achines or equipment for making or processing doughs and handling baked articles made from dough (A21C)

A   Human necessities(304962)
A21C              achines or equipment for making or processing doughs; handling baked articles made from dough(1378)

ethod for producing pelmeni enriched with fish raw material // 2614372
FIELD: food industry.SUBSTANCE: method involves kneading the dough, preparing the raw material of beef, pork, fish of the cod family, and preparing the plant component of pearl barley porridge. Stuffing for pelmeni is prepared by mixing the animal raw materials, the plant component, fresh chopped onion, food salt, spices and water. The ground fish, beef, pork and pearl barley porridge are used at the specified weight ratio. The pelmeni are moulded, frozen, tumbled and packed.EFFECT: invention can improve the nutritional value of the product while reducing its caloric value.1 dwg, 3 tbl, 1 ex

Production line for powder hop-pumpkin starter // 2614364
FIELD: food industry.SUBSTANCE: invention relates to baking industry, in particular to bakery starter manufacturing and can be used for functional purpose bread production. The line comprises manufacturing of two phases, phase of batch preparation of liquid hop-pumpkin starter and phase of powder hop-pumpkin starter preparation. For the purpose of liquid hop-pumpkin starter preparation, the line comprises head tanks for cold and hot water, reservoir for the liquid hop-pumpkin starter, liquid component metering unit, loose component metering unit, scalding machine, batching station, yeast vessel, pump. The line additionally includes a dosing hopper for crushed pumpkin, a vacuum evaporator to produce hop extract, a two-stage convective vacuum-pulse dryer to produce powder hop-pumpkin starter. The dryer consists of a convective stage, a vacuum pump and a vacuum-pulse cabinet.EFFECT: invention allows for the production of powder hop-pumpkin starter enriched with biologically active substances.1 dwg

ethod for producing pelmeni enriched with fish raw material // 2613449
FIELD: food industry.SUBSTANCE: method involves kneading the dough, preparing the raw material of beef, pork, fish of the cod family, and preparing the plant component of millet porridge. Stuffing for pelmeni is prepared by mixing the animal raw materials, the plant component, fresh chopped onion, food salt, spices and water. The ground fish, beef, pork and millet porridge are used at the specified weight ratio. The pelmeni are moulded, frozen, tumbled and packed.EFFECT: invention can improve the nutritional value of the product while reducing its caloric value.1 dwg, 3 tbl, 1 ex
Batch dough kneading machine // 2613289
FIELD: food industry.SUBSTANCE: invention relates to dough making equipment for bakery and confectionary production. Batch dough kneading machine comprises a cylindrical bowl where sensors and a mixing unit are installed, the mixing unit is made as a hollow rotating shaft set centrally in the bowl. The shaft height is evenly equipped by three pairs of hollow mixing blades of the same length having longitudinal grooves with holes. The machine is also equipped by a vessel with water, heating and cooling devices. The mixing blades are set at the angle of 90 to each other. The water vessel, cooling and heating devices are fitted by shutoff valves connected to the mixing unit space. Actuating units and sensors are connected to a control unit fitted with a power source. The water vessel is connected to a pump. Heating and cooling devices are equipped by compressors coupled with the actuating units.EFFECT: invention use ensures extension of functional possibilities of a batch dough kneading machine.2 dwg

Dough-kneading machine and method for preparation of food dough // 2605193
FIELD: food industry; machine building.SUBSTANCE: invention relates to kneading machine (10) for preparation of food dough, comprising reservoir (20), equipped with tight cover (70), and rotor (30) installed with possibility of rotation around vertical axis (A) in reservoir (20). Rotor (30) has a flat base consisting of multiple blades (32, 33), and multiple mixing blades extending from said blades (32, 33) in vertical direction (V). Blades (32, 33) of rotor (30) have skewed surfaces (34) formed on periphery on lateral sides and facing in direction (R) of rotation of rotor (30). Mixing blades comprise first and second mixing blades (35, 36) made so that they create between them vortex motion of particles of solid ingredients in plane (P), passing through axis (A) of rotation of rotor (30) and perpendicular to its base. Also disclosed is a method for preparation of food dough using said machine.EFFECT: invention provides maximum level of hydration with minimum time for preparation of dough.7 cl, 4 dwg

Device for supporting dough portions and dough treatment unit incorporating said device // 2604558
FIELD: food industry.SUBSTANCE: invention relates to a device for supporting dough portions. Device for supporting dough portions having a rectangular frame, a rectangular fabric and several planks attached to the fabric substantially parallel to each other and at a distance from each other. Planks are continued throughout the distance between two opposite sides of the frame. Herewith the planks with their outer ends are movably connected with two opposite sides of the frame. In the first state two successive planks are connected to the frame at the first mutual distance, which is less than the fabric length between the said planks, and in the second state are connected to the frame at the second mutual distance, which substantially equals the fabric length between the said planks. On two opposite sides the frames are equipped with multiple recesses open from the top to place therein the outer ends of two sequential planks, herewith at least one of the planks is connected to the frame with the possibility of removal.EFFECT: invention enables to obtain a device, which is easily adjusted for transition from one dough portions to another ones.15 cl, 16 dwg

ethod of product making from dough shell with two non-mixed filling components, and device for its implementation // 2603764
FIELD: machine building.SUBSTANCE: method includes supply of dough strips on placed in close proximity to each other and forming drums rotating towards each other. Dough strips are supplied on drums so, that dough strip adjacency length to drums before individual product release was at least in 20 times greater than dough strips thickness. At least, one of drums includes rows of cells. Different filling components are simultaneously suppled each on its dough strip so, that filling components were entering forming zone with speed, close to dough strips speed. Filling components supply is performed from two slit openings, located above drums and stretched along drums axes, one of which is located closer to one drum, and other is closer to other. Near to drums working surfaces by means of cells and adjacent to them drum working surface area maximum approach point providing different filling portions separation in product, forming of product outer surface, dough strips fragments edges molding to each other together with excess filling extrusion, and formation of closed dough shell. Dough strips fragments edges molding is carried out in form of molding point allowing filling traces, adjacent to product dough shell, enclosing both filling components, and encircling it. In other embodiment inner dough strip is used for formation of dough partition. Molding of all three dough strips fragments edges to each other is carried out so, that outer strips were molded from inner side with excess filling extrusion, and formation of closed dough shell. Supply of inner dough strip is performed in extended narrow channel, which minimum width does not exceed inner strip forty-fold thickness, located between filling supply slotted holes. Also disclosed is filling supply device in accordance with disclosed methods.EFFECT: invention provides moulding of product from dough shell with two non-mixed filling components with filling components supply immediately on all forming drum row cells.25 cl, 1 dwg

