Fibrous pre-molded gas turbine engine blade workpiece made from composite material and having embedded platform and its performing method
SUBSTANCE: invention relates to fibrous pre-molded workpiece performing method for making of turbomachine blade made from composite material; wherein method includes performing by three-dimensional weaving of fibrous stock (100) in form of single part with layers of longitudinal threads (c1-c24), interconnected by weft threads (t1-t24) layers of threads, and fibrous workpiece forming to produce fibrous pre-molded workpiece in form of single part, containing part, forming feather pre-molded workpiece, and, at least, one part forming pre-molded platform workpiece. In process of weaving threads (c5-c7) of longitudinal fibers first group come out of fibrous workpiece on side of workpiece one of lateral sides (110a) to form part (120), corresponding to platform pre-molded workpiece, and threads (c3 and c4) of longitudinal threads second group are introduced into fibrous workpiece with mutual intersection between first group threads and second group threads.
EFFECT: invention also relates to pre-molded workpiece, produced by this method.
15 cl, 4 dwg
FIELD: textiles, paper.
SUBSTANCE: group of inventions discloses a three-dimensional woven preform, a fibre-reinforced composite material comprising this preform, and a method of their manufacturing. The woven preform comprises one or more layers of fabric with the warp located in a predetermined direction. A part of the fabric with the warp located in the predetermined direction is pushed into the mould to form a protrusion. The preform comprises a protrusion and a connecting protrusion on the housing. The housing and the vertical protrusion are integrally woven, thus forming a continuous fibre across the whole preform. One part of the fabric with the warp located in the predetermined direction comprises stretchable carbon fibres in the warp direction and the other comprises conventional carbon fibres. The fabric with the warp located in the predetermined direction may be woven on a weaving loom provided with a differential tension mechanism. The fabric with the warp located in the predetermined direction may be a single- or a multilayer fabric. The preform or the composite material may be a part of the aircraft port-hole frame.
EFFECT: forming the three dimensional preform having a reduced weight and/or improved operational characteristics as well as complete weaving of different parts of the structure.
40 cl, 6 dwg
SUBSTANCE: marking element is made in form of woven tape, formed by interlacing of main threads from thin poorly melting wire and weft threads of two types: glass threads of white colour and carbon threads of black colour, forming straps with specified combination, read by scanner. Application of fire-resistant threads in woven tape gives advantage of reliability of information storage under conditions of fire impact.
EFFECT: increase of protection of marking element against counterfeiting.
FIELD: textiles, paper.
SUBSTANCE: woven three-dimensional preform, made in one piece, comprising stiffening elements made in at least two directions, created from a textile fabric containing a first, a second and possibly a third layer of fabric. The yarns are interwoven over a part between the first and second fabric layers so that the first fabric layer can be folded relative to the second fabric layer. The additional yarns are interwoven over a part between the second and third fabric layers so that the third fabric layer can be folded relative to the second fabric layer.
EFFECT: when folding the layers of textile fabric the three-dimensional woven preform is formed, made in one piece and comprising stiffening elements formed in at least two directions.
66 cl, 23 dwg
FIELD: textiles, paper.
SUBSTANCE: preform has a three-dimensional woven configuration with weft fibres interwoven with providing weaving layer-to-layer of layers of warp fibres and weaving of fibres inside each layer. And at least one leg emerges from the base. The base and each leg comprise at least two layers of warp fibres. The legs may be parallel to each other or located at an angle to each other and/or may extend sinusoidally in the weft and/or warp direction. Preferably, the outer ends of the base and/or the legs are made in the form of narrowing formed by the end layers of warp fibres having a stepped pattern.
EFFECT: obtaining woven preform for use in reinforced composite material which may be woven smooth and folded into its final form.
46 cl, 10 dwg
FIELD: textiles, paper.
SUBSTANCE: preform has a three-dimensional woven configuration with the weft fibres interwoven with providing weaving layer-to-layer of the layers of warp fibres and weaving of fibres inside each layer. And at least two legs emerge from the base. The base and each leg comprise at least two layers of warp fibres. The legs may be parallel or located at an angle to each other or the channel of variable width can be between them. Preferably, the outer ends of the base and/or the legs are made in the form of narrowing formed by the end layers of warp fibres having a stepped pattern.
EFFECT: obtaining woven preform for use in reinforced composite material which may be woven smooth and folded in its final form.
