Stringer connecting method with covering by beam welding at stringer panels manufacture

FIELD: metallurgy.

SUBSTANCE: method includes stringer installing on the collar, performed on the covering at the place of the stringer location, and its weld tack, positioning and clamping of the stringer in the welding area by means of the head with the guide rollers, stringer welding with covering collar simultaneously by two beams, directed from two opposite sides of the stringer and moving along the weld joint of the stringer. Thus the stringer welding from one side is performed by the first beam, providing weld penetration to the depth equal to 0.8-0.9 of the stringer thickness, and from the other striger side the welding by the second beam is performed, providing weld penetration to the depth equal to 0.2-0.3 of the stringer thickness. The first beam is moved in front of the second beam at the distance greater than the length of the welding bath of the first beam.

EFFECT: invention improves the quality of stringers welded joints with the increased thickness and stiffness.

7 dwg

 



 

Same patents:

FIELD: process engineering.

SUBSTANCE: invention relates to production of steel sheet articles from different-depth steel sheet or strips. Billets are welded together along the butt to get the weld (7) composed by edges of steel sheet or strip workpiece. To rule out loss of quenched structure produced by heating to austenitising temperature, at least one edge of sheet or strip (8, 9) is coated before welding with thick fluid or solid powder or aerosol-like matter including at least one component increasing the strength of the weld (10).

EFFECT: higher weld strength.

28 cl, 2 dwg

FIELD: process engineering.

SUBSTANCE: invention relates to machine for production of polar plates by laser cutting. This machine comprises bed, laser cutting assembly, cutting manipulator to drive laser cutting assembly, control system and at least one strip feeder. Strip feeder comprises manipulator for gripping, means for strip feeding to preset length and strip release means. Cutting and gripping manipulators are arranged at the bed. Means for strip feeding to preset length is arranged between gripping manipulator and strip release means. Control system is connected with cutting manipulator, gripping manipulator and means for strip feeding to preset length.

EFFECT: production of plates for lithium-ion storage batteries and super capacitors by laser technology, higher quality of plates.

10 cl, 5 dwg

FIELD: process engineering.

SUBSTANCE: invention relates to laser plasma welding of metals and device to this end. Invention can be used for welding of such materials as steel and aluminium by combined laser plasma effects. Welding parts are preheated in the weld area by plasma flux. Laser beam is directed to but of welding parts. Produced weld is additionally heated by plasma flux. Plasma flux is shaped to circle while laser radiation is fed via geometrical centre of circular plasma flux to said butt. Device for laser plasma butt welding of metals comprises plasma flux and laser radiation sources. Plasma flux source comprises outer and inner ring electrodes to produce plasma flux located in one plane with their geometrical centres aligned at one point. Laser radiation source can feed laser radiation via said geometrical centre.

EFFECT: intensified welding, lower rate of weld cooling, higher strength of the weld.

2 cl, 1 dwg

FIELD: process engineering.

SUBSTANCE: invention relates for surface processing to get glossy and dull sections. In compliance with this process, surface pre-coated with first copper ply and second ply including bottom nickel ply and top chromium ply is subjected to selective removal of chromium ply on sections to be frosted. Selective removal is performed by laser displaced above the surface. Note here that laser exposure and power are adjusted to get various texture. Then, ply of noncorrosive metal containing zirconium and chromium is evaporated from vapour phase on said surface.

EFFECT: production of glossy and frosted surface sections.

5 cl

FIELD: physics, optics.

SUBSTANCE: invention relates to a laser beam focusing head for laser cutting, a method and an apparatus for laser cutting of a metal component. The focusing head comprises a collimating lens (13) and a focusing lens (14). The collimating lens (13) and the focusing lens (14) are made of ZnS and have peripheral thickness of at least 5 mm. A deflecting mirror (15) operating at an inclination angle (α) from 40° to 50° is placed between the collimating lens (13) and the focusing lens (14) on the path of the laser beam. The laser cutting apparatus comprises a solid-state laser device (SL) emitting a laser beam with wavelength of 1.06 mcm to 1.10 mcm and power of 0.1 kW to 25 kW, said focusing head and a conveying fibre (CF) connecting the solid-state laser device (SL) and the focusing head.

EFFECT: invention provides a stable focusing position of a laser beam during cutting.

13 cl, 5 dwg, 1 tbl

FIELD: process engineering.

SUBSTANCE: invention relates to welding of at least two components 102, 104 of super alloys. In compliance with this process, mail weld 110 if made with the use of the first filler metal arranged between said components 102, 104 and weld surface 112 with the use of second filler metal made over the main weld. Spacer 506 is fitted between said components provided with optional flute 105 made along the surface 114 of weld 102, 104. Filler wire 504 is fed over preset surface 114 or inside said optional flute 105. Two lasers 700, 702 or laser 600 with connected beam splitter 604 produce first and second laser beams 508, 510. Said beams are directed at focus points 5122, 514 spaced apart through preset spacing (509), for example, 0.05-1.5 cm. First laser beam 508 is used for making of the main weld 110 with the help of fist filler metal between components 102, 104. Second laser beam 510 is used for making of the surface weld 112 with the use of second filler metal on the surface of the main weld 110.