System for production of end products by cutting flat blocks, in particular, flat and hollow wafer blocks // 2602292
FIELD: food industry.SUBSTANCE: invention relates to food industry and can be used in production of end products by cutting flat and hollow wafer blocks. System (1) includes main cutting device (3), in which there is device (12) for contour cutting. Device (12) cuts blocks (B) on contour cuts across straight transfer path. Transportation path extends in lengthwise direction of system. Main transportation device (6) located along transfer path, moves blocks (B) through device (12) for contour cutting. Device (12) for contour cutting includes at least one module (13) for contour cutting, which is equipped with at least one cutting tool (14a). Tool (14a) which can move back and forth in transverse direction of system and performs contour cutting in blocks (B), moving through device (12) for contour cutting in longitudinal direction of system.EFFECT: higher quality of finished product.47 cl, 32 dwg

Device for dough rolling and dough ribbon production from dough (versions) // 2598573
FIELD: food industry.SUBSTANCE: device contains a frame whereon an upper and a lower pairs of rollers are installed. Each rollers pair has an own drive for this pair rollers rotation in opposite directions. A pendulum with a projection and a supporting caster is installed on the frame between the upper and the lower pairs of rollers by means of an axle. A dough ribbon position sensor triggering in case of the ribbon tension is attached to the frame on one side of the pendulum. A ribbon position sensor triggering in case of the dough ribbon sagging and deviation from the preset position is attached to the frame on the other side of the pendulum. The pendulum projection is located so that to enable interaction with the sensors. An adjustable gap is formed between each pair of the rollers. The lower pair of rollers is shifted to one side relative to the upper pair of rollers. Each dough ribbon position sensor is connected to the device operation control unit connected to the drive for rotation of the upper pair of rollers. According to another version, the device is equipped with a dough ribbon position sensor located under the pendulum so that to enable interaction with the pendulum projection in case of the dough ribbon sagging and its maximum deviation from the preset position. According to the third version, the device is equipped with a dough ribbon position sensor located under the pendulum so that to enable interaction with the pendulum projection in case of maximum allowable tension of the dough ribbon and its deviation from the preset position as well as with a counterweight attached on the pendulum.EFFECT: invention allows to enhance the device reliability and dough ribbon production quality, approximate the rolling process to the traditional manual process where the rolling quality, the ribbon strength, homogeneity and elasticity are achieved.3 cl, 6 dwg

High-efficiency device for production of dough semi-products with filling // 2598140
FIELD: food industry.SUBSTANCE: invention relates to food industry, in particular, to production of composite semi-finished food products from shell with filling. Device comprises a roller intended for formation of at least two bands of coating material, said roller consisting of at least two mechanisms, including at least two counter-rotating rollers and pressure roller. Device comprises a stamping mechanism - a pair of drums configured to rotate towards each other. Device comprises a stuffing feeder configured to supply filling between bands and has a wedge-shaped fragment pointing towards drums. Device comprises a dosing unit configured to batch filling through outlet channels of stuffing feeder. Device comprises zone for moulding semi-finished products, in which are fed bands of coating material and a portion of filling. Said zone is in form of cells located in immediate proximity opposite each other, said cells having inlet holes having shape of inner surfaces, corresponding to shape of obtained semi-finished products, or including screens of corresponding shape. Structural units of device have certain shapes and dimensions.EFFECT: invention enables to create a device to manufacture a wide range of semi-finished products of high quality from dough with filling.180 cl, 14 dwg

Dough rolling method // 2597126
FIELD: food industry.SUBSTANCE: one supplies dough in a gap between one pair of rollers rotating in opposite directions and obtains a thick dough ribbon at the gap outlet. After that, one imparts a constant shape to the ribbon in its cross section along the whole thick ribbon length between the rollers pairs. The obtained thick ribbon is passed through a gap of the next pair of rollers rotating in opposite directions; a thin ribbon with decreased cross section is obtained. In the zone between roller pairs gaps one performs arbitrary ribbon sagging, measures the ribbon sagging value and, depending on such value, decreases or increases the rate of the first rollers pair rotation. Between the two roller pairs gaps, one imparts an inclined position to the ribbon while the ribbon sagging (h) is performed within the range of (0.2-0.8)H, where H is the centre-to-centre distance between the first and the second roller pairs.EFFECT: invention allows to enhance the dough rolling quality and rate.3 dwg

anufacture of dough goods with filling // 2597083
FIELD: food industry.SUBSTANCE: according to the goods manufacture method, one performs supplying of a filling and two preliminarily rolled out dough ribbons into the goods moulding zone and proceeds with goods moulding with drums simultaneous rotating towards one another; halves of moulding cells are positioned in an inversed manner on the drums surfaces. The moulded goods are pushed out from the cells. The method specificity is as follows: the filling is moulded in the form of a ribbon with thickness 5-30 mm less than each dough ribbon width; the filling ribbon and dough ribbons are continuously and simultaneously supplied to the moulding place; supplying is performed so that the dough ribbons and the filling adjoin one another before moulding. In the process of moulding, the dough ribbons and filling parts, formed on the drums surfaces outside the moulding cells, are pushed out into the following goods being moulded. The dough ribbons are moistened with the filling being pushed out at the ribbons bonding spots.EFFECT: invention usage allows to enhance the quality of goods produced.2 dwg