16 cl, 7 dwg
FIELD: textiles, paper.
SUBSTANCE: invention relates to the manufacture of the fibrous structure having a variable thickness, by three-dimensional weaving. The fibrous structure is manufactured by three-dimensional laminate weaving with the thickness in a direction perpendicular to the direction (C) of the warp and the direction (T) of weft that varies along the warp direction while maintaining the same number of warp threads involved in weaving in all levels of the fibrous structure along the direction of the warp. Upon transition in the warp direction from the first part of the fibrous structure to the second part of the fibrous structure having a thickness greater than the thickness of the first part, the number of planes of warp is reduced and the number of layers of warp threads is increased with no change in the number of warp threads by forming at least one plane (P1, …) of warp in the second part with the warp threads passing at least from two different planes (P1, P2, …) of warp in the first part.
EFFECT: technical result is to increase locally the weight ratio and/or density of weaving the weft or warp threads, to reduce the ability to decrease in thickness during shaping the fibrous structure obtained by the three-dimensional weaving by means of squeezing.
12 cl, 8 dwg
FIELD: textiles, paper.
SUBSTANCE: method of manufacturing the woven preform comprises the steps of: (a) forming the adjacent layers, each of which comprises warp fibers extending in parallel to each other and forming substantially vertical columns. At the step (b) the weft fibers are woven in the layers of warp fibers to form a base and two legs extending from the base. Moreover, the base and each of the legs are made of at least two layers of warp fibers, the base has a first edge and a second edge, and each of the legs has an inner edge and an outer edge. Each weft fiber is woven so that it extends from the first edge of the base towards the central part of the base outwards its layers, then into the layers of one of the legs back to the central part of the base, then into the layers of the other leg and outwards the layers of the legs and back into the layers or the central part of the base towards the second edge of the base. At that the weft fibers extend into each of the legs from its inner edge to its outer edge and back to its inner edge and provide a mutual fixation of base layers and the layers of each leg, as well as a mutual fixation of warp fibers in each layer.
EFFECT: creation of a three-dimensional preform of better quality, which does not contain loops and waves in the structure, as well as manufactured for less period of time.
23 cl, 6 dwg
FIELD: textiles, paper.
SUBSTANCE: invention relates to webbing of complex geometric configurations for volumetric reinforced composite products which is flat woven layers with the possibility of their unbending relative to each other to produce three-dimensional configuration and formed by warp and weft threads, different that the tape is solid-woven blank formed by intersection of weft layers that are formed by a complex texture by transition of weft thread of the same length in sequence from one woven layer to another for each cycle of laying of weft thread forming the solid surfaces of fabric layers of equal density in weft thread with preservation of the texture shift in the sites of weft thread transition from layer to layer, and the order of weft thread laying in layers is determined by the desired shape of the blank.
EFFECT: exclusion of exfoliation and the ability to maintain a given shape.
FIELD: textiles, paper.
SUBSTANCE: invention relates to a fiber reinforced structure for detail made of a composite material formed at least in part through a multi-layer three-dimensional weaving with a weave of complex satin weaving, comprising: at least first, second and third adjacent layers of weft threads, and weft threads of the first, second and third layers are located in columns, each of which contains a weft thread of each of the said layers, the first set of warp yarns, in which each warp thread one by one grabs one weft thread from the number n of the yarns of the first layer of weft threads and one thread of the number n of the second layer of weft threads adjacent to the first, and the second set of warp yarns, in which each warp thread one by one grabs one weft thread from the number n of yarns of the second layer of weft threads and one thread from the number n of the third layer of weft thread adjacent to the second, with both sets of warp yarns follow the similar routes, but with offset relative to one another in the direction of the warp, so that in the same planes of weaving the threads of the second layer of weft threads captured by warp thread of the first set and by warp thread of the second set are different, and n is an integer number at least equal to 3.
EFFECT: provision of sufficient communication between the layers to prevent delamination without affecting the mechanical strength in a direction parallel to the planes of the layers.
15 cl, 31 dwg
FIELD: textiles, paper.
SUBSTANCE: material comprises a biologically active polyester fiber obtained by modification of a fiber during crasing. Bioactive polyester fiber has a linear density of not less than 0.33 tex, and the linear density of natural and / or chemical fiber is 0.33-0.51 of its linear density, with the following components content: natural and / or chemical fiber - 70-95 wt %, biologically active polyester fiber - 5-30 wt %.
