or woven materials forming on caking system of parallel and/or perpendicularly crossing channels. Before heat treatment, shaped mass is preliminarily treated under hydrothermal conditions.

EFFECT: increased resistance of catalyst to thermal impacts with sufficiently high specific surface and activity retained.

4 cl, 1 tbl, 8 ex

FIELD: petroleum processing catalysts.

SUBSTANCE: invention provides reforming catalyst containing Pt and Re on oxide carrier, in particular Al2O3, wherein content of Na, Fe, and Ti oxides are limited to 5 (Na2O), 20 (Fe2O3), and 2000 ppm (TiO2) and Pt is present in catalyst in reduced metallic state and in the form of platinum chloride at Pt/PtCl2 molar ratio between 9:1 and 1:1. Contents of components, wt %: Pt 0.13-0.29, PtCl2 0.18-0.04, Re 0.26-0.56, and Al2O3 99.43-99.11. Preparation of catalyst comprises impregnation of alumina with common solution containing H2PtCl6, NH4ReO4, AcOH, and HCl followed by drying and calcination involving simultaneous reduction of 50-90% platinum within the temperature range 150-550оС, while temperature was raised from 160 to 280оС during 30-60 min, these calcination conditions resulting in creation of reductive atmosphere owing to fast decomposition of ammonium acetate formed during preparation of indicated common solution.

EFFECT: increased catalytic activity.

2 cl, 1 tbl, 3 ex

FIELD: supported catalysts.

SUBSTANCE: invention claims a method for preparation of catalyst using precious or group VIII metal, which comprises treatment of carrier and impregnation thereof with salt of indicated metal performed at working pressure and temperature over a period of time equal to or longer than time corresponding most loss of catalyst metal. According to invention, treated carrier is first washed with steam condensate to entirely remove ions or particles of substances constituted reaction mixture, whereupon carrier is dried at 110-130oC to residual moisture no higher than 1%.

EFFECT: achieved additional chemical activation of catalyst, reduced loss of precious metal from surface of carrier, and considerably increased lifetime.

5 cl, 9 ex

FIELD: petrochemical process catalysts.

SUBSTANCE: catalyst constitutes cements formed during heat treatment and depicted by general formula MeO·nAl2O3, where Me is at least one group IIA element and n is number from 1.0 to 6.0, containing modifying component selected from at least one oxide of magnesium, strontium, copper, zinc, indium, chromium, manganese, and strengthening additive: boron and/or phosphorus oxide. The following proportions of components are used, wt %: MeO 10.0-40.0, modifying component 1.0-5.0, boron and/or phosphorus oxide 0.5-5.0, and alumina - the balance. Catalyst is prepared by dry mixing of one group IIA element compounds, aluminum compounds, and strengthening additive followed by mechanochemical treatment on vibromill, molding of catalyst paste, drying, and calcination at 600-1200°C. Modifying additive is incorporated into catalyst by impregnation and succeeding calcination. Method of pyrolysis of hydrocarbon feedstock producing C2-C4-olefins is also described.

EFFECT: increased yield of lower olefins.

3 cl, 2 tbl, 18 ex

FIELD: alternative fuel production and catalysts.

SUBSTANCE: invention relates to (i) generation of synthesis gas useful in large-scale chemical processes via catalytic conversion of hydrocarbons in presence of oxygen-containing components and to (ii) catalysts used in this process. Catalyst represents composite including mixed oxide, simple oxide, transition element and/or precious element, carrier composed of alumina-based ceramic matrix, and a material consisting of coarse particles or aggregates of particles dispersed throughout the matrix. Catalyst has system of parallel and/or crossing channels. Catalyst preparation method and synthesis gas generation method utilizing indicated catalyst are as well described.

EFFECT: enabled preparation of cellular-structure catalyst with high specific surface area, which is effective at small contact times in reaction of selective catalytic oxidation of hydrocarbons.

6 cl, 2 tbl, 16 ex

FIELD: organic synthesis catalysts.