Food product from dough with filling in a film and method of its making // 2594878
FIELD: food industry.SUBSTANCE: group of inventions relates to food industry, namely, to production of a food product from dough with filling in a film. Food product from dough with filling in a film consists of a dough casing, inside which there is at least one filling, and a film casing surrounding the dough casing. Film casing is made of packing film strips tightly interconnected along the perimeter of the product. Film casing is arranged a close fit around the dough casing. Dough casing and the filling in it are arranged in the film casing under pressure, and the connection of surfaces of the film and the dough casings is sealed. Method for manufacturing a filled dough food product in the film includes operations of dough rolling and making dough ribbons, arrangement between the dough ribbons of the filling made in the form of a band, introduction of the dough ribbons and the filling in the forming zone between forming drums with forming grooves in them, rolling the dough ribbons and the filling between the rotating drums. Preoperative introduction of the dough ribbons and the filling in the forming zone, between each dough ribbon and adjacent to it forming drum a packing film strip is introduced and arranged longitudinally to the dough ribbon. Then from every recess of every drum air is removed and vacuum is created in it, with which the film is pulled in each recess. Then the dough ribbon and the filling ribbon are introduced in each recess under pressure and the product is formed from them, and simultaneously with forming the product the film strips are tightly interconnected by their compression and reduction with strips of elastic film of the formed product along its entire outer surface.EFFECT: use of group of inventions improves quality of ready product.2 cl, 6 dwg

Apparatus and method for producing wafer blocks // 2592445
FIELD: food industry. SUBSTANCE: invention relates to food industry. Method for producing multilayer wafer blocks filled with a coating mass such as, for example, a cream, in which a first wafer block component is transported along a conveying surface to a stacking area, in particular, from the first transport device, which is configured as a belt conveyor and comprises a driven belt which is returned via a deflecting roller, to a stacking area, where the first wafer block component is raised from the conveying surface by a gripping device, second wafer block component is transported subsequently or simultaneously along the conveying surface to the stacking area, first wafer block component is placed and pressed on the second wafer block component from above in a joining process, first wafer block component and the second wafer block component have the same speed in the conveying direction at each time point of the joining process, where the speed is non-zero, there is a counter-holder guided in the conveying direction, provided as counter-bearing for the pressure or the resulting force, the counter-holder is entrained in the same way as the gripper at the speed of the first wafer block component. EFFECT: invention allows increasing quantity of products with preservation of its quality, as well as reducing wear of equipment. 13 cl, 11 dwg

ethod and device for production of waffle sheet units // 2588186
FIELD: transportation.SUBSTANCE: method involves transportation of waffle substrate (2), coated with a coating mass, and waffle cover sheet (3) to platform (5) for placing by positioning elements (10). Positioning elements (10) gripped the behind of waffle cover sheet (3) and waffle substrate (2), thus centering them one above another and pushing in direction (7) of transportation. Device comprises first and second surfaces (4, 6) of transportation to platform (5) for placing and at least one positioning element (10) for accurate positioning of waffle cover sheet (3) on substrate (2). Positioning element (10) is arranged with a possibility to move in direction (7) of transportation.EFFECT: invention provides accurate positioning of waffle sheets.15 cl, 6 dwg
Rounding device for food dough and method of rounding food dough // 2582348
FIELD: food industry.SUBSTANCE: invention is rounding device for rounding of food dough, provided with transporting device, which transports food dough and pair of forming plates on upper surface of conveying device are arranged so that pass along direction (R) transfer conveyor. Forming plates have, at least, opposite inclined surfaces. Inclined surfaces are inclined outward from lower side to upper side so that gap between inclined surfaces is narrow and wide bottom side on upper side. Rounding device rounds food dough using inclined surfaces form pair of plates. Steam forming plates has longitudinal components, which move longitudinally relative to each other in opposite directions, and steam forming plates has lateral elements, which move relative to each other in width direction, perpendicular to longitudinal direction so that approach and detached from each other. Steam forming plates can move along path, wherein distance of movement in accordance with longitudinal composite elements is greater than distance of movement in accordance with lateral component.EFFECT: invention ensures uniform formation of inner layers, formation of solid shell and uniform formation forms separated dough pieces.20 cl, 10 dwg

Automatic station for preparation of viscous fluid mixture // 2581483
FIELD: food industry.SUBSTANCE: automatic station includes a dough mixer, emulsifier, water dispensers and flour, an intermediate container for the test trucks for moving components and mixtures thereof. Dosing station comprises a supply of the dry components in the additional intermediate mixer configured as a sealed evacuated cylindrical tank with an agitator and a conical bottom portion. Dispensers are also provided with a supply tank for liquid components to supply them emulsifier. Emulsifier and mixing machine in the form of sealed evacuated cylinder with an oblique base, each of which is fitted with a rotary agitator motors. Transport is in the form of the transport system, consisting of a vacuum pump with receiver, vacuum lines and product with controlled from the control valve to connect the receiver to the mixer intermediate bulk ingredients, kneading machine and the intermediate container for the test. All containers, feeders, hoppers, mixers, emulsifier and mixing machine equipped with sensors to communicate with the control unit.EFFECT: invention provides an orderly distribution of the starting components in the final mixture.1 cl, 1 tbl, 1 ex, 1 dwg

Device for rolling food dough and method for rolling food dough // 2581231
FIELD: food industry.SUBSTANCE: device for food dough rolling includes at least two opposed expansion rolls and arranged between them two elements of vibration application. These elements are made with possibility to adjust size of expanded dough along width and back-and-forth vibration in longitudinal relative to expansion rolls direction. Method envisages dough rolling by said rolls and simultaneous adjustment of its size along width with vibration applied by said elements.EFFECT: invention provides elimination of internal strain in rolled dough.17 cl, 15 dwg