EFFECT: increased bioprotective properties with significant reduction of consumption of biologically active polyester fiber.
FIELD: textile industry, in particular, structure of fabric and method for producing such a fabric.
SUBSTANCE: fabric is manufactured by interweaving of warp and weft threads, with weft threads being combined thread including polyurethane core making 0.5-5.0% by weight of fabric, and twisted layer. Fabric is composed of thermally stabilized filaments. Warp threads and twisted layer are made from cotton filaments. Surface density of fabric is 75-435 g/m2, with number of warp threads per 10 cm making 154-446 and number of weft threads making 150-481. Method involves providing mutual interweaving of weft and warp thread systems; performing chemical processing, dyeing, printing and providing final finishing. Thermal stabilization process is carried out at temperature of 170-1900C for 40-90 s immediately before preliminary chemical processing or dyeing or printing process or before final finishing procedure.
EFFECT: convenient use and reduced manufacture costs.
3 cl, 1 tbl
FIELD: woven fabrics.
SUBSTANCE: fabric comprises warp and weft fibers. In the first section of the fabric the warp and weft fibers are interconnected, whereas in the second fabric section the warp and weft fibers can move one with respect to the other. When the fabric is bent parallel to the warp fibers and parallel to the weft fibers, the second section of the fabric is compresses thereby causing the warp and weft fibers in the second section of the fabric to be oriented along the same line. The method of manufacturing of the fabric is proposed.
EFFECT: simplified manufacturing and reduced labor consumption.
30 cl, 9 dwg
FIELD: manufacture of article from sheet material.
SUBSTANCE: two-dimensional sheet material for creating structure of three-dimensional shape has sheet material defining sheet wherein open space is left. Method involves bending sheet material in first direction extending in parallel with open space for creating first fold line; bending sheet material in second direction perpendicular to first direction for creating second fold line. Said bending procedures lead to disappearance of open space and connection of sheet material in abutting relation along first and second fold lines so as to form joint.
EFFECT: provision for creating three-dimensional structure from two-dimensional sheet, allowing the procedures of cutting and stitching of sheet material for producing of three-dimensional structures to be minimized or eliminated.
15 cl, 7 dwg
FIELD: manufacture of fabric possessing properties preventing from magnetic and electromagnetic fields and/or metal therapeutic effects.
SUBSTANCE: fabric has weft-warp type structure which is formed at least partly by copper-containing threads, zinc-containing threads, and silicone-containing threads. Such fabric provides barrier against magnetic and electromagnetic fields and also produces metal therapeutic effect if fabric is brought into immediate contact with human body.
EFFECT: increased quality and enhanced barrier properties.
14 cl, 2 dwg
FIELD: textile, textile fabrics, used in paper-making production.
SUBSTANCE: cloth manufacturing method consists in application of material based on polymeric resin using piezojet system on main underlayer preselected backside parts in the form of drops with the average diameter 10 μm and more to form separate discrete elements of the specified material based on polymeric resin. The precipitated material in separate preselected areas is approximately 0.5 mm high. The specified main underlayer preselected separate areas may look like protuberances, created by interknitted threads, which make cloth. The material based on polymeric resin is hardened in the appropriate way in accordance with its chemical composition and if necessary it is ground till the precipitated material areas are at the same height above the main underlayer surface plane.
EFFECT: separation of the drying cloth backside from the surface.
28 cl, 7 dwg
SUBSTANCE: metallised material is intended for fabrication of products characterised by antimicrobic properties. Structurally the metallised material incorporates a copper-containing filament whose outer surface is lengthwise partly coated with a layer of a metal material whose potential is higher than that of copper.
EFFECT: invention enables production of a material characterised by improved antimicrobic properties and high-grade operational performance.
1 dwg, 3 tbl, 3 ex
FIELD: textile, paper.
SUBSTANCE: invention refers to solid-woven work-pieces for reinforcing composite structures. The solid-woven three-dimension work-piece is made with rigidity elements passing in two directions and is fabricated out of base cloth consisting of the first, second and third layers. Multitude of threads are interknit in the zone between the first and the second layers so, that the first layer can be bent off the second one. Additional multitude of threads is interknit in the zone between the second and the third layers, so that the third layer can be bent off relative to the second one. Upon completion of base-cloth bending there is formed the solid-woven three-dimension work-piece with elements of rigidity passing in two directions.