EFFECT: perfected method.

9 cl, 8 dwg

FIELD: process engineering.

SUBSTANCE: invention relates to production of pipes by laser welding. Laser welding comprises emitting of two laser beams along edges at open pipe upper surface. Said laser beams are transmitted via different optical fibre glass and have focused spots of diameters making over 0.3 mm. Said laser beams are emitted so that front laser beam and rear laser beam are inclined to welding direction. Note here that incidence angles are defined relative to direction perpendicular to open pipe top surface. Front laser beam falls on open pipe top surface in welding direction before rear laser beam while the letter falls on open pipe top surface in welding direction after front laser beam. Front laser beam incidence angle is set larger than that of rear laser beam. Gap between front laser beam centre and that of rear laser beam is set at open pipe rear surface equal to 1 mm and more.

EFFECT: higher quality of weld, higher yield.

17 cl, 4 dwg, 3 tbl, 1 ex

FIELD: metallurgy.

SUBSTANCE: temporary beads 3 and 4 are made on thick 2 and thin 1 parts. The bead 3 height is by 3-4 times higher than thickness of part 1. Height of bead 4 is equal to height of bead 3. Bead 4 thickness is determined by equation S2=(1+Δ)·S1. Beads 3 and 4 contact surface is treated by ultrasound in ethyl alcohol. Parts 1 and 2 are secured in welding fixture. Butt joint gap and beads 3 and 4 shift at least 10% of part 1 thickness are ensured. Laser beam 5 is directed to butt joint of beads 3 and 4.

EFFECT: invention increases weld strength due to rational design of the temporary beads.

3 cl, 4 dwg

FIELD: metallurgy.

SUBSTANCE: device to manufacture items by layer-by-layer laser agglomeration of powders contains tanks for powder and powder surpluses, located between them module for item forming including table with drive of its vertical movement, device for powder supply to the table from powder tank, and powder discharge to power surpluses tank, optical laser system for agglomeration of the powder nozzles installed above the table for air or inert gas supply on the powder layer, and gas intake installed under the table with possibility of connection with vacuum system. The table is made gas permeable and is equipped with installed on its top surface of the refractory gas permeable plate intended for powder layer arrangement on its surface and agglomeration.

EFFECT: improved quality of obtained items.

1 dwg

FIELD: machine building.

SUBSTANCE: module comprises a guide belt, a movable orbital carriage mounted on the guide belt and able of travelling along it. The carriage includes a longitudinal movement drive and a moving device consisting of a carrying roller system and a gear wheel. A joint monitoring sensor, a welding wire reeling device and a handler are installed on the carriage. The handler consists of two mutually perpendicular linear guides with motors, which can move in respect to each other. The transverse linear guide is equipped by a laser welding head, a wire feeding unit, an arc welding torch, a video camera and a controller.

EFFECT: invention allows for the increase of productivity and efficiency of welding process for fixed ring pipe joints and for the improvement of welded joint quality.

3 cl, 3 dwg

FIELD: machine building.

SUBSTANCE: method of fork lug (18) manufacturing for hoisting devices with, in principle, horizontal in the work position fork blade (5), and adjacent to it via fork bend, in principle, vertical fork back (20), that is equipped with connecting elements (2, 3) for transportation devices, at that fork lug contains several connected parts means that at least some parts are welded with each other. At that parts of the fork lugs are welded by means of the electronic beam welding and/or laser welding. Weld between the adjacent surfaces of the parts is made from both sides over surface to minimum depth 15 mm.

EFFECT: increased lug strength.

11 cl, 16 dwg

FIELD: process engineering.

SUBSTANCE: invention relates to production of assembly obtained by connection of first structural element (1) with second structural element. First structural component (1) is configured by making of the set of long ledges (3) on its connection surface (2). Every ledge (3) has axial line, end and base. Axial line at the end of every ledge (3) is directed at the angle to perpendicular to connection surface (2) nearby the ledge base while angular orientation of axial lines extending through said ends varies with said set of ledges (3). Then, first structural element and multiple setting elastic laminate plies are bonded to input ledges (3) in at least several setting elastic laminate plies to solidify said plies to get second structural component.

EFFECT: higher hardness of the assembly of structural elements.

13 cl, 5 dwg

FIELD: metallurgy.

SUBSTANCE: method involves the direction of an electron beam to a welded joint on its face side. The electron beam is diverted during welding towards the material with a negative thermoelectric potential at an acute angle φ(0) to the joint. A provision is made for the diversion from the joint of a beam axis on the reverse side of the welded part under an action of magnetic fields of thermoelectric currents at an angle equal to the above angle φ(0). The value of the angle φ(0) is determined depending on a charge and mass of an electron accelerating voltage, magnetic induction on the joint surface, thickness of the welded part and a coefficient considering parameters of the joint and heating temperature for each pair of heterogeneous materials.