Apparatus for making stuffed dough products // 2579801
FIELD: food industry.SUBSTANCE: device comprises two vertically oriented and connected rods cheeks, forming an enclosure. Between the cheeks are arranged drums are made in the shape of the cell, rolls of drums mounted in the cheeks. Apparatus has means for feeding the test strips in the forming zone situated between these means and forms a wedge-shaped nozzle feeding drums into a zone forming a filling. At the ends of each drum shell an annular groove, and in each cheek holds a stepped bore, the step of which is located in the groove of the drum with the possibility of sliding. Between each wedge surface and the surface of the nozzle adjacent the drum there is a gap selected within 0.3-1.0 mm, which is greater than the thickness S2 roll the rolled dough sheet. Each jaw is made of antifriction material, the width L1 of each of the working surface of the forming drum and the distance between the cheeks is selected same, between the cheeks to either side of the wedge-shaped nozzle mounted rolls, each mounted on an eccentric axis to change a gap between the roll and the forming drum. Ends of the axle are fixed on the cheeks, and each roll is located above the drum. Each jaw is formed in two releasably connected parts, which are connected with each other and are flush with the ends of the side drums smooth sliding surface.EFFECT: invention avoids loss test at manufacturing burr dough with filling.2 cl, 3 dwg

Apparatus for producing pillow-shaped hollow bodies // 2578495
FIELD: manufacturing technology.SUBSTANCE: device is intended for manufacture of pillow-shaped hollow bodies which are formed by division of hot wafer tubes that are plastically deformable in warm-baked state. Frame (16) of device (15) is provided at least crimping device (26, 27, 28) which revolves along a circular orbit which is configured as a mechanically actuated tongs and separates wafer tubes into pillow-shaped hollow bodies. Horizontally disposed rotatable mounting (20) is provided in frame (16) of device (15) which contains crimping device (26, 27, 28) configured as tongs and moves this along circular orbit from an upper receiving position provided for receiving wafer tubes to a lower dispensing position provided for dispensing pillow-shaped hollow bodies.EFFECT: device enables to make pilow-shaped hollow bodies made by division of hot wafer tubes.9 cl, 5 dwg

Kneading device for dough kneading and stirring // 2573962
FIELD: food industry.SUBSTANCE: invention refers to food industry, in particular - to a dough kneading device. The kneading device (2) has a kneading chamber (6) that is limited by a wall (4) at least at spots, the chamber having a discharging hole (8) for discharging kneaded dough from the kneading chamber (6) and a charging zone (10) for charging dough to be kneaded into the kneading chamber (6). The kneading device has at least two shafts (12, 14) whereon the tools (18, 22) are mounted, positioned inside the kneading chamber (6). At least one of the tools (18, 22) is designed so that to transport dough from the charging zone (10) in the direction of delivery (20) to the charging hole (8). The rotation frequencies of the both motor-actuated shafts (12, 14) are set and adjusted independently from each other with the help of the control device (16). The both shafts (12, 14) are equipped with tools (18, 22) so that the action of delivery of the set of instruments (22) of the first shaft (12) in the form of a volume flow of dough (6) located in the kneading chamber in the delivery direction (20) and/or the kneading action of the set of tools (22) of the first shaft (12) in the form of a volume flow of dough (6) located in the kneading chamber in the direction of the other tool (14) instruments (18) are different from the delivery and/or kneading action of the second shaft (14) tools (18) at accordingly equal rotation rate of the shafts (12, 14). The first shaft (12) and the tools (22) mounted thereon are positioned inside an imaginary cylindrical housing (24) whereon the inner edges (26) of the tools (18) mounted on the second shaft (14) (such edges turned towards the first shaft (12)) move during rotation round the second shaft (14) axis (28).EFFECT: invention implementation will allow to enhance the resultant product quality.29 cl, 14 dwg

Dough kneading device // 2571907
FIELD: food industry.SUBSTANCE: working tool with dough kneading blades which performs dough kneading inside the trough is installed on a horizontal moving platform. Axles with bearings and rolls fitted on them are provided for at the both ends of the platform; such rolls are placed in the grooves of stationary vertical guides. In the lower part of one of the guides one makes a hole for a drive shaft connected to a cam that, rotating, lifts and drops the horizontal moving platform due to the shaft curvilinear shape.EFFECT: dough mass efficient stirring.2 dwg

anufacture of meat-containing semi-products in dough "pelmeni-dieta +" with natural vegetal additives // 2569634
FIELD: food industry.SUBSTANCE: proposed invention relates to meat industry, in particular, to meat semi-products manufacture. The semi-products in dough with turkey meat, for example pelmeni, are enriched with natural additives represented by bran and nettle.EFFECT: invention ensures manufacture of a product with functional properties, high physiological-and-chemical and organoleptic properties.3 tbl, 1 ex, 1 dwg
ethod for manufacture of pelmeni with filling containing pair of unmixed differently tasting dominant components // 2567737
FIELD: food industry.SUBSTANCE: dough shell is formed, its thickness outside the adhesion/sealing/folding spots not in excess of 2 mm. The first hydrophilous component is produced based on lean meat with fat content less than 10% that is milled to produce the first mince; during and after milling one adds to such lean meat water in the amount necessary to provide for the required rheological properties of the first mince. The second hydrophobic component is produced based on raw material including a large (over 20%) amount of animal fats that is milled to produce the second mince, its pH provided for at a level of 5.8 or lower. The produced minces are alternatively placed inside the dough shell in immediate proximity to each other (so that to contact each other) with formation of a separation boundary, the ratio of their volumes ensured within the range of 1:5 - 5:1. At least either of the minces is placed in the dough shell in a quantity exceeding 0.5 g.EFFECT: exclusion of the levelling of the meat and the fat flavours of the filling components after the low-calorie pelmeni have been cooked.25 cl, 1 ex