SUBSTANCE: invention relates to methods of preparing catalysts based on sulfurized styrene/divinylbenzene copolymer and thermoplastic polymer material, which are used in processes for preparing alkyl tert-alkyl ethers, hydration of olefins, dehydration of alcohols, preparation of esters, and the like. Invention provides molded ionite catalyst consisted of sulfurized styrene/divinylbenzene copolymer in the form of mixture of powdered copolymers with macroporous and gel structure and, as thermoplastic material, propylene polymers and propylene/ethylene copolymers. Preparation of catalyst is accomplished by extrusion at temperature of heating extruder cylinder 140-200°C and temperature of forming head equal to temperature of the last heated zone of heating cylinder.

EFFECT: increased catalytic activity.

10 cl, 3 tbl, 15 ex

FIELD: production of carbon carrier for catalysts.

SUBSTANCE: proposed method includes heating of moving layer of granulated furnace black used as backing, delivery of gaseous or vaporous hydrocarbons into soot layer followed by their thermal decomposition on soot surface forming layer of pyrocarbon at forming of layer of pyrocarbon and activation of material compacted by pyrocarbon at temperature of 800-900°C and unloading of finished product. Granulated furnace black at specific surface of 10-30 m2/g and adsorption rate of 95-115 ml/100 g is used as backing for compacting with pyrocarbon. Then, product is subjected to activation for obtaining total volume of pores of 0.2-1.7 cm3/g. Black is compacted by pyrocarbon at two stages: at first stage, granulated black is compacted to bulk density of 0.5-0.7 g/cm3, after which material is cooled down and screened at separation of fraction of granules of 1.6-3.5 mm; at second stage, this fraction is subjected to repeated pyrolytic compacting to bulk density of granules of 0.9-1.1 g/cm3.

EFFECT: enhanced economical efficiency; increased productivity of process.

3 ex

FIELD: catalyst preparation.

SUBSTANCE: invention relates to supported catalysts and provides a method for preparing catalyst-containing solid product comprising step, wherein ceramic carrier is applied onto metallic surface, and depositing catalytically active material onto ceramic carrier, which was preliminarily coated with supporting porous metallic material, ceramic carrier being applied onto and/or into supporting porous metallic material. Invention also describes device used in preparation of catalyst-containing solid product for applying supporting porous material onto inside or outside metallic surfaces of the hollow body.

EFFECT: increased stability of catalyst.

7 cl, 2 dwg

FIELD: oxidation catalysts.

SUBSTANCE: invention relates to sorption engineering and can be used for regeneration of different kinds of hopcalite lost catalytic activity during long-time storage. Regenerated sorbents can be used un respiratory masks and in processes or removing carbon monoxide from industrial emissions. Invention provides a method for activating carbon monoxide oxidation catalyst involving heat treatment thereof and characterized by that activation is conducted by heating catalyst bed 2-3 cm thick to 180-380°C at temperature rise velocity 10-20°C/min while constantly carrying away reactivation products.

EFFECT: enabled restoration of catalytic activity.

3 ex

FIELD: structural chemistry and novel catalysts.

SUBSTANCE: invention provides composition including solid phase of aluminum trihydroxide, which has measurable bands in x-ray pattern between 2Θ=18.15° and 2Θ=18.50°, between 2Θ=36.1° and 2Θ=36.85°, between 2Θ=39.45° and 2Θ=40.30°, and between 2Θ=51.48° and 2Θ=52.59°, and has no measurable bands between 2Θ=20.15° and 2Θ=20.65°. Process of preparing catalyst precursor composition comprises moistening starting material containing silicon dioxide-aluminum oxide and amorphous aluminum oxide by bringing it into contact with chelating agent in liquid carrier and a metal compound; ageing moistened starting material; drying aged starting material; and calcining dried material. Catalyst includes carrier prepared from catalyst composition or catalyst precursor and catalytically active amount of one or several metals, metal compounds, or combinations thereof. Catalyst preparation process comprises preparing catalyst carrier from starting material containing silicon dioxide-aluminum oxide and amorphous aluminum oxide by bringing it into contact with chelating agent and catalytically active amount of one or several metals, metal compounds, or combinations thereof in liquid carrier, ageing starting material; drying and calcinations. Method of regenerating used material involves additional stage of removing material deposited on catalyst during preceding use, while other stages are carried out the same way as in catalyst preparation process. Catalyst is suitable for treating hydrocarbon feedstock.

EFFECT: improved activity and regeneration of catalyst.

41 cl, 3 dwg, 8 tbl, 10 ex