EFFECT: invention allows improving the quality of weld joints from heterogeneous metals and alloys of large thickness with no lacks of penetration throughout the joint thickness.

2 dwg

FIELD: metallurgy.

SUBSTANCE: proposed method comprises making of backing of allowance of one of the parts. Said backing is removed at machining after butt welding at vertical position of the beam. Backing depth and width equal 0.25-0.35 and 0.10-0.15 of butt depth, accordingly. Mark 0.004-0.006 of butt depth is made on back of backing opposite the butt to evaluate visually the absence of bridging by smelting rate.

EFFECT: high-quality weld.

2 dwg

FIELD: process engineering.

SUBSTANCE: invention relates to electron beam welding and can be used for making butts of thick-sheet structures in various machine building fields. Proposed method consists in that edges of structure elements are assembled line-on-line with clearance. Welding is performed in vacuum with electron beam scanning for forming of weld root and part of its cross-section while other part of weld cross-section on face surface is built up by filler. Note here that one of edges is skewed and clearance between edges is increased towards face side while electron beam scan angle is shifted towards skewed edge. Clearance between edges on back side may no exceed 0.5 mm while clearance between edges on face side makes 1-2 mm. Electron beam is scanned in circle of diameter d=(3/2)b-(1/2)a with centre shift from unskewed edge to skewed edge of Δ=(a+b)/4, where: a is clearance between edges on back side, b is clearance on face side.

EFFECT: higher quality of welding of thick-sheet structures.

3 cl

FIELD: process engineering.

SUBSTANCE: invention relates to electron-beam welding. Proposed method comprises applying of local magnetic field to parts butt, directing of electron beam to said butt to form penetration channel and electron-beam welding of parts at bottom position with part-through penetration. Applied is magnetic field its direction being perpendicular to butt plane. Electron beam is directed at acute angle to the interface selected to make electron beam enter the penetration channel at 90°±15°, to form beam curvilinear path and to direct electron beam nearby penetration channel bottom at 0÷30°.

EFFECT: higher quality of weld joint.

1 dwg

FIELD: metallurgy.

SUBSTANCE: proposed process of production of cages for prosthetic cardiac valves from commercially pure titanium comprises assembly and soldering of drawn wire and plate and thermal treatment. Prior to assembly, wire is annealed in vacuum furnace at 550-600°C for 30-40 minutes and cooled with furnace. After soldering, the cage is annealed in vacuum furnace at 550-600°C for 1.5-2 hours and cooled with furnace.

EFFECT: better manufacturability, lower labour input, high mechanical properties.

1 tbl, 1 ex

FIELD: process engineering.

SUBSTANCE: invention relates to welding, particularly, to electron beam welding vacuum of different-thickness parts. Said butt locking joint is made between large-depth part, lock base being made at weld edge end, and smaller-depth part to be jointed thereto. Note here that lock base is skewed at 45°≤α≤60°, while welding is effected with butt penetration through entire depth. Lock base can be skewed straightly or in zigzag manner.

EFFECT: higher quality of seam.

3 cl, 6 dwg

FIELD: metallurgy.

SUBSTANCE: joint of a pipeline from stainless steel with a vessel from titanium alloy comprises an adapter made in the form of a bushing, the lower part of which is made according to a spherical shell shape and is connected to it by means of electronic beam welding. The upper part of the bushing is installed coaxially inside the pipeline and is connected with it by means of high-temperature vacuum soldering. The adapter is made from a niobium-based alloy alloyed with at least one of the metals selected from the following group: tantalum, molybdenum, vanadium, titanium. Electronic beam welding of the adapter with the vessel shell is carried out with beam displacement along the shell joint surface with the adapter towards the adapter.

EFFECT: invention provides for tightness and high strength of connection.

6 cl, 2 dwg, 1 tbl

FIELD: process engineering.

SUBSTANCE: method may be used for making critical welded structures in machine building. Parts of be welded are arranged with clearance. Adding material is fed into said clearance. Grooves and adding material are washed by electron beam and common molten pool is produced. Clearance width is selected proceeding from the condition 1.1d≤h≤1.2d, where h is clearance width and d is adding material diameter.

EFFECT: higher quality of welded joints.

3 dwg

FIELD: machine part restoration, namely restoration methods suitable for using in aircraft engines, machine engineering and other branches of technology for restoring rubbing surfaces of cylindrical parts.

SUBSTANCE: method comprises steps of mounting on surface of part prepared for restoration before surfacing, blank of additive material in the form of band; using band with thickness 0.1 - 5.0 mm and mounting it at gap no more than 0.2 mm; performing multi-layer surfacing of additive material in vacuum by means of scanning electron beam; mechanically working part after surfacing each layer of additive material.

EFFECT: simplified process of surfacing material, elimination of residual stresses and deformations in article.

11 cl, 2 dwg, 1 tbl

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