Dough pieces proofing device // 2564881
FIELD: food industry.SUBSTANCE: dough pieces proofing device contains a thermally insulated rectangular chamber and a belt-chain conveyor including a return strand and vertical loaded strands moving in forced circulating steam air medium being created by the inner climate installation consisting of a transversally mounted steam-humidification tube and calorifiers group, transversally positioned behind the steam-humidification tube in the lower part of the thermally insulated chamber; each calorifier is equipped with an axial circulation blower placed in the diffuser housing as well as an air drier installed on the device top; the specificity is as follows: along the steam humidification tube length, its water steam release holes are made within the limits of the width of an individual calorifier flow cross-section; the total width of the flow cross-section of the calorifiers group is equal to no less than 60% of the inner width of the thermally insulated chamber; the longitudinal axis of the steam humidification tube is shifted downwards relative to the calorifiers symmetry horizontal axes so that creation of forced circulating steam air medium takes place at the level of the calorifiers horizontal symmetry axes; near the steam-humidification tube one places a transversal unit of ultrasonic humidifiers working out microscopic water drops moistening the thermally insulated chamber in the flow of forced circulating steam air medium; the air drier is in the form of a converging perforated box placed over the horizontal zone of the return strand of the belt-chain conveyor so that the box holes provide for perpendicular blowing of the return strand of the belt-chain conveyor with the holes total area equal to no more than one area of the box inlet section.EFFECT: invention allows to produce quality bread goods without dough pieces adhesion.2 dwg

Coextrusion device // 2563684
FIELD: food industry.SUBSTANCE: invention relates to food industry, in particular, to a device for coextrusion with usage of gas for moulding grain food products and snacks. The device (20) contains a coextrusion head (22) linked to the extruder (24). The nozzle (56) is formed by means of the nozzle (58) recess in the extrusion head passing along the axis (AN) from the nozzle to the coexrusion head nozzle outlet (60). The injector (50) passes through the coextrusion head recess along the nozzle axis. The injector and the nozzle jointly mould dough (26) into a rope (30) that is tubular and has a wall section (32) and an inner cavity (34) surrounded by the wall section when dough is extruded from the nozzle outlet and relative to the injector. The compressed gas source (62) supplies compressed gas from the injector outlet into the rope inner cavity for radial extension of the rope wall section. The delivery system (86) supplies material to be entrained into the compressed gas in the pipe (78) connected to the injector inlet.EFFECT: invention implementation will allow to enhance the resultant product quality.19 cl, 5 dwg

ethod and device for small dough products slitting // 2561255
FIELD: food industry.SUBSTANCE: invention relates to food industry, in particular, to bread bakery, to a method as well as to a device for small dough products (1) expression, cutting out or slitting. A small dough product (1) is put into a bowl (2) for treatment under pressure; then compressed air is supplied into the bowl (2) for a preset period of time for treatment under pressure while the small dough product (1) is loaded with compressed air so that the small dough product (1) is centred in the central position of the bowl (2) for treatment under pressure; then the small dough product (1) is expressed or cut out in such position.EFFECT: invention allows to quickly and reliably cut out or slit small dough products and to achieve an external typical and repeated result in bread products with crust breaking along the slit.23 cl, 8 dwg

Bun product manufacture method // 2560990
FIELD: food industry.SUBSTANCE: method for production of a bun product involves preparation of straight yeast-leavened dough of prime grade wheat flour, pressed yeast suspension, culinary edible salt solution, sugar sand and vegetable oil; one proceeds with dough fermentation, the product moulding, proofing and baking. During dough preparation, one additionally introduces walnut partitions water extract taken in an amount of 2.1-3.5 g per 100 g of prime grade wheat flour. The walnut partitions water extract is prepared by one-stage method from the milled product of processing of walnut partitions and water taken at a ratio of 1:10; extraction is performed at a temperature of 90C during 120 minutes. During dough kneading, one first places into the dough kneading machine prime grade wheat flour, pressed yeast suspension, food culinary salt solution, sugar sand, vegetable oil; then, the kneading tool of the dough kneading machine in operation, one gradually adds water and walnut partition water extract; kneading is performed during 3-5 minutes. Dough kneading is performed during 100-120 minutes; baking is performed at a temperature of 180-200C during 20-30 minutes; dough with moisture content equal to 42.0% is prepared at the following recipe components ratio, g per 100 g of prime grade wheat flour: prime grade wheat flour - 100; food culinary salt solution - 1.5; pressed bakery yeast suspension - 1.0; sugar sand - 6.0; vegetable oil - 0.15; walnut partition water extract - 2.1-3.5; water - as per calculation.EFFECT: bun product manufacture method allows to obtain a product with high organoleptic and physical-and-chemical properties, medical-and-preventive properties, intensify the technological process and increase the ready products storage life.1 tbl, 4 ex

Device for unwinding intertangled noodles // 2560623
FIELD: food industry.SUBSTANCE: invention is related to food industry and may be used for unwinding intertangled noodles. A rotary shaft is horizontally located inside the housing. Multiple unwinding rods are mounted on the rotary shaft. The rods are curved and have the specific length. Inside the housing, the inner surface of the wall is positioned along an arc of the circle the centre whereof coincides with the axis of the rotary shaft with the diameter exceeding that of the circle circumscribed by the rods rotary tips. The section on the inner surface of the wall is designed as an unwinding surface having a cross section represented by an arc of the circle turned towards the rods with a small clearance. A single portion batch of noodles loaded into the housing from the upper input is placed moved counter-clockwise by means of the unwinding rods rotating at a high speed and is repeatedly beaten with the rods for efficient unwinding. During the time in question, the noodles are retained close to the entrance section of the unwinding surface.EFFECT: invention implementation will allow to enhance the resultant product quality.14 cl, 16 dwg

