Automated line for production of confectionary products with filling

FIELD: food industry.

SUBSTANCE: automated line contains a mixer, a dough-kneading machine, a moulding machine, a bakery oven, a roll-over drum, a glazing line and an automated packaging apparatus. The line is equipped with a water treatment installation positioned downstream the dough-kneading machine and connected to the moulding machine. The moulding machine additionally contains a multipositional sprinkler related to the machine microprocessor control unit. The microprocessor control unit is based on a time relay representing the actuator mechanism of the multipositional sprinkler with the help of a preset sequence of pulses.

EFFECT: invention implementation allows to enhance the ready product quality.

2 cl, 4 dwg

 

Automated line refers to technological equipment for production of confectionery products, such as cake filling.

Known mechanized production line for the production of cakes, including automaker, dough mixing machine, feeder, conveyors, forming machine, oven, circulation dryer, conveyor drying chamber, trolley (Equipment for the production of flour confectionery: Textbook. The allowance. / Dragilev A. I. - M.: Agropromizdat, 1989. - S. 308).

The disadvantage of it is incomplete zavaltsovyvanie dough pieces before loading into the furnace, and after baking.

Famous line for confectionery containing tunnel kiln associated with cooling tunnel, inside which are transporting conveyors for movement of baked goods through the device slitting process conveyor associated with the guillotine, who placed a dispenser Line for baking pastry. Patent RU No. 47176, MKI A21B 1/22, starting date of validity of the patent: 26.04.2004, published: 27.08.2005,).

The disadvantage of it is the increased friction between the test and convergent petals, resulting in poor performance of the line.

Famous production line pastry with a filling containing the mechanism of the image is of a test tube filled with, includes tubing dough and stuffing and forming a chamber with the outlet, a closed belt conveyor to move products, stamping disks for moulding articles located above the upper branch of the belt, the node blower test tubes, including the fan and shroud installed before stamping disks, freezing machine (production Line pastry with filling. Patent RU No. 97114784, MKI A21C 9/06, starting date of validity of the patent: 02.09.1997, published: 10.07.1999,).

The disadvantage of it is incomplete zavaltsovyvanie dough pieces before loading into the furnace, and after baking, the increased number of marriage.

Well-known technological line for production of flour confectionery products functional products, including communicated between a and installed in the technological sequence dispenser flour weight, dough mixing machine, a conveyor receiving the test, the test feeder, machine moulding, oven gas, cooling conveyor, conveyor rotary machine replication gingerbread, the rotary device, installation of the dryer, conveyor distribution (Technological line for production of flour confectionery functional purpose. Patent RU No. 94114, MKI A21D 13/08, starting date of validity of the patent: 09.03.2010 year, is published: 20.05.2010,).

The disadvantage of this line is incomplete zavaltsovyvanie dough pieces, as a result of many forms of marriage before loading into the furnace, and after baking.

The closest analogue is the automated line for production of confectionery products containing beater, dough mixing machine, forming machine, baking oven, dryer replication, a line of glazing, packing machine, equipped with made of food grade stainless steel material a device for supplying water, placed in a forming machine between the test and convergent petals and connected to the device for purification of water filters in the form of a vertical cylindrical chamber of the apparatus, filled with cation exchange resin (Automated line for production of confectionery products. Patent RU No. 128458, IPC A21D 13/08, starting date of validity of the patent: 19.12.2012, published: 27.05.2013,).

The disadvantage of this line is incomplete zavaltsovyvanie dough pieces, as a result of many forms of marriage before loading into the furnace, and after baking, slow performance line.

Task to be solved by the claimed invention is directed, is the need for a full cavalcavia dough pieces before baking, reduce scrap, reduce friction between t the place and convergent petals the productivity of the line.

The problem is solved due to the fact that the line containing the mixer, dough mixing machine, forming machine, baking oven, dryer replication, line, glazing, packaging machine, characterized in that the automated line is equipped with a water treatment plant, made in the form of nodes iron removal, water softening, adjust alkalinity, installed after dough mixing machine and connected to the molding machine, thus forming machine further comprises a power sprayer associated with the microprocessor control unit of the machine, and a microprocessor control unit equipped with a time relay, which is the actuator power sprayer, using the specified sequence of pulses.

The power sprayer is made, preferably, of stainless material, such as plastic food, and the number of positions equal to the number of simultaneously baked dough pieces.