EFFECT: facilitating fabrication of convenient in application and more durable three-dimension work-pieces.
54 cl, 19 dwg
FIELD: textile, paper.
SUBSTANCE: mechanical part is intended for hinged connection with other parts in their terminals points, for instance as lever of chassis support. Part is made of composite materials and consists of three-dimensional cloth of fibre central pre-moulded stock (13) and of fibre peripheral pre-moulded stock (11). Central and peripheral pre-moulded stocks are fixed to each other with the help of binding wires, at the same time each binding wire passes through each of pre-moulded stocks or at least through some of them.
EFFECT: produced mechanical part has small weight and withstands loads well.
15 cl, 18 dwg
FIELD: personal use articles.
SUBSTANCE: multilayer insole consists of upper woven layer facing foot, lower woven layer adjacent to inner side of shoes and middle layer between them, which is manufactured with number of middle layers, made by plain weave from flax threads each, consisting of horizontal and vertical layers, not more than 4. Besides vertical middle layer is connected to lower horizontal layer by weaving of common woof threads of lower horizontal layer and vertical middle layer with warp threads of lower horizontal layer and vertical middle layer, and with n-th horizontal middle layer as a result of weaving of common woof threads of n-th horizontal middle layer and vertical middle layer with warp threads of n-th horizontal middle layer and vertical middle layer. With upper horizontal layer - as a result of weaving of common woof threads of upper horizontal layer and vertical middle layer with warp threads of upper horizontal layer and vertical middle layer, so that upper layer facing foot in heel part has horizontal surface formed by 48 woof threads, 100 warp threads of upper layer and 100 warp threads of middle vertical layer. Curvilinear contour of part is formed by three rectangular ledges at inner side and three rectangular ledges at field side with t number of woof threads along height of vertical middle layer, where t is selected from 2 to 14; and from warp threads for each ledge in areas of bevels for inner and field sides of heel parts, where c=6, via b woof vertical layers. Where b=4 and a warp threads between inner and field sides of heel part, where a=76; and d woof vertical layers of field side of heel, waist and toe parts, where d=176. In toe part it has horizontal surface formed by 104 woof threads, 140 warp threads of upper layer and 140 warp threads of middle vertical layer. Curvilinear contour of part is formed by five rectangular ledges at inner side with s number of woof threads along height of vertical middle layer, where s is selected from 2 to 9; and with c, f, c, f warp threads for each ledge in area of bevel for field side of toe part, where c=6, f=12, via e, g, e, b of woof vertical layers, where e=8, g=12, b=4, and three rectangular ledges from warp threads for each ledge in area of bevel for inner side of toe part, where c=6, via b woof vertical layers, where b=4; and h warp threads between field and inner sides of toe part, where h-90, and i woof vertical layers of inner side of toe part and waist parts, where i=84 with s, r number of woof threads along height of vertical middle layer, where s is selected from 2 to 9, and r is selected from 2 to 10. In waist part there is a horizontal; surface made by 96 woof threads, 140 warp threads of upper layer and 140 warp threads of middle vertical layer, curvilinear contour of which is formed by three rectangular grooves at inner side with o, p, q, r number of woof threads along height of vertical middle layer, where o is selected from 2 to 13; p is selected from 2 to 12; q is selected from 2 to 11; r is selected from 2 to 10; and with f warp threads for each groove in area of bevel for inner side of waist part, where f=12 via j, k woof vertical layers, where j=16, k=24; and 1 woof vertical layers of inner side in waist and toe parts, where l=68, besides number of woof threads along height of vertical layer is not more than 14.
EFFECT: improved manufacturability of process as a result of simultaneous running of layers and their connection by method of single-shed figured dobby weaving in textile machinery with simultaneous increase of insole service life and adjustable elasticity of insole, which takes into account features of human foot structure in process of wearing.
3 cl, 5 dwg
FIELD: machine building.
SUBSTANCE: fibrous structure has internal or middle section and section adjoining external surface or surface layer of structure. Also, the fibrous structure is formed with volume interweave in its middle section by means of at least one interweave chosen from interlock-weave and multi-layer weave and by means of weaving layer with satin weave in its surface.
EFFECT: fabrication of solid woven strengthening fibrous structure with specified mechanical properties and maintained structure continuity.
21 cl, 134 dwg, 12 ex