Extruder for polycomponent products production // 2558968
FIELD: food industry.SUBSTANCE: invention relates to equipment for manufacture of extruded food products from vegetal raw material in processing industry. The extruder includes a body, an auger with a drive and a matrix. The auger is conic-shaped and has decreasing coil pitch. Made in the body is a ring hole with heat medium supplied therein through the lower nipple, to be discharged through the upper one. Connected to the matrix are two product conduits, one of them connected to the central pipe ensuring supplies of filling immediately into the ready product centre. The central pipe has a conic part intended to be smoothly flown over by a melted product. The second product conduit contains four nipples positioned at an angle of 90 and is connected to a ring-shaped cavity the outer part whereof has a ring-shaped conic part to ensure filling introduction between the minor and the major ring layers of extrudate.EFFECT: invention implementation allows to enhance the ready product quality.4 dwg
Dough rolling method // 2552075
FIELD: food industry.SUBSTANCE: one supplies dough in a gap between one pair of rollers rotating in opposite directions and obtains a thick dough ribbon at the gap outlet. After that, one imparts a constant shape to the ribbon in its cross section along the whole thick ribbon length between the rollers pairs. The obtained thick ribbon is passed through a gap of the next pair of rollers rotating in opposite directions; a thin ribbon with decreased cross section is obtained. In the zone between roller pairs gaps one performs arbitrary ribbon sagging, measures the ribbon sagging value and, depending on such value, decreases or increases the rate of the first rollers pair rotation. Between the two roller pairs gaps, one imparts an inclined position to the ribbon while the ribbon sagging (h) is performed within the range of (0.2-0.8)H, where H is the centre-to-centre distance between the first and the second roller pairs.EFFECT: invention allows to enhance the dough rolling quality and rate.3 dwg
Device for manufacturing filled dough products and dough charger used in such device // 2552048
FIELD: food industry.SUBSTANCE: device contains a bin, a charger, units for preliminary and final moulding of a dough ribbon with sheeting rolls and a product moulding mechanism. The device is equipped with a cutting shaft installed at the output of the preliminary moulding unit and intended for longitudinal cutting of the dough ribbon moulded inside the said unit. Additionally, the device is equipped with at least one final moulding unit and separating transporters ensuring supply of dough strips produced in the course of cutting to each final moulding unit. The dough charger contains charging shafts with radial blades that rotate in an anti-parallel way. Under each shaft, a dough clipper is installed. The charging shafts have an external surface including a cylindrical surface section in the middle part and two conic sections with a conic expansion directed off the cylindrical surface and towards the shaft ends. The blades have angle recesses along the free edge forming a rectangular projection in the blade central part. Along the upper edge of each clipper is a groove the shape whereof matches that of the said blade projections.EFFECT: increased performance of the device.10 cl, 5 dwg
ethod and process line for processing farinaceous products return wastes // 2552041
FIELD: food industry.SUBSTANCE: invention relates to the food industry field. The method includes milling, disintegration and packaging. Additionally, it involves preliminary disintegration of noodle bricks into major sized pieces, their separation into two flows, each of them delivered to the corresponding disc blade mill. The mills operate alternatively, the disc blades rotation rate equal to 3000-4000 rpm, in the return short time mode during 1-2 sec with a 10 min interval. The crumb temperature is controlled at the milled output; then the produced crumb is sieved in two stages, on a coarse mesh sieve and on a sieve with cells sized 1.5 mm; then the ready crumb is packaged and packed. The process line implementing this method contains of a disintegrator, a grinder and a packaging unit, all installed along the technological process and interconnected with a transporter. The line is supplemented with two mills and a vibration sieving device. The latter has two sieves; the first has coarse mesh while the second has cells sized no more than 1.5 mm. The disintegrator is conic shaped, has horizontally installed disc blades, is mounted on either mill and connected to the compressed air supply unit. The mills are designed so that to enable alternating operation with a 10 min interval and are placed between the grinder and the vibration sieving device.EFFECT: invention enables reliable and quality processing of farinaceous products return wastes containing a fat component.3 cl, 1 dwg

Construction and composition of ravioli with filler portions of different content and versions of preparation // 2550900
FIELD: food industry.SUBSTANCE: inventions group relates to food industry and can be used for production of food product. According to the invention mentioned semiproduct have dough casing which is different mostly not connected to each other chambers filled with different content filler. This way they are separated during producing, storage and cooking. EFFECT: invention group allows to expand semiproducts range with simultaneous expanding of taste range, bouquet and aftertaste as well as "biteness" versions.

Press extruder for improved quality pasta products manufacture // 2547435
FIELD: food industry.SUBSTANCE: invention relates to food industry and may be used in devices for pasta products manufacture. The extruder body contains a screw with a drive outlet shaft on one side and a moulding device on the other side. The screw helical surface is divided into three steps. The first step is connected to the dough mixer. The second step is a zone for dough mass dosed supplying into the third step vacuumising zone. The screw is made of bimetal. The bimetal material on the screw helical surface side has heat conductivity coefficient 2.0-2.5 times exceeding the internal material heat conductivity coefficient. An accumulator chamber for capture of flour wastes from the third step vacuumising zone and a water jacket are installed on the extruder body. An antifriction ribbon-like insert with low adhesion properties is installed in the third screw step turn-to-turn space.EFFECT: invention usage allows to decrease the screw heating temperature in the extruder and reduce dough adhesion in the turn-to-turn space due to friction coefficient decrease.2 dwg

anufacture of dough goods with filling // 2541387
FIELD: food industry.SUBSTANCE: according to the goods manufacture method, one performs supplying of a filling and two preliminarily rolled out dough ribbons into the goods moulding zone and proceeds with goods moulding with drums simultaneous rotating towards one another; halves of moulding cells are positioned in an inversed manner on the drums surfaces. The moulded goods are pushed out from the cells. The method specificity is as follows: the filling is moulded in the form of a ribbon with thickness 5-30 mm less than each dough ribbon width; the filling ribbon and dough ribbons are continuously and simultaneously supplied to the moulding place; supplying is performed so that the dough ribbons and the filling adjoin one another before moulding. In the process of moulding, the dough ribbons and filling parts, formed on the drums surfaces outside the moulding cells, are pushed out into the following goods being moulded. The dough ribbons are moistened with the filling being pushed out at the ribbons bonding spots.EFFECT: invention usage allows to enhance the quality of goods produced.2 dwg