The invention is illustrated by drawings, where Fig.1 - automated production line pastry with filling, Fig.2 - molding machine with the power sprayer, Fig.3 - the power sprayer of Fig.4 is a diagram of the installation of water treatment to ormusa machine.

Automated line for production of confectionery contains the mixer 1 (Fig.1), dough machine 2, the forming machine 3, a baking furnace 4, the drum replication 5, line glazing 6, packing machine 7.

Forming machine 3 includes a feed station filling 8 (Fig.2), a gear pump 10 from a supply tank 9 to feed jam in a test workpiece, forming a roll-type mechanism 14 comprising two gear shafts 16, block nozzles 17, which is located in the area of grease "A", the conveyors 12, made in the form of frame construction sheathed with sheet stainless steel, the dispenser filling 15. The spout 15 has nine outputs by the number of dough pieces, the node diaphragm cutting 18 posted by multiposition mechanism with convergent petals, incremental sensor 19, the time switch 11, for example, type ARIES OUT for automatic control of actuators in the power sprayer 13, set to have its own program pulse shaping depending on the feed tray.

Node diaphragm cutting 18 is a multi-position mechanism with convergent petals, driven by two pneumatic cylinders (the drawing is not specified).

Multi-sprayer 13 consists of nozzles 20 (Fig.3), the discharge line water Kahn is the realisation 21, strainer for additional water purification 22, valve 23, which transmits the filtered water in one direction and prevent flow in the opposite direction of the solenoid 24. It is made of food grade stainless steel material, for example plastic. The number of nozzles equal to the number of pieces on the baking sheet, for example nine.

Water purification is carried out by installing water treatment, consisting of installation of iron removal 25 (Fig.4), control block of iron removal filter output for regeneration at a specified time 26, the installation of water softening 27, 28, 29, the process control block filter regeneration softening with water meter 28, which includes a filter regeneration, dosing pump hydrochloric acid 30, the supply tank with acid 31, flow switch 32, the control unit of the pump 33, the compressor and air supply in the pipeline of the source water, the compressor with the receiver and with the automatic control system 34, regulator water pressure in the water pipe 35, the control pressure gauges 36, ball valves for shut-off of individual devices, samplers 37.

Automated line works as follows. In a mixing bowl machine 2 is fed flour, ingredients, there is a batch of dough, then the dough is fed into the forming mechanism of a roll-type 14, then the operator takes the tray onto the conveyor 12, the sensor 19 at allivet movement of the pan, microprocessor time relay 11, which automatically controls the actuator device by using the specified sequence of pulses opens the check valve 23 to the power mechanism 13 0,9...1,1 with to supply filtered water to the zone of grease "A" in forming each of the first row of dough pieces on a baking sheet.

Microprocessor-based relays 11, in which the program is repeated specified number of times a sequence of pulses (cycles). The cycle consists of a set of steps, each of which sets the pulse duration and pause duration.

From a block of nozzles 17 on the output forms of the test harness with the filling inside, forming a roll-type mechanism 14 pump harness to the node diaphragm cutting 18, convergent petals, driven by two pneumatic cylinders, when his toe cut off from the test harness gingerbread preparation, closing with the ends of the filling inside the cake, billet fall on a baking sheet in a checkerboard pattern.

Another operator takes a baking sheet with blanks and puts them on the net under the furnace. The process is continuous.

Next, the cooled billet is fed into the drum for replication gingerbread 5, where it, rolling on the inner auger drum, moves to the outlet nozzle, obvalivaete in g is asirvatham syrup. After glazing the cake is served to the line of glazing 6, where drying.

The introduction of the intermediate lubricant spraying implemented using the power sprayer, can reduce the friction between the test and the petals of a node diaphragm cutting. This resulted in the decline in marriage and increase the productivity of the line.

1. Automated line for the production of pastry with a filling containing a mixer, dough mixing machine, forming machine with microprocessor control unit, oven, dryer replication, line, glazing, packaging machine, wherein the automated line is equipped with a water treatment plant, made in the form of nodes iron removal, water softening, adjust alkalinity, installed after dough mixing machine and connected to the molding machine, thus forming machine further comprises a power sprayer associated with the microprocessor control unit of the machine, and a microprocessor control unit equipped with a time relay, which is the actuator power sprayer, by using the specified sequence of pulses.

2. Automated line for p. 1, characterized in that the power sprayer is made of stainless material is a, for example, plastic food, and the number of positions equal to the number of dough pieces, bake at the same time.



 

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