Device and method for noodle slicing // 2540600
FIELD: process engineering.SUBSTANCE: device comprises conveyor (2) for conveyance of the bundle (B) of gelated threads of noodle (N). Rotary cutter (1) is arranged above said conveyor and including six to thirty blades (11) extending side by side with rotational axis (13) and in radial directions around the latter. Besides, said cutter (1) comprises limiting surface (15) extending between the pair of adjacent blades (11) to confine noodle (N) threads upward bumps after cutting. In compliance with this method, one of blades (11) of said rotary cutter (1) can be pressed against said bundle (B) of gelated threads of noodle (N) carried by conveyor (2) for cutting of 1-10 cm long lengths.EFFECT: production of short noodle threads.4 cl, 7 dwg

anufacturing line of meat pasty, pies and other types of culinary products from dough with filler // 2539942
FIELD: food industry.SUBSTANCE: invention relates to process equipment used for manufacture of products from dough with filler. A line includes bunkers for filling and mechanisms for supply of filler and dough, drives and a mixing and displacement chamber (MDC) including a smooth roll and a stamping ribbed roll. The bunker for filling and the mechanism for supply of filler are combined into a filler unit. The bunker for filling and the mechanism for supply of dough are combined into a dough unit. The smooth roll is made in the form of a hollow shaping cylinder. The stamping ribbed roll is also made in the form of a final hollow shaping and cutting cylinder. A finished product conveyor is installed under the shaping and final shaping and cutting cylinders. As drives of all the moving assemblies of the line, motor gears automatically actuated by means of a control panel are used.EFFECT: use of the invention will allow improving operating reliability of a line.3 dwg

Preparation line of items from dough with filler // 2539929
FIELD: food industry.SUBSTANCE: invention relates to food industry and can be used at production of semi-finished products containing a filler in a dough envelope. The line includes stamping drums, shaping assemblies of dough strips, a filler feeder pump, a bunker, conveyors, gear motors and a frame. The shaping assemblies of dough strips include a loading and dough mixing unit with two four-bladed rolls, the primary shaping unit of a dough strip with upper and lower groups of rolls, a conveyor for supply of the dough strip to the secondary dough rolling unit. The secondary dough rolling unit consists of four shaping and two diverting rolls providing separation of the primary dough strip into two secondary ones and their supply to the stamping drums with further manufacture of finished products. The secondary dough rolling unit is provided with an optic sensor for automated control of availability of the dough strip supplied to this unit.EFFECT: use of the invention will allow improving operating reliability of a line.2 cl, 4 dwg

ethod and device for dough rolling out into continuous sheet // 2536962
FIELD: food industry.SUBSTANCE: invention relates to food industry. The method involves preliminary deformation of a continuously moving dough piece in a direction crosswise to that of the dough movement by way of successive creation of different wave structures in the form of corrugations on the surface of dough and final rolling out until the preset thickness of the dough sheet is achieved; the cross sections of different wave structures are approximately identical. The device includes several freely rotating distributor rollers the outer surfaces whereof are designed in the form of wave-shaped profiles (corrugations) positioned over the transporter upstream relative to the horizontal frame space with a carriage that contains parallel distributor rollers, each roller successively interacting with the surface of continuously moving dough.EFFECT: invention allows to increase the method efficiency through preliminary deformation of a continuously moving dough piece in a direction crosswise to that of the dough movement by way of successive creation of different wave structures in the form of corrugations on the surface of dough and final rolling out until the preset thickness of the dough sheet is achieved; the cross sections of different wave structures are approximately identical.4 cl, 4 dwg

Automated line for production of confectionary products with filling // 2535401
FIELD: food industry.SUBSTANCE: automated line contains a mixer, a dough-kneading machine, a moulding machine, a bakery oven, a roll-over drum, a glazing line and an automated packaging apparatus. The line is equipped with a water treatment installation positioned downstream the dough-kneading machine and connected to the moulding machine. The moulding machine additionally contains a multipositional sprinkler related to the machine microprocessor control unit. The microprocessor control unit is based on a time relay representing the actuator mechanism of the multipositional sprinkler with the help of a preset sequence of pulses.EFFECT: invention implementation allows to enhance the ready product quality.2 cl, 4 dwg

Feed device with ratchet wheels // 2533363
FIELD: transportation.SUBSTANCE: invention relates to a feed device with suspended elements in the form of loops for supply of sausage-like items from a clipping device to a processing device in the form of an accumulating device. The accumulating device includes a rod-shaped accumulating element in the form of a smoking skewer. The feed device comprises a conveyor device to supply a freshly made sausage-like item from the clipping device in the feed direction, a gripping device to grip the suspended element fixed by one end to the sausage-like item, and also a guide accessory for guiding the suspended element gripped by a gripping accessory to the processing device. The processing device comprises a longitudinal guiding element and support facilities to support the guiding element. Support elements provide for passage of a suspended element sent along the guide element. Support facilities include geared wheels arranged as capable of rotation around a horizontally levelled axis, engaged to the guide element. Besides, ratchets are used, which engage with the geared wheels and make it possible to set a clearance between two serial teeth of geared wheels in the passage for the suspended element.EFFECT: usage of the invention will make it possible to increase quality of processing of sausages.9 cl, 2 dwg

Cutter for cutting patterns from wrought material and its application // 2533027
FIELD: process engineering.SUBSTANCE: cutter (1) comprises tabletop (3) with flat top surface (4) to support long test section, two long means (7) for guidance and support of tabletop on both long side (5a, 5b) and carriage (8) to displace along said means in direction (L) of said tabletop. Carriage (8) is arranged across said tabletop, perpendicular to said direction (L), and comprises rotary knife shaft extending over the larger portion of tabletop width (b) and comprising cutting elements. Said carriage can displace along said means with said knife shaft to position of cutting said patterns. Knife shaft drive allows shaft peripheral speed complying with shaft translation speed along table surface.EFFECT: efficient and reliable cutting of figures.18 cl, 10 dwg

Pasta press // 2530999
FIELD: food industry.SUBSTANCE: press contains a dough kneading bin, a screw in the body, a matrix, an ultrasonic generator, a magnetostrictive converter and an ultrasonic concentrator. The ultrasonic generator output is connected to the magnetostrictive converter input the output whereof is connected to the input of the ultrasonic concentrator stationarily attached to the matrix by means of the flange in the matrix plane at an angle equal to 0-20 to the matrix vertical axis.EFFECT: pasta products quality improvement and storage life increase, expansion of the rage of manufactured high quality paste products with additives.1 dwg

Installation for thermal treatment of frozen dough pieces // 2530162
FIELD: food industry.SUBSTANCE: installation for thermal treatment of frozen dough pieces contains a horizontally positioned cylindrical screen body where a cylindrical resonator chamber is coaxially positioned so that their generatrices interface in one line wherein a milling mechanism is embedded. There are gaps, sized less than a quarter wave length, along the side surfaces of the resonator chamber and the screen body; the gaps are positioned in a single vertical plane. The UHF generator unit is installed on the base of the screen body so that the radiator is located inside the resonator chamber where dielectric rolls rotating by means of the motor reducer are positioned along the gap 12. There are screen overlaps for power flow radiation restriction between the gaps.EFFECT: invention allows to intensify the dough pieces defrosting process.1 dwg

Cylindrical reservoir for food mixture thermal treatment and food mixture preparation machine equipped with such cylindrical reservoir // 2529149
FIELD: food industry.SUBSTANCE: invention relates to food industry. The cylindrical reservoir for food product thermal treatment contains the product heating and/or cooling means (5) and a stirrer (6) installed inside the reservoir so that to enable rotation. The reservoir (1) consists of a cylindrical shell (4) closed with a rear bottom (3) and a front flange (7) and is equipped with means (15,16) for the food product supply (8) into the reservoir (1). In the area (10) of the front part of the shell (4) where the food product unloading from the reservoir (1) is performed, at least one food product (8) temperature sensor (9) is installed.EFFECT: additionally, the invention relates to machines where such reservoir is used.12 cl, 9 dwg

Improved cylindrical reservoir for thermal treatment of food mixture and machine for food mixtures manufacture equipped with such cylindrical reservoir // 2527062
FIELD: food industry.SUBSTANCE: invention relates to food industry and, particularly, to thermal treatment of a food product. The cylindrical reservoir for thermal treatment of a food product (8) contains a means (5) for such product heating and/or cooling and a stirrer (6) installed in the reservoir so that to be capable of rotation. The reservoir (1) consists of a cylindrical shell (4) closed with the rear bottom (3) and the front cover (7) and is equipped with means (15, 16) for supplying the food product (8) therein. Positioned inside the cover (7) is at least one sensor (9) of the food product (8) temperature, the sensory element whereof is in contact with the product (8) contained in the reservoir while the cover is closed.EFFECT: invention usage will allow to enhance food product thermal treatment quality.7 cl, 15 dwg

Device for manufacture of dough goods with filling // 2523524
FIELD: food industry.SUBSTANCE: device for manufacturing filled dough goods with filling comprises a body, a folding mechanism and a goods receptacle appliance. The body is designed to be volumetric; in the lower rectangular-shaped base the front butt-end part of the body is designed to be positioned higher than the rear one with a partition inside the body parallel to the body upper part with a smooth slant with the butt-end parts so that to form windows in the front and the rear parts of the body. Groves are made on the inner lateral sides of the body at the partition level that are parallel to the body upper part and limited with the body butt-end wall in the front and with vertical projections - in the rear, the projections positioned at an equal distance on the inner lateral sides of the body rear window. The goods folding mechanism is designed in the form of a slider with projections on lateral sides, matching the inner grooves of the body, with a handle in the upper part and a rotary axle mounted in the front part with a clearance relative to the partition upper part. In the slider lower part, on top of the rotary axle, a tape is placed, one of its ends permanently fixed in the partition upper front part while the other end is attached to the upper part of the bar installed between the vertical projections so that to enable the tape tensioning when the slider is in the terminal front position. The goods receptacle appliance is designed in the form of a receptacle tray installed in the lower front butt-end part of the body.EFFECT: invention enables enhancement of adhesion and density without ruptures of the folded product base and to ensure smoothness and softness of the goods with filling that are rolled in the course of folding which expands the device functional capabilities.4 dwg

Apparatus for manufacture of dough goods with filling // 2522516
FIELD: food industry.SUBSTANCE: invention relates to food industry. The apparatus for production of dough goods with filling contains units for preparation and movement of dough ribbons and filling portions and stamping drums with sliders and moulding cells equipped with piston mechanisms and ring lugs; additionally, the apparatus is equipped with a pneumatic system consisting of a compressor, a regulator of pressure and air flow, an ejection chamber, a manometer and a vacuummeter. Additionally, each moulding cell is equipped with a removable air-distribution diaphragm with round shape perforations with a diameter equal to 0.2 - 1.2 mm; the perforations number is assumed within the range of 3 - 9; the perforations are positioned symmetrical to the axial line of a moulding cell.EFFECT: invention allows to enhance the apparatus operation effectiveness by way of usage of techniques duplicating the production process in the apparatus.2 dwg

Installation for thermal treatment of bakery yeast // 2517842
FIELD: food industry.SUBSTANCE: installation for thermal treatment of bakery yeast contains a vertically positioned cylindrical screen body 7. Positioned inside the body is a spherical resonating chamber consisting of two semi-spheres 5, 10. The upper part of the semi-sphere 5 is rigidly mounted on the cover of the screen body 4 and has in the centre a hole for the radiator 3 from the generator unit 1 positioned on the cover 4 having a hole The lower part of the semi-sphere 10 is perforated and fitted onto the shaft of a fast-running electric motor 9 over the paddle stirrer 11. The electric motor 9 is positioned under the base of the screen body 7. On the lateral surface of the body 7 there is a hole wherein a mincer 6 is embedded so that the mincer cutting mechanisms are positioned inside the hole in the upper part of the semi-sphere 5. Embedded at the junction of the lateral surface and the lower base of the screen body is a discharge nipple 8.EFFECT: improvement of operational characteristics.5 dwg
 
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